Search results

Micro-texture is processed on the surface to reduce the friction of the contact surface, and its application is more and more extensive. The purpose of this paper is to create a texture function model to study the influence of surface parameters on the accuracy of the simulated surface so that it can more accurately reflect the characteristics of the real micro-textured surface.

The microstructure function model of rough surfaces is established based on fractal geometry and polar coordinate theory. The offset angle θ is introduced into the fractal geometry function to make the surface asperity normal perpendicular to the tangent of the surface. The 2D and 3D contour surfaces of the surface groove texture are analyzed by MATLAB simulation. The effects of fractal parameters (D and G) and texture parameter h on the curvature of the surface micro-texture model were studied.

This paper more accurately characterizes the textured 3D curved surface, especially the surface curvature. The scale coefficient G significantly affects curvature, and the influence of fractal dimension D and texture parameters on curvature can be ignored.

The micro-texture model of the rough surface was successfully established, and the range of fractal parameters was determined. It provides a new method for the study of surface micro-texture tribology.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2023-0298/

The purpose of this paper is to evaluate surface integrity of quenched steel 1045 ground drily by the brazed cubic boron nitride (CBN) grinding wheel and the black SiC wheel, respectively. Surface integrity, including surface roughness, sub-surface hardness, residual stresses and surface morphology, was investigated in detail, and the surface quality of samples ground by two grinding wheels was compared.

In the present work, surface integrity of quenched steel 1045 machined by the CBN grinding wheel and the SiC wheel was investigated systematically. All the specimens were machined with a single pass in the down-cutting mode of dry condition. Surface morphology of the ground specimen was observed by using OLYMPUS BX51M optical microscopy. Surface roughness of seven points was measured by using a surface roughness tester at a cut-off length of 1.8 mm and the measurement traces were perpendicular to the grinding direction. Sub-surface micro-hardness was measured by using HVS-1000 digital micro-hardness tester after the cross-section surface was polished. The residual stress was tested by using X-350A X-ray stress analyzer.

When the cut depth is increased from 0.01 to 0.07 mm, the steel surface machined by the CBN wheel remains clear grinding mark, lower roughness, higher micro-hardness and higher magnitude of compressive stress and fine microstructure, while the surface machined by the SiC grinding wheel becomes worse with increasing of cut depth. The value of micro-hardness decreases, and the surface roughness increases, and the surface compressive stress turns into tensile stress. Some micro-cracks and voids occur when the sample is processed by the SiC grinding wheel with cut depth 0.07 mm.

In this paper, the specimens of quenched steel 1045 were machined by the CBN grinding wheel and the SiC wheel with various cutting depths. The processing quality resulted from the CBN grinding wheel is better than that resulted from the SiC grinding wheel.

The purpose of this paper is to explore the effect of ZnO on the structure and properties of micro-arc oxidation (MAO) coating on rare earth magnesium alloy under large concentration gradient.

The macroscopic and microscopic morphology, thickness, surface roughness, chemical composition and structure of the coating were characterized by different characterization methods. The corrosion resistance of the film was studied by electrochemical and scanning Kelvin probe force microscopy. The results show that the addition of ZnO can significantly improve the compactness and corrosion resistance of the MAO coating, but the high concentration of ZnO will cause microcracks, which will reduce the corrosion resistance to a certain extent.

When the concentration of zinc oxide is 8 g/L, the compactness and corrosion resistance of the coating are the best, and the thickness of the coating is positively correlated with the concentration of ZnO.

Too high concentration of ZnO reduces the performance of MAO coating.

The MAO coating prepared by adding ZnO has good corrosion resistance. Combined with organic coatings, it can be applied in corrosive marine environments, such as ship parts and hulls. To a certain extent, it can reduce the economic loss caused by corrosion.

The effect of ZnO on the corrosion resistance of MAO coating in electrolyte solution was studied systematically, and the conclusion was new to the common knowledge.

The purpose of this is to study the effects of organic sealing on the structure and performance of the micro-arc oxidation (MAO) film of 7075 aluminum alloy.

The 7075 aluminum alloy was treated by micro-arc oxidation technology, then the MAO films were sealed by polyvinylidene fluoride (PVDF) solutions with different concentrations to forms a MAO/PVDF composite coating on the surface of the 7075 aluminum alloy matrix.

The results show that the MAO/PVDF film thickness increased to 24.8 um. When the PVDF concentration was 8 g/L, and the sealed film reached best corrosion resistance and wear resistance.

The effects of different concentrations of PVDF on microarc oxidation properties of 7075 aluminum alloy were studied.

This study aims to establish a friction coefficient model relative to the rotation speed of a wet clutch engagement, which can predict friction coefficient under different stages of slipping velocity and different load pressures. In particular, the model has been improved by accounting the speed effect for the perdition of wet friction-element boundary friction, which is significant for understanding the friction mechanisms and for supporting the development of more efficient and related products.

This research investigated the mechanism of wet friction in a wet clutch engagement. A mixed friction model is established based on the asperity model and Newton’s law of viscosity. To obtain a friction coefficient computed by the model, the normal load shared by both asperities and lubrication fluid needs to be determined. Therefore, rough surface contact mechanism is analysed; a surface topography model is established; and surface parameters are obtained by means of surface topography measurement and reconstruction. Finally, verification of the mixed friction model is achieved.

Friction will be generated by both the asperity contact and the lubrication film shear relative to the rotation speed. And, the higher the relative speed, the larger the shearing power of lubrication film. It is caused by decrease in contact area of asperity. Surface morphology of a sintered bronze friction disk was obtained by a Laser-Micro-Test. The predicted results by the established model show that the total friction coefficient slightly reduced and then increased suddenly with speed. The surface topography model is responsible for the nonlinear behaviour of the asperity friction. Results of the simulation model are in agreement with those of the wet clutch engagement experiments.

This research is original and it is supported by the national defence project. The wet friction element which is applied on tracked vehicles is analysed for the first time. Through the model, the trend of the friction coefficient can be more accurately predicted. The problem of the wet friction plate modelling difficult is solved by using the mixed friction model.

Cavitation erosion has always been a common technical problem in a hydraulic discharging structure. This paper aims to investigate the cavitation erosion behavior of hydraulic concrete under high-speed flow.

A high-speed and high-pressure venturi cavitation erosion generator was used to simulate the strong cavitation. The characteristics of hydrodynamic loads of cavitation bubble collapse zone, the failure characteristics and the erosion development process of concrete were investigated. The main influencing factors of cavitation erosion were discussed.

The collapse of the cavitation bubble group produced a high frequency, continuous and unsteady pulse load on the wall of concrete, which was more likely to cause fatigue failure of concrete materials. The cavitation action position and the main frequency of impact load were greatly affected by the downstream pressure. A power exponential relationship between cavitation load, cavitation erosion and flow speed was observed. With the increase of concrete strength, the degree of damage of cavitation erosion was approximately linearly reduced.

After cavitation erosion, a skeleton structure was formed by the accumulation of granular particles, and the relatively independent bulk structure of the surface differed from the flake structure formed after abrasion.

The purpose of this paper is to investigate the dynamic forming process of the micro dent fabricated by laser shock processing on 2024-T3 aluminum alloy. The effect of laser pluse energy on the deformation of micro dent was also discussed in detail.

It uses finite element analysis method and the corresponding laser shocking experiment.

The results demonstrate that the dynamic formation process of micro dent lasts longer in comparison with the shock wave loading time, and the depths of micro dents increase with the increasing laser energy. In addition, laser shocking with higher energy can result in more obvious pileup occurred at the outer edge of micro dent.

Surface micro dents can serve as fluid reservoirs and traps of the wear debris, which can decrease the effects of the wear and friction in rolling and sliding interfaces. The investigations can not only be propitious to comprehensively understand the forming mechanism of laser-shocked dent, but also be beneficial to get sight into the residual stress field induced by laser shocking.

The purpose of this paper is to investigate the effect of round pits arrangement patterns on tribological properties of journal bearing. In this paper, the tribological behaviors of journal bearing with different arrangement patterns under lubrication condition were studied based on M-2000 friction and wear tester.

The friction and wear of journal bearing contact surface were simulated by ANSYS. The wear mechanism of bearing contact surfaces was investigated by the means of energy dispersive spectrum analysis on the surface morphology and friction and wear status of the journal bearing specimens by Scanning Electron Microscopy (SEM) and Energy Dispersive Spectrometer (EDS). Besides, the wearing capacity of the textured bearing was predicted by using the GM (1,1) and Grey–Markov model.

As the loads increase, the friction coefficient of journal bearing specimens decrease first and then increase slowly. The higher rotation speed, the lower friction coefficient and the faster temperature build-up. The main friction method of the bearing sample is three-body friction. The existence of texture can effectively reduce friction and wear. In many arrangement patterns, the best is 4# bearing with round pits cross-arrangement pattern. Its texturing diameters are 60 µm and 125 µm, and the spacing and depth are 200 µm and 25 µm, respectively. In addition, the Grey–Markov model prediction result is more accurate and fit the experimental value better.

The friction and wear mechanism is helpful for scientific research and engineers to understand the tribological behaviors and engineering applications of textured bearing. The wear capacity of textured bearing is predicted by using the Grey–Markov model, which provides technical help and theoretical guidance for the service life and reliability of textured bearing.

The purpose of this paper is to improve the bioactivity of variable gradient TC4 porous scaffolds prepared by selective laser melting (SLM) through the micro-arc oxidation (MAO) technique.

Variable gradient TC4 porous scaffolds were prepared by SLM, then treated with MAO at different oxidation voltages. The microstructure, thickness and composition of MAO coatings were characterized by scanning electron microscope (SEM), energy-dispersive spectroscopy (EDS) and X-ray diffraction. The bioactivity of the MAO coatings was tested by simulated body fluid (SBF) immersion test.

SEM and EDS results show that with the increase of oxidation voltage, the content of Ca and P elements and the thickness of the MAO coatings increases. The thickness of the coating inside the scaffold is smaller than that of the outside regions. SBF immersion experiments showed that MAO-treated TC4 porous scaffolds had highest bioactivity at 440 V.

The variable gradient porous scaffolds were treated with MAO in the electrolyte containing Ca and P elements for the first time. The effect of oxidation voltages on the different region of porous scaffolds was studied in detail.

The main aim of this paper was to study the self-lubricating behavior and failure mechanism of silver-rich solid film for in-depth analyzing of the friction and wear property of TiAl-10 wt. per cent Ag self-lubricating composite.

The friction and wear property of TiAl-10 wt. per cent Ag self-lubricating composite sliding against Si3N4 ball was tested under the testing conditions of ball-on-disk wear system. Field emission scanning electron microscopy and electron probe microanalyzer were used to analyze the surface morphology of silver-rich solid film. The main element contents were tested by energy dispersive spectroscopy. Silver phase on wear scar could be well identified using X-ray photo-electron spectroscopy. The theory calculation of shearing stress on wear scar was executed to discuss the local failure mechanism of silver-rich solid film. The lubricating role of silver was also discussed to analyze the anti-friction and anti-wear behavior of silver-rich solid film.

The friction coefficients and wear rates of TASC gradually reduced at 0-65 min, and approached to small values (0.31 in friction coefficient and 3.10×104 mm3N-1m-1 in wear rate) at 65-75 min. The excellent friction and wear behavior of TASC was mainly attributed to the lubricating property of silver-rich film at 65-75 min. At 12→20 N, surface shearing stress increased up to 146.31 MPa, and exceeded more than the shearing strength (125 MPa) of silver-rich film, which caused the propagating of fatigue crack and the destroying of silver-rich film, leading to high friction and severe wear.

It is important that the self-lubricating behavior and local failure of solid film is explored for further understanding the friction and wear property of TiAl alloys.