Search results
1 – 10 of over 3000Xiuying Wang, Yu Chen, Kai Ding and Chengtao Yu
This study aims to obtain a design scheme of the surface texture on mechanical seal with lower friction and leakage by comparing two common texture types: dimples and grooves.
Abstract
Purpose
This study aims to obtain a design scheme of the surface texture on mechanical seal with lower friction and leakage by comparing two common texture types: dimples and grooves.
Design/methodology/approach
An optimal free-form shape and an optimal circular shape were chosen by multi-objective optimization, and two types of grooves with different directions were chosen by a series of experiments. Then, the optimal free-form dimple, the optimal circular dimple, the groove perpendicular to the direction of movement (hereafter called groove-1) and the groove angled at 60° to the direction of movement (hereafter called groove-2) were compared by experiments under different loads.
Findings
The optimal free-form dimple shows a better performance in terms of a lower coefficient of friction (COF) and a lower leakage than the other shapes, especially for the high speed and low load conditions. The reduction rate of COF is up to 37.5%, and the leakage rate is reduced by about 12.5%. The dimples have a lower leakage than the grooves. The groove angled at 60° to the direction of movement is easier to pump the oil into the interface of the sealing face, leading to a lower friction but a higher leakage.
Originality/value
This study provides a feasible surface texture design scheme for improving the combination performance of mechanical seals.
Details
Keywords
Wan Junmei, T.S. Lee, C. Shu and Wu Jiankang
A numerical model is presented in this paper to better describe the cavitated fluid flow phenomena in liquid‐lubricated Asymmetrical Herringbone Grooved Journal Bearings (HGJBs)…
Abstract
A numerical model is presented in this paper to better describe the cavitated fluid flow phenomena in liquid‐lubricated Asymmetrical Herringbone Grooved Journal Bearings (HGJBs). An effective “follow the groove” grid transformation method is used in the present study to capture all the groove boundaries. A singularity at the groove edges is avoided with this approach. Symmetrical groove patterns as well as asymmetrical groove patterns can be accurately computed with the proposed method. The difficult problem of abrupt changes of oil film thickness in the liquid‐lubricated HGJB physical domain is modeled here through a series expansion approach. Results are comparable with available experimental and known numerical data from other investigators. Cavitation footprints, pressure distributions and their corresponding load characteristics are presented in this study. Effects of the critical transitional flow phenomena on the performance of the asymmetrical HGJBs are also determined through the present study.
Details
Keywords
Guangwu Zhou, Xiongwei Mi, Jiaxu Wang and Rukang Hu
The research purpose of this paper is to obtain a transition process of lubrication condition of water-lubricated rubber bearing (WLRB) by investigating Stribeck curve of WLRB…
Abstract
Purpose
The research purpose of this paper is to obtain a transition process of lubrication condition of water-lubricated rubber bearing (WLRB) by investigating Stribeck curve of WLRB with either straight grooves or spiral grooves using a comparison experiment and providing guidance for structure optimization and application extension of WLRB.
Design/methodology/approach
This study tested the Stribeck curve of WLRB with either straight or spiral grooves using a comparison experiment; the variables used are rotary speed and external load.
Findings
Stribeck curves of WLRB with straight or spiral grooves under varied load are obtained with the experiments, and the speed turning points when the lubrication condition of WLRB transit are acquired. Research results indicate that the transition of the speed turning point for lubrication condition of WLRB with spiral grooves is smaller than that of WLRB with straight grooves. Besides, it was found that within the whole speed range, the friction coefficient of WLRB with straight grooves decreases with the increase in load under the same speed. However, Stribeck curves of WLRB with spiral grooves show that the coefficient increases first and then decreases with the increase in load and finally comes to a steady value. Under the same rotary speed and external load, the friction coefficient of WLRB with spiral grooves is smaller than that of WLRB with straight grooves, claiming that the WLRB with spiral grooves has better lubrication properties.
Originality/value
By testing the Stribeck curve of WLRB with straight grooves or spiral grooves using the comparison experiment, lubrication properties of the WLRB are obtained. The transition mechanism of the lubrication condition for WLRB is acquired, revealing the effects of speed and load on the lubrication property. The research offers a scientific basis for the structure optimization of WLRB.
Details
Keywords
Jing Xie, Shaoxian Bai and Chunhong Ma
The purpose of this paper is to improve opening performance of bi-directional rotation gas face seals by investigating the hydrodynamic effect of non-closed elliptical grooves.
Abstract
Purpose
The purpose of this paper is to improve opening performance of bi-directional rotation gas face seals by investigating the hydrodynamic effect of non-closed elliptical grooves.
Design/methodology/approach
A model of non-closed elliptical groove bi-directional rotation gas face seal is developed. The distribution of lubricating film pressure is obtained by solving gas Reynolds equations with the finite difference method. The program iterates repeatedly until the convergence criterion on the opening force is satisfied, and the sealing performance is finally obtained.
Findings
Non-closed elliptical groove presents much stronger hydrodynamic effect than the closed groove because of drop of the gas resistance flowing into grooves. Besides, the non-closed elliptical groove presents significant hydrodynamic effect under bi-directional rotation conditions, and an increase of over 40 per cent is obtained for the opening force at seal pressure 4.5 MPa, as same level as the unidirectional spiral groove gas seal. In the case of bi-directional rotation, the value of the inclination angle is recommended to set as 90° presenting a structure symmetry so as to keep best opening performance for both positive and reverse rotation.
Originality/value
A model of non-closed elliptical groove bi-directional rotation gas face seal is established. The hydrodynamic mechanism of this gas seal is illustrated. Parametric investigation of inclination angle and integrity rate is presented for the non-closed elliptical groove bi-directional rotation gas face seal.
Details
Keywords
Ji Bin Hu, Chao Wei and XueYuan Li
– The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Abstract
Purpose
The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Design/methodology/approach
The shallow spiral grooves are machined in the end face of narrow seal ring by laser, and all of other parameters of specimens are the same with the actual production. The investigation of friction and sealing characteristics are carried out by comparing the experiment results of end face seal ring with spiral grooves with the conventional seal ring without spiral grooves through friction coefficient test, volume leakage rate test and pv value test.
Findings
Comparing with conventional seal ring without spiral grooves, seal ring with spiral grooves experiences boundary lubrication, mixed lubrication and fluid film lubrication with the increase of rotation speed, whereas the conventional seal ring only experiences mixed lubrication. Besides this, the volume leakage rate is slightly larger, but the pv value is much larger than that of conventional seal ring.
Originality/value
Effect of spiral grooves on the friction and sealing characteristics of narrow end face seal ring for wet clutch is investigated. The improved lubrication performance can be achieved by shallow spiral grooves even if the distance of radius difference used to machine grooves is very small.
Details
Keywords
Lili Wang, Mengxue He, Min Wang and Yuliang Wei
Under the influence of loading, manufacturing, installation and other factors, the axis of sleeve bearing and journal will not be aligned, which will have a great impact on…
Abstract
Purpose
Under the influence of loading, manufacturing, installation and other factors, the axis of sleeve bearing and journal will not be aligned, which will have a great impact on running stability and life of bearing. The existence of oil groove can effectively improve the life of sleeve bearing and working efficiency. The lubrication performance of two and three grooves sleeve bearing considering journal misalignment is analyzed.
Design/methodology/approach
To solve the difference of discontinuous position of oil film thickness, it is necessary to use the flow balance relationship in the finite control space, and oil film thickness equation of multi-groove sleeve bearing considering journal misalignment is gained.
Findings
The friction and bearing capacity of journal bearing with oil groove increase with the increase of journal inclination angle. At the same journal inclination angle, the bearing capacity of two-axial groove journal bearing is larger than that of three-axial groove journal bearing, but the friction of two-axial groove journal bearing shows the trend of the first bigger and then smaller than that of three-axial groove journal bearing.
Originality/value
The research has great significance to optimize bearing lubrication performance and increase bearing working life.
Details
Keywords
Arun G. Nair, Tide P.S. and Bhasi A.B.
The mixing of fuel and air plays a pivotal role in enhancing combustion in supersonic regime. Proper mixing stabilizes the flame and prevents blow-off. Blow-off is due to the…
Abstract
Purpose
The mixing of fuel and air plays a pivotal role in enhancing combustion in supersonic regime. Proper mixing stabilizes the flame and prevents blow-off. Blow-off is due to the shorter residence time of fuel and air in the combustor, as the flow is in supersonic regime. The flame is initiated in the local subsonic region created using a flameholder within the supersonic combustor. This study aims to design an effective flameholder which increases the residence time of fuel in the combustor allowing proper combustion preventing blow-off and other instabilities.
Design/methodology/approach
The geometry of the strut-based flameholder is altered in the present study to induce a streamwise motion of the fluid downstream of the strut. The streamwise motion of the fluid is initiated by the ramps and grooves of the strut geometry. The numerical simulations were carried out using ANSYS Fluent and are validated against the available experimental and numerical results of cold flow with hydrogen injection using plain strut as the flameholder. In the present study, numerical investigations are performed to analyse the effect on hydrogen injection in strut-based flameholders with ramps and converging grooves using Reynolds-averaged Navier–Stokes equation coupled with Menter’s shear stress transport k-ω turbulence model. The analysis is done to determine the effect of geometrical parameters and flow parameter on the flow structures near the base of the strut where thorough mixing takes place. The geometrical parameters under consideration include the ramp length, groove convergence angle, depth of the groove, groove compression angle and the Mach number. Two different strut configurations, namely, symmetric and asymmetric struts were also studied.
Findings
Higher turbulence and complex flow structures are visible in asymmetric strut configuration which develops better mixing of hydrogen and air compared to symmetric strut configuration. The variation in the geometric parameters develop changes in the fluid motion downstream of the strut. The fluid passing through the converging grooves gets decelerated thereby reducing the Mach number by 20% near the base of the strut compared to the straight grooved strut. The shorter ramps are found to be more effective, as the pressure variation in lateral direction is carried along the strut walls downstream of the strut increasing the streamwise motion of the fluid. The decrease in the depth of the groove increases the recirculation zone downstream of the strut. Moreover, the increase in the groove compression angle also increases the turbulence near the base of the strut where the fuel is injected. Variation in the injection port location increases the mixing performance of the combustor by 25%. The turbulence of the fuel jet stream is considerably changed by the increase in the injection velocity. However, the change in the flow field properties within the flow domain is marginal. The increase in fuel mass flow rate brings about considerable change in the flow field inducing stronger shock structures.
Originality/value
The present study identifies the optimum geometry of the strut-based flameholder with ramps and converging grooves. The reaction flow modelling may be performed on the strut geometry incorporating the design features obtained in the present study.
Details
Keywords
Yinan Chen, Dehong Huo, Guorong Wang, Lin Zhong and Zheng Gong
This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing…
Abstract
Purpose
This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing performance.
Design/methodology/approach
Four models of aerostatic bearings with grooves of different geometries are established. The pressure distribution, load-carrying capacity (LCC), stiffness and flow characteristics of the flow field in the bearing clearances are obtained by computational fluid dynamics simulation.
Findings
The numerical and simulation results show that air bearing with grooved restrictors can slow down the pressure drop at the air inlet and increase the LCC and stiffness of the bearing. The gas flow in the aerostatic bearing is also studied, and the air vortex in the recess is analyzed.
Originality/value
This research optimizes the structure of the annular air thrust bearing, analyzes the gas vortex in the recess, improves the LCC and stiffness of the bearing and provides a reference for the bearing in the selection of groove parameters.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2023-0006/
Details
Keywords
Liu Fuyu, Yu Bo, Li Yongfan, Ren Baojie, Hao Muming, Li Zhentao and Li Xiaozu
The purpose of this paper is to study the dynamic characteristics of mechanical face seals with liquid-lubricated inclined elliptical grooves.
Abstract
Purpose
The purpose of this paper is to study the dynamic characteristics of mechanical face seals with liquid-lubricated inclined elliptical grooves.
Design/methodology/approach
The steady-state and perturbation Reynolds control equations of liquid films were established. The film pressure and the liquid film dynamic coefficients were obtained, impacts of groove structures on the liquid film dynamic characteristic coefficients were analyzed.
Findings
The analysis results indicate that the axial dynamic stiffness and damping coefficients of the liquid film seal with inclined elliptical grooves are far greater than those of the angular directions. Furthermore, the dynamic stiffness coefficient of the liquid film with the nonclosed inclined elliptical grooves is higher than those with the closed grooves, whereas the dynamic damping coefficient of the liquid film is lower.
Originality/value
The effects of inclined elliptical groove structures on the dynamic characteristics of the liquid film seal are investigated. The results presented are expected to enrich the theoretical basis of optimizing the dynamic performance of liquid film seals with textures.
Details
Keywords
Xiao-Ying Li, Zhen-Tao Li, Mu-Ming Hao, Qing-Yang Wang and Zeng-Li Wang
The purpose of this paper is to investigate the hydrodynamic performance of liquid film seals with oblique grooves (OGs) and spiral grooves (SGs), considering cavitation, compare…
Abstract
Purpose
The purpose of this paper is to investigate the hydrodynamic performance of liquid film seals with oblique grooves (OGs) and spiral grooves (SGs), considering cavitation, compare and analyze the differences between them.
Design/methodology/approach
Considering cavitation effect, the incompressible steady-state Reynolds equation was solved to obtain the sealing performance parameters of the liquid film seal with oblique groove and spiral groove.
Findings
The hydrodynamic performance of oblique groove seal (OGS) and spiral groove seal (SGS) shows a similar trend with the change of operating parameters. When the groove angle is less than 20°, the load-carrying capacity of SGS is better than that of OGS, while when the groove angle continues to increase, the hydrodynamic performance of OGS is slightly better than that of SGS, and more suitable for use under small differential pressure and high speed.
Originality/value
The hydrodynamic characteristics of liquid film seals with oblique grooves and spiral grooves considering cavitation effect were studied, which provides a theoretical reference for the application of oblique groove seal.
Details