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Article
Publication date: 12 April 2024

Delin Chen

This study aims to research the influence mechanism of microtextured geometric parameters of dry gas seal end face on the tribological behavior under dry frictional conditions.

Abstract

Purpose

This study aims to research the influence mechanism of microtextured geometric parameters of dry gas seal end face on the tribological behavior under dry frictional conditions.

Design/methodology/approach

The microtexture was processed using laser processing, while the diamond-like carbon (DLC) film was applied through magnetron sputtering; the experimental platform of friction vibration was established, the frictional and vibrational properties of different geometric parameters were tested; the data signals of vibrational acceleration and frictional torque were collected and processed using data acquisition instrument. The entropy characteristic parameters of 3D vibrational acceleration were extracted based on wavelet packet decomposition method. The end-face topography was measured with ST400 three-dimensional noncontact surface topography instrument.

Findings

The geometry of pits plays a key role in influencing friction performance; the permutation entropy and fuzzy entropy of the vibration acceleration signal changed with variations in microtextured parameters. A textured surface with appropriately size parameters can trap debris, enhance the dynamic pressure effect, reduce impact between the friction interfaces and improve the frictional vibrational performance. In this research, microtextured surface with Φ150 µm-10% and Φ200 µm-5% can effectively reduce friction and vibration between the end faces of a dry gas seal.

Originality/value

DLC film improves the hardness of seal ring end face, and microtexture improves the dynamic effect; the tribological behavior monitoring can be realized by analyzing the characteristics of vibration acceleration sensitive parameter with friction state. The findings will provide a basis for further research in the field of tribology and the microtexture optimization of dry gas seal ring end face.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0389/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 January 2022

Fuying Zhang and Yuanhao Zhang

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of…

Abstract

Purpose

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of parameters.

Design/methodology/approach

Based on the theory of elastohydrodynamic lubrication, a numerical model is established by coupling the texture parameters of isosceles triangle with concave lip with the two-dimensional average Reynolds equation considering surface roughness.

Findings

The results show that there is an optimal combination of parameters to improve the performance of the oil seal. When hp = 5µm-6.5 µm, a = 110°−130°, O = 1.4, C = 1.6 mm-2.2 mm, the oil seal with isosceles triangle micro concave texture can show good lubrication characteristics, friction characteristics and sealing ability.

Originality/value

The model provides a new idea for the design of new oil seal products and provides a theoretical support for the application of surface texture technology in the sealing field in the future.

Details

Industrial Lubrication and Tribology, vol. 74 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 July 2020

Wenbin Gao, Weifeng Huang, Tao Wang, Ying Liu, Zhihao Wang and Yuming Wang

By modeling and analyzing the two-phase mechanical seal of the fan-shaped groove end face, which is prone to phase change, an effective method to study the flow field of the…

Abstract

Purpose

By modeling and analyzing the two-phase mechanical seal of the fan-shaped groove end face, which is prone to phase change, an effective method to study the flow field of the mechanical seal when both cavitation and boiling exist simultaneously is found.

Design/methodology/approach

Based on the finite volume method, a fluid model was developed to investigate a two-phase mechanical seal. The validity of the proposed model was verified by comparing with some classical models.

Findings

By modeling and analyzing the two-phase mechanical seal of the fan-shaped groove end face, which is prone to phase change, the analysis of the gap flow field of the mechanical seal was realized when cavitation and boiling existed simultaneously.

Originality/value

Based on the model proposed for different conditions, the pressure and phase states in the shallow groove sealing gap were compared. The phase change rate between the mechanical seal faces was also investigated.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2019-0537/

Details

Industrial Lubrication and Tribology, vol. 72 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2018

Penggao Zhang, Boqin Gu, Jianfeng Zhou and Long Wei

The purpose of this study is to investigate the hydrodynamic lubrication characteristics of ferrofluid film for spiral groove mechanical seal in external electromagnetic field and…

Abstract

Purpose

The purpose of this study is to investigate the hydrodynamic lubrication characteristics of ferrofluid film for spiral groove mechanical seal in external electromagnetic field and to analyze the effects of the volume fraction of ferrofluid, parameters of the electromagnetic field, operating parameters and geometrical parameters of mechanical seal on the characteristics of ferrofluid film.

Design/methodology/approach

The relationship between the ferrofluid viscosity and the intensity of external electromagnetic field was established. Based on the Muijderman narrow groove theory, the pressure distribution was calculated with the trial method by trapezoid formula.

Findings

It was found that pressure, average viscosity, average density and opening force of ferrofluid between end faces increase with the increase in intensity of current, volume fraction of ferrofluid, rotating speed, pressure differential and spiral angle; decrease with the increase in temperature; and increase at first and then decrease with the increase in the ratio of groove width to weir and the groove length. All of them reach the maximum value when the ratio of width of groove to weir is 0.7 and the ratio of groove length is 0.6. Leakage of ferrofluid increases with an increase in intensity of current, volume fraction of ferrofluid, rotating speed, pressure differential, spiral angle and ratio of groove length; decreases with an increase in temperature; and increases at first and then decreases with the increase in the ratio of groove width to weir. The tendencies of characteristics of silicone oil are consistent with those of ferrofluid, and the characteristics of silicone oil are smaller than those of ferrofluid under the same condition.

Originality/value

The volume fraction of ferrofluid, rotating speed, spiral angle, ratio of groove width to weir, groove length and temperature have a significant influence on the characteristics of ferrofluid film; however, intensity of current and the pressure differential have slight influence on the characteristics of ferrofluid film. An analytical method for analyzing hydrodynamic lubrication characteristics of ferrofluid film in a spiral groove mechanical seal was proposed based on the Muijderman narrow groove theory.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 August 2019

Sen Jiang, Hua Ji, Tianhao Wang, Donglin Feng and Qian Li

The shapes of surface textures have been designed to control the leakage of mechanical seals in recent years. The purpose of this paper is to demonstrate the influence of…

Abstract

Purpose

The shapes of surface textures have been designed to control the leakage of mechanical seals in recent years. The purpose of this paper is to demonstrate the influence of geometric properties of elliptical dimples on the leakage rate.

Design/methodology/approach

A new geometric feature point is expressed using an analytical solution to locate the high-pressure zones. Furthermore, a numerical model of the three-dimensional flow field for the mechanical seal with elliptical dimples is developed using ANSYS Fluent to demonstrate the influencing mechanism.

Findings

The location of the proposed geometric converging point coincides with the maximum pressure point under different orientation angles. An inward flow on the leakage section observed from the simulation results is responsible for decreasing the leakage rate.

Originality/value

The influencing mechanism of the elliptical dimple on the leakage rate is demonstrated, which can facilitate the design of surface textures.

Details

Industrial Lubrication and Tribology, vol. 72 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 June 2023

Shucai Yang, Shiwen Xing, Yang Yu, Pei Han, Chaoyang Guo and Lukai Liu

It was verified that the micro-texture in the front and back of the tool at the same time had a positive effect on improving the milling behavior and surface quality of the tool…

Abstract

Purpose

It was verified that the micro-texture in the front and back of the tool at the same time had a positive effect on improving the milling behavior and surface quality of the tool. The purpose of this study is to explore the rationality of simultaneous placement of micro-textures on the front and rear surfaces of ball-end milling cutters, analyze the influence of micro-texture parameters on tool milling behavior and workpiece surface quality, reveal its internal mechanism, and obtain the best micro-texture parameters by optimization.

Design/methodology/approach

First, the mechanism of micro-texture is studied based on the energy loss model. Second, the orthogonal experiment is designed to analyze the influence of micro-texture parameters on tool milling behavior and reveal its mechanism by combining simulation technology and cutting experiment. Finally, the parameters are optimized based on the artificial bee colony algorithm.

Findings

The results show that the simultaneous placement of micro-texture on the rake face and flank face of the tool has a positive effect on improving the milling behavior and surface quality of the tool. Taking milling force, tool wear and surface roughness as the evaluation criteria, the optimal parameter combination is obtained: the rake face micro-texture diameter is 50 µm, the distance from the micro-texture is 200 µm and the distance from the cutting edge is 110 µm; the diameter of the micro-textured flank is 40 µm, the distance from the micro-texture is 170 µm and the distance from the cutting edge is 130 µm.

Originality/value

Taking milling force, tool wear and surface roughness as the evaluation criteria, the optimal parameter combination is obtained: the rake face micro-texture diameter is 50 µm, the distance from the micro-texture is 200 µm and the distance from the cutting edge is 110 µm; the diameter of the micro-textured flank is 40 µm, the distance from the micro-texture is 170 µm and the distance from the cutting edge is 130 µm, which provides theoretical support for the further study of the micro-textured tool.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2023-0022/

Details

Industrial Lubrication and Tribology, vol. 75 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 May 2020

Minghua Wei

In order to solve the problem that the performance of the existing local feature descriptors in uncontrolled environment is greatly affected by illumination, background, occlusion…

135

Abstract

Purpose

In order to solve the problem that the performance of the existing local feature descriptors in uncontrolled environment is greatly affected by illumination, background, occlusion and other factors, we propose a novel face recognition algorithm in uncontrolled environment which combines the block central symmetry local binary pattern (CS-LBP) and deep residual network (DRN) model.

Design/methodology/approach

The algorithm first extracts the block CSP-LBP features of the face image, then incorporates the extracted features into the DRN model, and gives the face recognition results by using a well-trained DRN model. The features obtained by the proposed algorithm have the characteristics of both local texture features and deep features that robust to illumination.

Findings

Compared with the direct usage of the original image, the usage of local texture features of the image as the input of DRN model significantly improves the computation efficiency. Experimental results on the face datasets of FERET, YALE-B and CMU-PIE have shown that the recognition rate of the proposed algorithm is significantly higher than that of other compared algorithms.

Originality/value

The proposed algorithm fundamentally solves the problem of face identity recognition in uncontrolled environment, and it is particularly robust to the change of illumination, which proves its superiority.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 13 no. 2
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 1 October 1977

Extract from a recent paper presented by Peter Longbottom, Association of British Textured Coating Manufacturers Textured coatings were developed at the end of the second world…

Abstract

Extract from a recent paper presented by Peter Longbottom, Association of British Textured Coating Manufacturers Textured coatings were developed at the end of the second world war in America. Whether this was for concooning Liberty ships or to reduce the condensation in their holds is immaterial. Logically, for either job, a thick film coating was required, sufficiently viscous not to sag on application. For this, brush application was unsuitable and application by heavy duty spray equipment essential. Once the brushability constraint had been removed, the opportunity of introducing high bulk, low density fillers, became possible and economically essential. Expanded perlite was a natural choice and the coarser grades gave a texture to the coating. Long fibre asbestos was also appropriate to thicken the coating and this imparted some measure of resistance to cracking.

Details

Pigment & Resin Technology, vol. 6 no. 10
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 19 June 2017

Yang Xin, Yi Liu, Zhi Liu, Xuemei Zhu, Lingshuang Kong, Dongmei Wei, Wei Jiang and Jun Chang

Biometric systems are widely used for face recognition. They have rapidly developed in recent years. Compared with other approaches, such as fingerprint recognition, handwriting…

Abstract

Purpose

Biometric systems are widely used for face recognition. They have rapidly developed in recent years. Compared with other approaches, such as fingerprint recognition, handwriting verification and retinal and iris scanning, face recognition is more straightforward, user friendly and extensively used. The aforementioned approaches, including face recognition, are vulnerable to malicious attacks by impostors; in such cases, face liveness detection comes in handy to ensure both accuracy and robustness. Liveness is an important feature that reflects physiological signs and differentiates artificial from real biometric traits. This paper aims to provide a simple path for the future development of more robust and accurate liveness detection approaches.

Design/methodology/approach

This paper discusses about introduction to the face biometric system, liveness detection in face recognition system and comparisons between the different discussed works of existing measures.

Originality/value

This paper presents an overview, comparison and discussion of proposed face liveness detection methods to provide a reference for the future development of more robust and accurate liveness detection approaches.

Details

Sensor Review, vol. 37 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 27 April 2020

Gabriel Welfany Rodrigues and Marco Lucio Bittencourt

This paper aims to numerically investigate the surface texturing effects on the main bearings of a three-cylinder ethanol engine in terms of the power loss and friction…

Abstract

Purpose

This paper aims to numerically investigate the surface texturing effects on the main bearings of a three-cylinder ethanol engine in terms of the power loss and friction coefficient for dynamic load conditions.

Design/methodology/approach

The mathematical formulation considers the Partir-Cheng modified Reynolds equation. The mass-conserving Elrod-Adams p-θ model with the JFO approach is used to deal with cavitation. A fluid-structure coupling procedure is considered for the elastohydrodynamic lubrication. Accordingly, a 3-D linear-elastic substructured finite element model obtained from Abaqus is applied

Findings

Simulations were carried out considering different dimple texture designs in terms of location, depth and radius. The results suggested that there are regions where texturing is more effective. In addition, distinct journal rotation speeds are studied and the surface texture was able to reduce friction and the power loss by 7%.

Practical implications

The surface texturing can be a useful technique to reduce the power loss on the crankshaft bearing increasing the overall engine efficiency.

Originality/value

The surface texturing performance in a three-cylinder engine using ethanol as fuel was investigated through numerical experimentation. The results are supported by previous findings.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2019-0380/

Details

Industrial Lubrication and Tribology, vol. 72 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

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