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Article
Publication date: 10 May 2021

A. Bahrawy, Mohamed El-Rabiei, Hesham Elfiky, Nady Elsayed, Mohammed Arafa and Mosaad Negem

The commercial stainless steels have been used extensively in the biomedicine application and their electrochemical behaviour in the simulated body fluid (SBF) are not uncovered…

Abstract

Purpose

The commercial stainless steels have been used extensively in the biomedicine application and their electrochemical behaviour in the simulated body fluid (SBF) are not uncovered obviously. In this research, the corrosion resistance of the commercial stainless steel of Fe–17Cr–xNi alloys (x = 4, 8, 10 and 14) has been studied. This study aims to evaluate the rate of corrosion and corrosion resistance of some Fe–Cr–Ni alloys in SBF at 37°C.

Design/methodology/approach

In this research, the corrosion resistance of the commercial stainless steel of Fe–17Cr–xNi alloys has been studied using open circuit potential, electrochemical impedance spectroscopy and potentiodynamic polarization in the SBF at 37°C and pH 7.4 for a week. Also, the surface morphology of the four alloys was investigated using scanning electron microscopy, elemental composition was obtained via energy dispersive spectroscopy and the crystal lattice structure of Fe–17Cr–xNi alloys was obtained using X-ray diffraction technique. The chemical structure of the protective oxide film has been examined by X-ray photoelectron spectroscopy (XPS) and metals ions released into the solution have been detected after different immersion time using atomic absorption spectroscopy.

Findings

The results revealed that the increase of the Ni content leads to the formation of the stable protective film on the alloys such as the Fe–17Cr–10Ni and Fe–17Cr–14Ni alloys which possess solid solution properties. The Fe–17Cr–14Ni alloy displayed highest resistance of corrosion, notable resistance for localized corrosion and the low corrosion rate in SBF because of the formation of a homogenously protective oxide film on the surface. The XPS analysis showed that the elemental Fe, Cr and Ni react with the electrolyte medium and the passive film is mainly composed of Cr2O3 with some amounts of Fe(II) hydroxide at pH 7.4.

Originality/value

This work includes important investigation to use commercial stainless steel alloys for biomedical application.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 March 2022

Asli Günay Bulutsuz

Zn has been attracting increasing attention with its biological compatibility property as a degradable implant material. Besides mechanical properties, especially for bone implant…

Abstract

Purpose

Zn has been attracting increasing attention with its biological compatibility property as a degradable implant material. Besides mechanical properties, especially for bone implant applications, wear resistance is a crucial mechanical property. The purpose of this study is to investigate HPTed Zn samples’ tribological behavior under dry and simulated body fluid (SBF) lubrication conditions.

Design/methodology/approach

Pure Zn powders were consolidated via the high-pressure torsion (HPT) method with 1, 5 and 10 rotations. Cast pure Zn samples were used as the control group. The wear behavior of pure Zn samples was investigated under dry and SBF lubrication conditions with a ball-on testing method. The wear tracks were observed with a mechanical profilometer and scanning electron microscope (SEM).

Findings

The application of HPT not only improved the mechanical strength and degradation performance but also improved wear resistance. However, tests with SBF resulted in higher wear rates. Besides, SBF significantly masked the positive effect of HPT on the coefficient of friction (COF). Although with SBF tests, 10 HPT rotation samples resulted in the lowest wear width and volume.

Originality/value

The main originality of this study is to reveal the HPT process and SBF effects on the tribological behavior of pure Zn to observe their potential usage for bone implant applications.

Details

Industrial Lubrication and Tribology, vol. 74 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 June 2021

Mohammadreza Rahimi, Rouhollah Mehdinavaz Aghdam, Mahmoud Heydarzadeh Sohi, Ali Hossein Rezayan and Maryam Ettelaei

This paper aims to investigate the impact of anodizing time and heat treatment on morphology, phase and corrosion resistance of formed coating. To characterize the anodic oxide…

Abstract

Purpose

This paper aims to investigate the impact of anodizing time and heat treatment on morphology, phase and corrosion resistance of formed coating. To characterize the anodic oxide layer, X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) that was equipped with energy dispersive spectroscopy (EDS) was hired. The corrosion behavior of oxide-coated samples was estimated by electrochemical polarization test in simulated body fluid (SBF).

Design/methodology/approach

Anodic oxidation method is applied to reinforce the corrosion and biological properties of biomaterials in the biomedical industry. In this paper, the alkaline NaOH (1 M) electrolyte was used for AZ31 magnesium alloy anodizing accompanied by heat treatment in the air.

Findings

It can be concluded that the best corrosion resistance belongs to the 10 min anodic oxidized sample and among the heat-treated samples the 30 min anodized sample represented the lowest corrosion rate.

Originality/value

In this study, to the best of the authors’ knowledge for the first time, this paper describes the effect of anodizing process time on NaOH (1 M) electrolyte at 3 V on corrosion behavior of magnesium AZ31 alloy with an alternate method to change the phase composition of the formed oxide layer. The morphology and composition of the obtained anodic oxide layer were investigated under the results of SEM, EDS and XRD. The corrosion behavior of the oxide coatings layer fabricated on the magnesium-based substrate was studied by the potentiodynamic polarization test in the SBF solution.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 March 2019

Xueqin Kang, Chi Yao and Shirong Ge

This paper aims to investigate the effect of simulated body fluid (SBF) on biodegradation and tribological properties of ultrahigh molecular weight polyethylene (UHMWPE) and…

Abstract

Purpose

This paper aims to investigate the effect of simulated body fluid (SBF) on biodegradation and tribological properties of ultrahigh molecular weight polyethylene (UHMWPE) and UHMWPE stabilized with α-tocopherol.

Design/methodology/approach

The samples of UHMWPE and UHMWPE stabilized with α-tocopherol were prepared by a hot-pressing method, and then immersed in SBF for one year. Tribological test was performed on a UMT-2 tribometer.

Findings

The crystallinity and tribological properties increased slightly after UHMWPE stabilized with α-tocopherol, whereas the O/C ration decreased slightly. The crystallinity and O/C ratio increased after all samples immersed in SBF for one year. This resulted in the deterioration of tribological properties and the wear mechanism change. The tribological properties change was smaller in UHMWPE stabilized with α-tocopherol than that in UHMWPE, because the oxidation resistance of UHMWPE was increased by α-tocopherol.

Originality/value

The results of the experimental studies demonstrated and compared the biodegradation behavior and tribological properties of UHMWPE, UHMWPE stabilized with α-tocopherol, and after they immersed in SBF for one year.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2021

Peipei Lu, Meiping Wu, Xin Liu, Xiaojin Miao and Weipeng Duan

Ti6Al4V is a widely used metal for biomedical application due to its excellent corrosion resistance, biocompatibility and mechanical strength. However, a coupling reaction of…

Abstract

Purpose

Ti6Al4V is a widely used metal for biomedical application due to its excellent corrosion resistance, biocompatibility and mechanical strength. However, a coupling reaction of friction and corrosion is the critical reason for the failure of implants during the long-term service in human body, shortening the life expectancy and clinical efficacy of prosthesis. Hence, this study aims to find a feasible approach to modify the service performances of Ti6Al4V.

Design/methodology/approach

Selective laser melting (SLM), as one of the emerging metal-based additive manufacturing (AM) technologies is capable for fabricating patient-specific personalized customization of artificial prosthesis joints, owing to its high adaptability for complex structures. This study is concerned with the tribocorrosion behavior of SLM fabricated Ti6Al4V substrate enhanced by laser rescanning and graphene oxide (GO) mixing. The tribocorrosion tests were performed on a ball-on-plate configuration under the medium of simulated body fluid (SBF). Moreover, the surface morphologies, microstructures, microhardness and contact angle tests were used to further reveal the in-situ strengthening mechanism of GO/Ti6Al4V nanocomposites.

Findings

The results suggest that the strengthening method of GO mixing and laser rescanning shows its capability to enhance the wear resistance of Ti6Al4V by improving surface morphologies and promoting the generation of hard phases. The wear volume of R-GO/Ti6Al4V is 5.1 × 10−2 mm3, which is 25.0% lower than that of pure SLM-produced Ti6Al4V. Moreover, a wear-accelerated corrosion of the Ti6Al4V occurs in SBF medium, leading to a drop in the open circuit potential (OCP), but R-GO/Ti6Al4V has the lowest tendency to corrosion. Compared to that of pure Ti6Al4V, the microhardness and contact angle of R-GO/Ti6Al4V were increased by 32.89% and 32.60%, respectively.

Originality/value

Previous investigations related to SLM of Ti6Al4V have focused on improving its density, friction and mechanical performances by process optimization or mixing reinforcement phase. The authors innovatively found that the combination of laser rescanning and GO mixing can synergistically enhance the tribocorrosion properties of titanium alloy, which is a feasible way to prolong the service lives of medical implants.

Details

Rapid Prototyping Journal, vol. 28 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 May 2015

Liu Junwei, Lu Shiqiang, Hou Jianbao, Ouyang Zipeng and Ren Mingliang

The effect of SBF artificial body fluid on microstructure and morphology characteristics of AZ91D alloy was investigated using OM, SEM and XRD. The effect of corrosion on…

Abstract

Purpose

The effect of SBF artificial body fluid on microstructure and morphology characteristics of AZ91D alloy was investigated using OM, SEM and XRD. The effect of corrosion on mechanical properties also was researched.

Design/methodology/approach

The results show that the corrosion weight loss rate initially increased, then clearly decreased, and finally remained steady. Pits began to appear when the sample was placed in a corrosive environment for five days and pitting gradually increased with longer exposure time.

Findings

The pits, which made the grain boundaries indistinct, first appeared near the grain boundary area and then gradually increased in area.

Originality/value

The main mode of corrosion is pitting and the primary corrosion product, MgOH2, could be observed after five days of corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 February 2014

A.B. Hazar Yoruç, O. Elkoca, Harika Ekşioğlu Yıldız and Ahmet Koyun

The purpose of this paper is to investigate the effect of blasting treatment with zirconia/hydroxyapatite powders on the surface roughness, in vitro bioactivity and wear behavior…

Abstract

Purpose

The purpose of this paper is to investigate the effect of blasting treatment with zirconia/hydroxyapatite powders on the surface roughness, in vitro bioactivity and wear behavior of Ti6Al4V alloy (Grade V).

Design/methodology/approach

Ti6Al4V specimens were sandblasted with ZrO2 and HA [Ca10(PO4)6(OH)2] powders in a commercial blasting cabinet. Surface analysis was performed evaluating eroded surfaces by scanning electron microscopy. Roughness surface analysis of the samples was performed with a surface roughness tester and in vitro bioactivity of titanium surfaces was examined in the simulated body fluid (SBF) solution before and after blasting. Wear resistance is evaluated by the weight loss during the test.

Findings

The highest value of surface roughness is obtained with a mixture of 25 percent ZrO2+75 percent HA (Z25). Z25 exhibited also lower weight loss than Ti6Al4V and other treated samples. These results indicate that surface treatment with 25 percent ZrO2+75 percent HA provides the highest amount of HA adhesion on the surface of Ti6Al4V implant. Finally, the sample surfaces were contacted with SBF solutions for seven days, and Ca/P accumulation was identified on the blasted surfaces. ZrO2/HA blasting method can be used to improve the wear characteristics and the biocompatibility of the implant materials.

Originality/value

The paper provides information about the effect of ZrO2/HA blasting treatment on the surface properties, in vitro bioactivity and wear behavior of Ti6Al4V implant materials.

Details

Industrial Lubrication and Tribology, vol. 66 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 April 2022

Raj Agarwal, Vishal Gupta and Jaskaran Singh

The complications caused by metallic orthopaedic bone screws like stress-shielding effect, screw loosening, screw migration, higher density difference, painful reoperation and…

Abstract

Purpose

The complications caused by metallic orthopaedic bone screws like stress-shielding effect, screw loosening, screw migration, higher density difference, painful reoperation and revision surgery for screw extraction can be overcome with the bioabsorbable bone screws. This study aims to use additive manufacturing (AM) technology to fabricate orthopaedic biodegradable cortical screws to reduce the bone-screw-related-complications.

Design/methodology/approach

The fused filament fabrication technology (FFFT)-based AM technique is used to fabricate orthopaedic cortical screws. The influence of various process parameters like infill pattern, infill percentage, layer height, wall thickness and different biological solutions were observed on the compressive strength and degradation behaviour of cortical screws.

Findings

The porous lattice structures in cortical screws using the rapid prototyping technique were found to be better as porous screws can enhance bone growth and accelerate the osseointegration process with sufficient mechanical strength. The compressive strength and degradation rate of the screw is highly dependent on process parameters used during the fabrication of the screw. The compressive strength of screw is inversely proportional to the degradation rate of the cortical screw.

Research limitations/implications

The present study is focused on cortical screws. Further different orthopaedic screws can be modified with the use of different rapid prototyping techniques.

Originality/value

The use of rapid prototyping techniques for patient-specific bone screw designs is scantly reported. This study uses FFFT-based AM technique to fabricate various infill patterns and porosity of cortical screws to enhance the design of orthopaedic cortical screws.

Details

Rapid Prototyping Journal, vol. 28 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 23 September 2022

Yuting Lv, Jiawei Guo, Weimin Huang, Yaojie Liu, Wentao Liu and Guijiang Wei

The purpose of this paper is to improve the bioactivity of variable gradient TC4 porous scaffolds prepared by selective laser melting (SLM) through the micro-arc oxidation (MAO…

118

Abstract

Purpose

The purpose of this paper is to improve the bioactivity of variable gradient TC4 porous scaffolds prepared by selective laser melting (SLM) through the micro-arc oxidation (MAO) technique.

Design/methodology/approach

Variable gradient TC4 porous scaffolds were prepared by SLM, then treated with MAO at different oxidation voltages. The microstructure, thickness and composition of MAO coatings were characterized by scanning electron microscope (SEM), energy-dispersive spectroscopy (EDS) and X-ray diffraction. The bioactivity of the MAO coatings was tested by simulated body fluid (SBF) immersion test.

Findings

SEM and EDS results show that with the increase of oxidation voltage, the content of Ca and P elements and the thickness of the MAO coatings increases. The thickness of the coating inside the scaffold is smaller than that of the outside regions. SBF immersion experiments showed that MAO-treated TC4 porous scaffolds had highest bioactivity at 440 V.

Originality/value

The variable gradient porous scaffolds were treated with MAO in the electrolyte containing Ca and P elements for the first time. The effect of oxidation voltages on the different region of porous scaffolds was studied in detail.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 June 2016

Qian Hu, Jing Liu and Feng Huang

The purpose of this paper was to clarify the influence of H2PO4-, HCO3-, pH increase and phosphate coating on corrosion rate and localized corrosion tendency of AZ31 magnesium…

Abstract

Purpose

The purpose of this paper was to clarify the influence of H2PO4-, HCO3-, pH increase and phosphate coating on corrosion rate and localized corrosion tendency of AZ31 magnesium alloy.

Design/methodology/approach

The corrosion behavior of AZ31 magnesium alloy in physiological environments was investigated by hydrogen evolution collection measurements, electrochemical techniques and by use of a three-dimensional digital microscope.

Findings

H2PO4- and HCO3- have corrosion inhibition effects on AZ31 magnesium alloy in normal saline solutions. After immersing for 54 h, the surface undulations decrease from 100 to about 60 μm and 45 μm. The average corrosion rate decreased with increasing pH value. The localized corrosion tendency, however, increased significantly. CaHPO4·2H2O [dicalcium phosphate dehydrate (DCPD)] coating could decrease the initial icorr of AZ31 substrate in Hank’s solution. With partial dissolution of the coating, localized corrosion was readily evident on the AZ31 substrate surface, and a large corrosion pit with depth of over 350 μm appeared. The combined effect of the presence of inhibited ions, the increase in pH during corrosion process and the DCPD coating caused the decrease in the average corrosion rate while enhancing the localized corrosion tendency, resulting in the observed localized attack.

Originality/value

The paper provides an essential insight into the localized corrosion mechanism of AZ31 magnesium alloy in physiological environments.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

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