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Article
Publication date: 30 October 2018

Jesús Manuel Fernandez Oro, Andrés Meana-Fernández, Monica Galdo Vega, Bruno Pereiras and José González Pérez

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotor–stator interaction in an axial fan stage.

Abstract

Purpose

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotor–stator interaction in an axial fan stage.

Design/methodology/approach

A wall-modeled large eddy simulation (WMLES) has been performed for a spanwise 3D extrusion of the central section of the fan stage. Computations were performed for three different operating conditions, from nominal (Q_N) to off-design (85 per cent Q_N and 70 per cent Q_N) working points. Circumferential periodic conditions were introduced to reduce the extent of the computational domain. The post-processing procedure enabled the segregation of unsteady deterministic features and turbulent scales. The simulations were experimentally validated using wake profiles and turbulent scales obtained from hot-wire measurements.

Findings

The transport of rotor wakes and both wake–vane and wake–wake interactions in the stator flow field have been analyzed. The description of flow separation, particularly at off-design conditions, is fully benefited from the LES performance. Rotor wakes impinging on the stator vanes generate a coherent large-scale vortex shedding at reduced frequencies. Large pressure fluctuations in the stagnation region on the leading edge of the vanes have been found.

Research limitations/implications

LES simulations have shown to be appropriate for the assessment of the design of an axial fan, especially for specific operating conditions for which a URANS model presents a lower performance for turbulence description.

Originality/value

This paper describes the development of an LES-based simulation to understand the flow mechanisms related to the rotor–stator interaction in axial fan stages.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 March 2018

Xianbei Huang, Yaojun Li, Zhuqing Liu and Wei Yang

The purpose of this paper is to obtain a better understanding of the rotor–stator interaction in the vaneless region of a centrifugal pump.

Abstract

Purpose

The purpose of this paper is to obtain a better understanding of the rotor–stator interaction in the vaneless region of a centrifugal pump.

Design/methodology/approach

A third-order sub-grid scale (SGS) model containing the rotation rate tensor named the dynamic cubic non-linear model (DCNM) is used for simulating the flow field in a centrifugal pump with a vaned diffuser. The pressure coefficient and velocity distributions are compared with the experimental data. Focusing on the vaneless region, the pressure pulsation, Reynolds stress pulsation and Reynolds stress transport equation are analyzed.

Findings

The comparison of the calculation results with the experimental data indicates that the DCNM can accurately capture the distributions of pressure and velocity in the vaneless region. Based on the instantaneous pressure signals, the pressure pulsation is analyzed to show that in the vaneless region, the dominant frequency near the impeller is twice the blade passing frequency, whereas it is equal to the blade passing frequency near the diffuser. Further exploration of the Reynolds stress pulsation shows the correlation between the two variables. Additionally, the extreme low frequency of Reynolds stress near the diffuser is found to be related to the rotation instability. To explore the turbulence characteristics in the vaneless region, the Reynolds stress transportation equation is studied. In the vaneless region, the rotation term of the Reynolds stress transport equation is negligible compared to the production term, although the rotation instability is obvious near the diffuser. The production of the Reynolds stress plays the role of redistributing the energy from the uu component to the vv component, except for the region near the impeller outlet.

Originality/value

The third-order SGS model DCNM has proved to be promising in simulating the rotor–stator interaction. The analysis of the rotation instability and the Reynolds stress transport equation shed light on the further understanding of the rotor–stator interaction.

Details

Engineering Computations, vol. 35 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 5 October 2015

Junting Xiang, Jorg Uwe Schlüter and Fei Duan

– This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Abstract

Purpose

This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Design/methodology/approach

Knowledge about flow property change during compressor operation at high and relatively low speed is still limited. This work provides a numerical approach to address these problems. Validation of numerical methods is proposed to generate confidence the numerical approach adopted, and after that, analysis of compressor performance at different operation conditions is carried out.

Findings

The numerical methods proposed are proved capable in predicting compressor performance. Changes of flow property during compressor operation are discussed and explained.

Research limitations/implications

The current numerical work is carried out based on the first stage of the NASA35 axial compressor, where the interactive effects from adjacent stage are not counted in. Furthermore, the steady-state simulation enforces an averaging of flow at rotor-stator interface, where the transient rotor-stator interaction is removed.

Practical implications

This work validates the numerical methods used in the prediction of NASA35 axial compressor performance, and a similar numerical approach can be used for other turbomachinery simulation cases.

Originality/value

This work reinforces the understanding of axial compressor operation and provides reliable results for further investigation of a similar type of compressor. In addition, details of flow field within the NASA35 compressor during operation are given and explained which experiments still have difficult to achieve.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 87 no. 6
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 2 May 2017

Joshua Gottlieb, Roger Davis and John Clark

The authors aim to present a procedure for the parallel, steady and unsteady conjugate, Navier–Stokes/heat-conduction rotor-stator interaction analysis of multi-blade-row…

Abstract

Purpose

The authors aim to present a procedure for the parallel, steady and unsteady conjugate, Navier–Stokes/heat-conduction rotor-stator interaction analysis of multi-blade-row, film-cooled, turbine airfoil sections. A new grid generation procedure for multiple blade-row configurations, including walls, thermal barrier coatings, plenums, and cooling tubes, is discussed.

Design/methodology/approach

Steady, multi-blade-row interaction effects on the flow and wall thermal fields are predicted using a Reynolds’s-averaged Navier–Stokes (RANS) simulation in conjunction with an inter-blade-row mixing plane. Unsteady, aero-thermal interaction solutions are determined using time-accurate sliding grids between the stator and rotor with an unsteady RANS model. Non-reflecting boundary condition treatments are utilized in both steady and unsteady approaches at all inlet, exit and inter-blade-row boundaries. Parallelization techniques are also discussed.

Findings

The procedures developed in this research are compared against experimental data from the Air Force Research Laboratory’s turbine research facility.

Practical implications

The software presented in this paper is useful as both the design and analysis tool for fluid system and turbomachinery engineers.

Originality/value

This research presents a novel approach for the simultaneous solution of fluid flow and heat transfer in film-cooled rotating turbine sections. The software developed in this research is validated against experimental results for 2D flow, and the methods discussed are extendable to 3D.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 20 June 2019

Ye Xia, Yadong Xie, Danwang Li and Wenjie Wang

This paper aims to predict the effect of the hub cavity leakage on the overall performance with numerical simulations in the fan/booster of a high bypass ratio turbofan engine.

Abstract

Purpose

This paper aims to predict the effect of the hub cavity leakage on the overall performance with numerical simulations in the fan/booster of a high bypass ratio turbofan engine.

Design/methodology/approach

Simulations are conducted for leakage at the fan, the outlet of guide vane and the three-stage booster, as well as hub leakage (contain cavities and sealing). The results obtained are compared to the corresponding simulations without hub leakage.

Findings

The rotor/stator interaction locations are evaluated to discover a better location. The results show that the seal tooth structure produces secondary flow and turbulence in the root of blade suction surface, which increases the aerodynamic loss. The sealing clearance should be controlled to shrink the turbulent region and decrease the leakage.

Practical implications

This work can provide a theoretical guidance and technical support for the compressor design, which avoid many repeated manufactures and reduce waste of resources.

Originality/value

This work improves the understanding of the impact mechanism of hub cavity leakage on the performance when the clearance size of seal is variable.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 8
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 18 October 2018

Dong Liang, Wenjie Wang and Peter J. Thomas

Numerical and experimental results for different oncoming base-flow conditions indicate that nonuniform trailing edge blowing (NTEB) can expand the performance range of…

118

Abstract

Purpose

Numerical and experimental results for different oncoming base-flow conditions indicate that nonuniform trailing edge blowing (NTEB) can expand the performance range of compressors and reduce the thrust on the rotor, while the efficiency of the compressor can be improved by more than 2 per cent.

Design/methodology/approach

Relevant aerodynamic parameters, such as total pressure, ratio of efficiency and axial thrust, are calculated and analyzed under conditions with and without NTEB. Measurements are performed downstream of two adjacent stator blades, at seven equidistantly spaced reference locations. The experimental measurement of the interstage flow field used a dynamic four-hole probe with phase lock technique.

Findings

An axial low-speed single-stage compressor was established with flow field measurement system and nonuniform blowing system. NTEB was studied by means of numerical simulations and experiments, and it is found that the efficiency of the tested compressor can be improved by more than 2 per cent.

Originality/value

Unlike most of the previous research studies which mainly focused on the rotor/stator interaction and trailing edge uniform blowing, the research results summarized in the current paper on the stator/rotor interaction used inlet guide vanes for steady and unsteady calculations. An active control of the interstage flow field in a low-speed compressor was used to widen the working range and improve the performance of the compressor.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 29 March 2011

J.M. Fernández Oro, K.M. Argüelles Diaz, C. Santolaria Morros and M. Galdo Vega

The purpose of this paper is to focus on the analysis of the dynamic and periodic interaction between both fixed and rotating blade rows in a single‐stage turbomachine.

Abstract

Purpose

The purpose of this paper is to focus on the analysis of the dynamic and periodic interaction between both fixed and rotating blade rows in a single‐stage turbomachine.

Design/methodology/approach

A numerical three‐dimensional (3D) simulation of the complete stage is carried out, using a commercial code, FLUENT, that resolves the 3D, unsteady turbulent flow inside the passages of a low‐speed axial flow fan. For the closure of turbulence, both Reynolds‐averaged Navier‐Stokes modeling and large eddy simulation (LES) techniques are used and compared. LES schemes are shown to be more accurate due to their good description of the largest eddy structures of the flow, but require careful near‐wall treatment.

Findings

The main goal is placed on the characterization of the unsteady flow structures involved in an axial flow blower of high reaction degree, relating them to working point variations and axial gap modifications.

Research limitations/implications

Complementarily, an experimental facility was developed to obtain a physical description of the flow inside the machine. Both static and dynamic measurements were used in order to describe the interaction phenomena. A five‐hole probe was employed for the static characterization, and hot wire anemometry techniques were used for the instantaneous response of the interaction.

Originality/value

The paper describes development of a methodology to understand the flow mechanisms related to the blade‐passing frequency in a single rotor‐stator interaction.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 21 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 April 2010

Xiao Yexiang, Wang Zhengwei, Yan Zongguo, Li Mingan, Xiao Ming and Liu Dingyou

The purpose of this paper is to describe how the hydraulic performance and pressure fluctuations in the entire flow passage of a Francis turbine were predicted numerically for the…

Abstract

Purpose

The purpose of this paper is to describe how the hydraulic performance and pressure fluctuations in the entire flow passage of a Francis turbine were predicted numerically for the highest head. The calculations are used to partition the turbine operating regions and to clarify the unsteady flow behavior in the entire flow passage including the blade channel vortex in the runner and vortex rope in the draft tube.

Design/methodology/approach

Three‐dimensional unsteady numerical simulations were performed for a number of operating conditions at the highest head. The unsteady Reynolds‐averaged Navier‐Stokes equations with the kω based SST turbulence model were solved to model the unsteady flow within the entire flow passage of a Francis turbine.

Findings

The predicted pressure fluctuations in the draft tube agree well with the experimental results at low heads. However the peak‐to‐peak amplitudes in the spiral case are not as well predicted so the calculation domain and the inlet boundary conditions need to be improved. The unsteady simulation results are better than the steady‐state results. At the most unstable operating condition of case a0.5h1.26, the pulse in the flow passage is due to the rotor‐stator interference between the runner and the guide vanes, the blade channel vortex in the runner blade passage and the vortex rope in the draft tube.

Originality/value

This study investigates the characteristics of the dominant unsteady flow frequencies in different parts of the turbine for various guide vane openings at the highest head. The unsteady flow patterns in the turbine, including the blade channel vortex in the runner and the helical vortex rope in the draft tube, are classified numerically, and the turbine operating regions are partitioned to identify safe operating regions.

Details

Engineering Computations, vol. 27 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 4 December 2017

Chunbao Liu, Weiyang Bu, Dong Xu, Yulong Lei and Xuesong Li

This paper aims to improve performance prediction and to acquire more detailed flow structures so as to analyze the turbulence in complex rotor-stator flow.

Abstract

Purpose

This paper aims to improve performance prediction and to acquire more detailed flow structures so as to analyze the turbulence in complex rotor-stator flow.

Design/methodology/approach

Hydraulic retarder as typical fluid machinery was numerically investigated by using hybrid Reynolds-averaged Navier–Stokes (RANS)/large eddy simulation (LES) models CIDDES Algebraic Wall-Modeled Large Eddy Simulation (LES) (WMLES) S-Ω and dynamic hybrid RANS/LES (DHRL). The prediction results were compared and analyzed with a RANS model shear stress transport (SST) k-omega which was a recommended choice in engineering.

Findings

The numerical results were verified by experiment and indicated that the predicted values for three hybrid turbulence models were more accurate. Then, the transient flow field was further analyzed visually in terms of turbulence statistics, Reynolds number, pressure-streamline, vortex structure and eddy viscosity ratio. The results indicated that HRL approaches could capture unsteady flow phenomena.

Practical implications

This study achieves both in performance prediction improvement and better flow mechanism understanding. The computational fluid dynamics (CFD) could be used instead of flow visualization to a certain extent. The improved CFD method, the fine computational grid and the reasonable simulation settings jointly enhance the application of CFD in the rotor-stator flow.

Originality/value

The improvement was quite encouraging compared with the reported literatures, contributing to the CFD playing a more important role in the flow machinery. DHRL provided the detailed explanation of flow transport between rotor and stator, which was not reported before. Through it, the flow mechanism can be better understood.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 March 2013

Yongyao Luo, Zhengwei Wang, Jing Zhang, Jidi Zeng, Jiayang Lin and Guangqian Wang

Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between…

Abstract

Purpose

Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between pressure pulsations and fatigues of key parts of a Kaplan turbine.

Design/methodology/approach

3D unsteady numerical simulations were preformed for a number of operating conditions at high heads for a prototype Kaplan turbine, with the numerical results verified by online monitoring data. The contact method and the weak fluid‐structure interaction method were used to calculate the stresses in the multi‐body mechanism of the Kaplan turbine runner body based on the unsteady flow simulation result.

Findings

The results show that vortices in the vaneless space between the guide vanes and blades cause large pressure pulsations and vibrations for high heads with small guide vane openings. The dynamic stresses in the runner body parts are small for high heads with large guide vane openings, but are large for high heads with small guide vane openings.

Originality/value

A comprehensive numerical method including computational fluid dynamics analyses, finite element analyses and the contact method for multi‐body dynamics has been used to identity the sources of unit vibrations and key part failures.

Details

Engineering Computations, vol. 30 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 87