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Article
Publication date: 4 December 2017

Chunbao Liu, Weiyang Bu, Dong Xu, Yulong Lei and Xuesong Li

This paper aims to improve performance prediction and to acquire more detailed flow structures so as to analyze the turbulence in complex rotor-stator flow.

Abstract

Purpose

This paper aims to improve performance prediction and to acquire more detailed flow structures so as to analyze the turbulence in complex rotor-stator flow.

Design/methodology/approach

Hydraulic retarder as typical fluid machinery was numerically investigated by using hybrid Reynolds-averaged Navier–Stokes (RANS)/large eddy simulation (LES) models CIDDES Algebraic Wall-Modeled Large Eddy Simulation (LES) (WMLES) S-Ω and dynamic hybrid RANS/LES (DHRL). The prediction results were compared and analyzed with a RANS model shear stress transport (SST) k-omega which was a recommended choice in engineering.

Findings

The numerical results were verified by experiment and indicated that the predicted values for three hybrid turbulence models were more accurate. Then, the transient flow field was further analyzed visually in terms of turbulence statistics, Reynolds number, pressure-streamline, vortex structure and eddy viscosity ratio. The results indicated that HRL approaches could capture unsteady flow phenomena.

Practical implications

This study achieves both in performance prediction improvement and better flow mechanism understanding. The computational fluid dynamics (CFD) could be used instead of flow visualization to a certain extent. The improved CFD method, the fine computational grid and the reasonable simulation settings jointly enhance the application of CFD in the rotor-stator flow.

Originality/value

The improvement was quite encouraging compared with the reported literatures, contributing to the CFD playing a more important role in the flow machinery. DHRL provided the detailed explanation of flow transport between rotor and stator, which was not reported before. Through it, the flow mechanism can be better understood.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 October 2015

Junting Xiang, Jorg Uwe Schlüter and Fei Duan

– This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Abstract

Purpose

This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Design/methodology/approach

Knowledge about flow property change during compressor operation at high and relatively low speed is still limited. This work provides a numerical approach to address these problems. Validation of numerical methods is proposed to generate confidence the numerical approach adopted, and after that, analysis of compressor performance at different operation conditions is carried out.

Findings

The numerical methods proposed are proved capable in predicting compressor performance. Changes of flow property during compressor operation are discussed and explained.

Research limitations/implications

The current numerical work is carried out based on the first stage of the NASA35 axial compressor, where the interactive effects from adjacent stage are not counted in. Furthermore, the steady-state simulation enforces an averaging of flow at rotor-stator interface, where the transient rotor-stator interaction is removed.

Practical implications

This work validates the numerical methods used in the prediction of NASA35 axial compressor performance, and a similar numerical approach can be used for other turbomachinery simulation cases.

Originality/value

This work reinforces the understanding of axial compressor operation and provides reliable results for further investigation of a similar type of compressor. In addition, details of flow field within the NASA35 compressor during operation are given and explained which experiments still have difficult to achieve.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 87 no. 6
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 10 February 2021

Konghua Yang, Chunbao Liu, Jing Li and Jiawei Xiong

The flow phenomenon of particle image velocimetry has revealed the transition process of the complex multi-scale vortex between the boundary layer and mainstream region…

Abstract

Purpose

The flow phenomenon of particle image velocimetry has revealed the transition process of the complex multi-scale vortex between the boundary layer and mainstream region. Nonetheless, present computational fluid dynamics methods inadequately distinguish the discernable flows in detail. A multi-physical field coupling model, which was applied in rotor-stator fluid machinery (Umavathi, 2015; Syawitri et al., 2020), was put forward to ensure the identification of multi-scale vortexes and the improvement of performance prediction in torque converter.

Design/methodology/approach

A newly-developed multi-physical field simulation framework that coupled the scale-resolving simulation method with a dynamic modified viscosity coefficient was proposed to comparatively investigate the influence of energy exchange on thermal and flow characteristics and the description of the flow field in detail.

Findings

Regardless of whether quantitative or qualitative, its description ability on turbulence statistics, pressure-streamline, vortex structure and eddy viscosity ratio were visually experimentally and numerically analyzed. The results revealed that the modification of transmission medium viscous can identify flows more exactly between the viscous sublayer and outer boundary layer. Compared with RANS and large eddy simulation, a stress-blended eddy simulation model with a dynamic modified viscosity coefficient, which was further used to achieve blending on the stress level, can effectively solve the calculating problem of the transition region between the near-wall boundary layer and mainstream region.

Research limitations/implications

This indeed provides an excellent description of the transient flow field and vortex structure in different physical flow states. Furthermore, the experimental data has proven that the maximum error of the external performance prediction was less than 4%.

Originality/value

An improved model was applied to simulate and analyze the flow mechanism through the evolution of vortex structures in a working chamber, to deepen the designer with a fundamental understanding on how to reduce flow losses and flow non-uniformity in manufacturing.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 30 October 2018

Jesús Manuel Fernandez Oro, Andrés Meana-Fernández, Monica Galdo Vega, Bruno Pereiras and José González Pérez

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotor–stator interaction in an axial fan stage.

Abstract

Purpose

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotor–stator interaction in an axial fan stage.

Design/methodology/approach

A wall-modeled large eddy simulation (WMLES) has been performed for a spanwise 3D extrusion of the central section of the fan stage. Computations were performed for three different operating conditions, from nominal (Q_N) to off-design (85 per cent Q_N and 70 per cent Q_N) working points. Circumferential periodic conditions were introduced to reduce the extent of the computational domain. The post-processing procedure enabled the segregation of unsteady deterministic features and turbulent scales. The simulations were experimentally validated using wake profiles and turbulent scales obtained from hot-wire measurements.

Findings

The transport of rotor wakes and both wake–vane and wake–wake interactions in the stator flow field have been analyzed. The description of flow separation, particularly at off-design conditions, is fully benefited from the LES performance. Rotor wakes impinging on the stator vanes generate a coherent large-scale vortex shedding at reduced frequencies. Large pressure fluctuations in the stagnation region on the leading edge of the vanes have been found.

Research limitations/implications

LES simulations have shown to be appropriate for the assessment of the design of an axial fan, especially for specific operating conditions for which a URANS model presents a lower performance for turbulence description.

Originality/value

This paper describes the development of an LES-based simulation to understand the flow mechanisms related to the rotor–stator interaction in axial fan stages.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 November 2021

Jerome de Laborderie, Cedric Babin and Fabrizio Fontaneto

The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime.

Abstract

Purpose

The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime.

Design/methodology/approach

The studied configuration corresponds to the H25 compressor operated in a closed-loop test rig at the von Karman Institute. Several operating points are simulated with LBM for two grids of successive refinements. A detailed analysis is performed on the time-averaged flow predicted by LBM, using a comparison with experimental and existing RANS data.

Findings

The finest grid is found to correctly predict the mean flow across the machine, as well as the influence of the rotor tip gap size. Going beyond time-averaged data, some flow analysis is performed to show the relevance of such a high-fidelity method applied to a compressor configuration. In particular, vortical structures and their evolution with the operating points are clearly highlighted. Spectral analyses finally hint at a proper prediction of tonal and broadband contents by LBM.

Originality/value

The application of LBM to high-speed turbomachinery flows is very recent. This paper validates one of the first LBM simulations of a high-subsonic high-pressure compressor stage.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 23 November 2019

Xiaoqi Jia, Sheng Yuan, Zuchao Zhu and Baoling Cui

Instantaneous radial force induced from unsteady flow will intensify vibration noise of the centrifugal pump, especially under off-design working conditions, which will affect…

Abstract

Purpose

Instantaneous radial force induced from unsteady flow will intensify vibration noise of the centrifugal pump, especially under off-design working conditions, which will affect safety reliability of pump operation in severe cases. This paper aims to conduct unsteady numerical computation on one centrifugal pump; thus, unsteady fluid radial force upon the impeller and volute is obtained, so as to study the evolution law of instantaneous radial force, the internal relationship between radial force and pressure pulsation, the relationship among each composition of radial force that the impeller received and the influence of leakage rate of front and back chamber on radial force.

Design/methodology/approach

The unsteady numerical simulation with SST k-ω turbulence model was carried out for a low specific-speed centrifugal pump using computational fluid dynamics codes FLUENT. The performance tests and pressure tests were conducted by a closed loop system. The performance curves and the pressure distribution from numerical simulation agree with that of the experiment conducted. The unsteady pressure distributions and the instantaneous radial forces induced from unsteady flow were analyzed under different flow rates. Contribution degrees of three components of the radial force on the impeller and the relation between the radial force and leakage rate were analyzed.

Findings

Radial force on the volute and pressure pulsation on the volute wall have the same distribution tendency, but in contrast to the distribution trend of the radial force on the impeller. In the component of radial force that the impeller received, radial force on the blade accounts for the main position. With the decrease of flow rate, ratio of the radial force on front and back casings will be increased; under large flow rate, vortex and flow blockage at volute section will enhance the pressure and radial force fluctuation greatly, and the pulsation degree may be much more intense than that of a smaller flow rate.

Originality/value

This paper revealed the relation of the radial force and the pressure pulsation. Meanwhile, contribution degrees of three components of the radial force on the impeller under different working conditions as well as the relation between the radial force and leakage rate of front and rear chambers were analyzed.

Details

Engineering Computations, vol. 37 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 29 March 2013

Yongyao Luo, Zhengwei Wang, Jing Zhang, Jidi Zeng, Jiayang Lin and Guangqian Wang

Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between…

Abstract

Purpose

Hydraulic instabilities are one of the most important reasons causing vibrations and fatigues in hydraulic turbines. The present paper aims to find the relationship between pressure pulsations and fatigues of key parts of a Kaplan turbine.

Design/methodology/approach

3D unsteady numerical simulations were preformed for a number of operating conditions at high heads for a prototype Kaplan turbine, with the numerical results verified by online monitoring data. The contact method and the weak fluid‐structure interaction method were used to calculate the stresses in the multi‐body mechanism of the Kaplan turbine runner body based on the unsteady flow simulation result.

Findings

The results show that vortices in the vaneless space between the guide vanes and blades cause large pressure pulsations and vibrations for high heads with small guide vane openings. The dynamic stresses in the runner body parts are small for high heads with large guide vane openings, but are large for high heads with small guide vane openings.

Originality/value

A comprehensive numerical method including computational fluid dynamics analyses, finite element analyses and the contact method for multi‐body dynamics has been used to identity the sources of unit vibrations and key part failures.

Details

Engineering Computations, vol. 30 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 11 January 2020

Adrián Vazquez Gonzalez, Andrés Meana-Fernández and Jesús Manuel Fernández

The purpose of the paper is to quantify the impact of the non-uniform flow generated by the upstream stator on the generation and convection of the tip leakage flow (TLF…

Abstract

Purpose

The purpose of the paper is to quantify the impact of the non-uniform flow generated by the upstream stator on the generation and convection of the tip leakage flow (TLF) structures in the passages of the rotor blades in a low-speed axial fan.

Design/methodology/approach

A full three dimensional (3D)-viscous unsteady Reynolds-averaged Navier-stokes (RANS) (URANS) simulation of the flow within a periodic domain of the axial stage has been performed at three different flow rate coefficients (φ = 0.38, 0.32, 0.27) using ReNormalization Group k-ε turbulence modelling. A typical tip clearance of 2.3 per cent of the blade span has been modelled on a reduced domain comprising a three-vaned stator and a two-bladed rotor with circumferential periodicity. A non-conformal grid with hybrid meshing, locally refined O-meshes on both blades and vanes walls with (100 × 25 × 80) elements, a 15-node meshed tip gap and circumferential interfaces for sliding mesh computations were also implemented. The unsteady motion of the rotor has been covered with 60 time steps per blade event. The simulations were validated with experimental measurements of the static pressure in the shroud of the blade tip region.

Findings

It has been observed that both TLF and intensities of the tip leakage vortex (TLV) are significantly influenced by upstream stator wakes, especially at nominal and partial load conditions. In particular, the leakage flow, which represents 12.4 per cent and 11.3 per cent of the working flow rate, respectively, has shown a clear periodic fluctuation clocked with the vane passing period in the relative domain. The periodic fluctuation of the TLF is in the range of 2.8-3.4 per cent of the mean value. In addition, the trajectory of the tip vortex is also notably perturbed, with root-mean squared fluctuations reaching up to 18 per cent and 6 per cent in the regions of maximum interaction at 50 per cent and 25 per cent of the blade chord for nominal and partial load conditions, respectively. On the contrary, the massive flow separation observed in the tip region of the blades for near-stall conditions prevents the formation of TLV structures and neglects any further interaction with the upstream vanes.

Research limitations/implications

Despite the increasing use of large eddy simulation modelling in turbomachinery environments, which requires extremely high computational costs, URANS modelling is still revealed as a useful technique to describe highly complex viscous mechanisms in 3D swirl flows, such as unsteady tip flow structures, with reasonable accuracy.

Originality/value

The paper presents a validated numerical model that simulates the unsteady response of the TLF to upstream perturbations in an axial fan stage. It also provides levels of instabilities in the TLV derived from the deterministic non-uniformities associated to the vane wakes.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 August 2019

Bo Zhang, Xiaoqing Qiang, Shaopeng Lu and Jinfang Teng

The purpose of this paper is to numerically investigate the effect of guide vane unsteady passing wake on the rotor blade tip aerothermal performance with different tip clearances.

Abstract

Purpose

The purpose of this paper is to numerically investigate the effect of guide vane unsteady passing wake on the rotor blade tip aerothermal performance with different tip clearances.

Design/methodology/approach

The geometry and flow conditions of the first stage of GE-E3 high-pressure turbine have been used to obtain the blade tip three-dimensional heat transfer characteristics. The first stage of GE-E3 high-pressure turbine has 46 guide vanes and 76 rotor blades, and the ratio of the vane to the blade is simplified to 38:76 to compromise the computational resources and accuracy. Namely, each computational domain comprises of one guide vane passage and two rotor blade passages. The investigations are conducted at three different tip gaps of 1.0, 1.5 and 2.0 per cent of the average blade span.

Findings

The results show that the overall discrepancy of the heat transfer coefficient between steady results and unsteady time-averaged results is quite small, but the dramatic growth of the instantaneous heat transfer coefficient along the pressure side is in excess of 20 per cent. The change of the aerothermal performance is mainly driven by turbulence-level fluctuations of the unsteady flow field within gap regions. In addition, the gap size expansion has a marginal impact on the variation ratio of tip unsteady aerothermal performances, even though it has a huge influence on the leakage flow state within the tip region.

Originality/value

This paper emphasizes the change ratio of unsteady instantaneous heat transfer characteristics and detailed the mechanism of blade tip unsteady heat transfer coefficient fluctuations, which provide some guidance for the future blade tip design and optimization.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 December 1997

Gao‐Lian Liu and Ji‐Huan He

Presents a brief overview of some new concepts and research results concerning aerodynamic computation and design of jet‐propulsion engines with emphasis on turbomachinery (TM…

1095

Abstract

Presents a brief overview of some new concepts and research results concerning aerodynamic computation and design of jet‐propulsion engines with emphasis on turbomachinery (TM) developed in China, without any attempt to be exhaustive.

Details

Aircraft Engineering and Aerospace Technology, vol. 69 no. 6
Type: Research Article
ISSN: 0002-2667

Keywords

1 – 10 of 138