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1 – 10 of 282Wei Liu, Yongshou Liu and Zhufeng Yue
Pressure pulsations and vibration working condition lead to dynamic troubles in hydraulic devices. It is highly desirable to be able to estimate the durability at the design stage…
Abstract
Purpose
Pressure pulsations and vibration working condition lead to dynamic troubles in hydraulic devices. It is highly desirable to be able to estimate the durability at the design stage so that appropriate maintenance period can be determined for safety and reliability. The purpose of this paper is to propose a quantitative evaluation method for pulsation and vibration based on reliability.
Design/methodology/approach
Pressure pulsations are approximately treaded as a stationary random process. The principle of transform function and fluid network chain rules are used to disassemble the hydraulic power unit into the series‐system. Mean square deviation of dynamic stress under the pumping source white noise exciting was calculated based on frequency responses. Statistical regularity of displacement and stress responses of pipelines under external random vibration are obtained by the spectrum analysis. Both the first‐passage failure criterion and fatigue damage accumulation failure criterion are adopted to analyze the dynamic pressure reliability of hydraulic pipelines.
Findings
The terminal joint, bellow pipe and pipe clamps are verified as the weak location of the pipelines. The mean square deviations of pulsations and vibration response influence the pipelines reliability. The results indicated that the preventative design method of controlling the pressure below 10 per cent of rated pressure does not meet the security specification of the hydraulic power unit.
Originality/value
The paper proposes a quantitative evaluation method for random pressure pulsation and external vibration based on reliability, which provides a new approach for the safety assessment and design of hydraulic pipelines.
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Shuhong Liu, Jianqiang Mai, Jie Shao and Yulin Wu
The purpose of this paper is to predict pressure pulsation in Kaplan hydraulic turbines.
Abstract
Purpose
The purpose of this paper is to predict pressure pulsation in Kaplan hydraulic turbines.
Design/methodology/approach
State of the art numerical simulation techniques are employed to simulate three‐dimensional flows in the whole flow passage of a Kaplan turbine so that pressure pulsations can be computed in both time domain and frequency domain. Numerical results are verified by experiments carried out on the most advanced experimental platform in China.
Findings
It is found that the proposed numerical model is a viable tool for prediction of pressure pulsations. The simulation shows that the model turbine and prototype turbine have the same pressure pulsation frequencies and rotating frequencies and the same transmission patterns under similar operation conditions. However, there is no similarity for the amplitude of the pressure pulsation between the model turbine and the prototype turbine. Therefore pressure pulsations in a prototype turbine cannot be obtained by scaling the experimental results of the model turbine using a similarity relationship.
Practical implications
The findings will be very valuable for the design of hydraulic turbines and large‐scale hydraulic power stations.
Originality/value
The proposed numerical method provides a viable tool for hydraulic turbine and power station designers to predict the pressure pulsations in prototype turbines. It is a useful tool to help improve the performance of hydraulic turbines. The findings made in the numerical simulation have been verified by experiments, which is also a valuable reference for hydraulic turbine designers.
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Xianbei Huang, Yaojun Li, Zhuqing Liu and Wei Yang
The purpose of this paper is to obtain a better understanding of the rotor–stator interaction in the vaneless region of a centrifugal pump.
Abstract
Purpose
The purpose of this paper is to obtain a better understanding of the rotor–stator interaction in the vaneless region of a centrifugal pump.
Design/methodology/approach
A third-order sub-grid scale (SGS) model containing the rotation rate tensor named the dynamic cubic non-linear model (DCNM) is used for simulating the flow field in a centrifugal pump with a vaned diffuser. The pressure coefficient and velocity distributions are compared with the experimental data. Focusing on the vaneless region, the pressure pulsation, Reynolds stress pulsation and Reynolds stress transport equation are analyzed.
Findings
The comparison of the calculation results with the experimental data indicates that the DCNM can accurately capture the distributions of pressure and velocity in the vaneless region. Based on the instantaneous pressure signals, the pressure pulsation is analyzed to show that in the vaneless region, the dominant frequency near the impeller is twice the blade passing frequency, whereas it is equal to the blade passing frequency near the diffuser. Further exploration of the Reynolds stress pulsation shows the correlation between the two variables. Additionally, the extreme low frequency of Reynolds stress near the diffuser is found to be related to the rotation instability. To explore the turbulence characteristics in the vaneless region, the Reynolds stress transportation equation is studied. In the vaneless region, the rotation term of the Reynolds stress transport equation is negligible compared to the production term, although the rotation instability is obvious near the diffuser. The production of the Reynolds stress plays the role of redistributing the energy from the uu component to the vv component, except for the region near the impeller outlet.
Originality/value
The third-order SGS model DCNM has proved to be promising in simulating the rotor–stator interaction. The analysis of the rotation instability and the Reynolds stress transport equation shed light on the further understanding of the rotor–stator interaction.
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Ran Tao, Ruofu Xiao and Fujun Wang
High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which…
Abstract
Purpose
High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which influence the flow structure and form a “saddle-shaped” region in the Q-H curve that can destabilize the operation. Thus, the “saddle-shaped” Q-H region must be eliminated. The paper aims to discuss these issues.
Design/methodology/approach
The swept stacking method is often used for radial flow control in turbo-machinery impeller blade design. Hence, this study uses the swept stacking method to design a high speed axial flow pump. The detached eddy simulation method and experiments are used to compare the performance of a swept blade impeller in a high speed axial fuel pump with the original straight blade impeller. Both the pump performance and internal flow characteristics are studied.
Findings
The results show separation vortices in the impeller with the straight blade design at partial-load conditions that are driven by the rotating centrifugal force to gather near the shroud. The swept geometry provides an extra force which is opposite to the rotating centrifugal force that creates a new radial equilibrium which turns the flow back towards the middle of the blade which eliminates the vortices and the “saddle-shaped” Q-H region. The swept blade impeller also improves the critical cavitation performance. Analysis of the pressure pulsations shows that the swept blade design does not affect the stability.
Originality/value
This study is the initial application of swept blades for axial flow liquid pumps. The results show how the swept stacking changes the radial equilibrium of the high density, high viscosity flow and the effects on the mass transfer and pressure pulsations. The swept blade effectively improves the operating stability of high speed fuel pumps.
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Su Yong and Gong Wu-Qi
Abnormal vibrations often occur in the liquid oxygen kerosene transmission pipelines of rocket engines, which seriously threaten their safety. Improper handling can result in…
Abstract
Purpose
Abnormal vibrations often occur in the liquid oxygen kerosene transmission pipelines of rocket engines, which seriously threaten their safety. Improper handling can result in failed rocket launches and significant economic losses. Therefore, this paper aims to examine vibrations in transmission pipelines.
Design/methodology/approach
In this study, a three-dimensional high-pressure pipeline model composed of corrugated pipes, multi-section bent pipes, and other auxiliary structures was established. The fluid–solid coupling method was used to analyse vibration characteristics of the pipeline under various external excitations. The simulation results were visualised using MATLAB, and their validity was verified via a thermal test.
Findings
In this study, the vibration mechanism of a complex high-pressure pipeline was examined via a visualisation method. The results showed that the low-frequency vibration of the pipe was caused by fluid self-excited pressure pulsation, whereas the vibration of the engine system caused a high-frequency vibration of the pipeline. The excitation of external pressure pulses did not significantly affect the vibrations of the pipelines. The visualisation results indicated that the severe vibration position of the pipeline thermal test is mainly concentrated between the inlet and outlet and between the two bellows.
Practical implications
The results of this study aid in understanding the causes of abnormal vibrations in rocket engine pipelines.
Originality/value
The causes of different vibration frequencies in the complex pipelines of rocket engines and the propagation characteristics of external vibration excitation were obtained.
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Ignacijo Bilus and Andrej Predin
This study aims to present the analysis of methods for cavitaion surge obstruction in water pump systems with particular focus on the two different inlet geometry configurations.
Abstract
Purpose
This study aims to present the analysis of methods for cavitaion surge obstruction in water pump systems with particular focus on the two different inlet geometry configurations.
Design/methodology/approach
A cavitating flow field was simulated by RANS based computational fluid dynamics (CFD) program for different pump configurations operating in the unstable cavitation regime, inducing surging process. Numerical simulation results were compared to visualization and measurements results.
Findings
Presented results show that a hydro dynamically induced surging regime could be limited and further advantages regarding operating characteristics of radial pumps could be achieved with presented geometry modifications.
Originality/value
This study provides insight into complicated transient cavitation flow patterns in conventional centrifugal pumps and introduces effective geometry optimization ideas useful to researchers and engineers in the area of fluid dynamics and hydromachinery.
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Bakhtiyar Khudayarov and Fozilzhon Turaev
The purpose of this study is to create a mathematical model, a numerical algorithm and a computer program for studying the vibration of composite pipelines based on the theory of…
Abstract
Purpose
The purpose of this study is to create a mathematical model, a numerical algorithm and a computer program for studying the vibration of composite pipelines based on the theory of beams used in the oil and gas industry, agriculture and water management, housing and communal services and other areas.
Design/methodology/approach
A mathematical model of vibration of a viscoelastic pipeline based on the theory of beams with a pulsating fluid flowing through it was developed. Using the Bubnov-Galerkin method, based on the polynomial approximation of deflections, the problem is reduced to the study of systems of ordinary integro-differential equations, the solution of which is found by a numerical method. A computational algorithm was developed for solving problems of vibrations of composite pipelines conveying pulsating liquid.
Findings
The stability and amplitude-time characteristics of vibration of composite pipelines with a pulsating fluid flowing in it are studied for wide range of changes in the parameters of deformable systems and fluid flow. The critical velocities of fluid flow at which the viscoelastic pipe loses its rectilinear equilibrium shape are found. The effect of singularity in the kernels of heredity on the vibrations of structures with viscoelastic properties was numerically studied. It is shown that with an increase in the viscosity parameter of the pipeline material, the critical flow velocity decreases. It was determined that an increase in the value of the fluid pulsation frequency and the excitation coefficient leads to a decrease in the critical velocity of the fluid flow. It was established that an increase in the parameters of the Winkler foundation and the rigidity parameter of the continuous layer leads to an increase in the critical flow velocity.
Originality/value
The study of the vibration of pipelines made of composite materials is of great theoretical and applied interest. The solution to this problem is an effective application of the theory of viscoelasticity to real processes. Therefore, the methods and problems of pipeline vibrations attract much attention from researchers. This study is devoted to solving the above problems and therefore its subject is relevant. The paper considers the results of numerical simulation of the processes of vibration of a composite pipeline based on the theory of shells during the flow of a pulsating liquid through it. A mathematical model of vibration of a composite pipeline was developed. A computational algorithm was developed for solving problems of vibrations of composite pipelines conveying pulsating liquid.
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Sebastian Rulik, Włodzimierz Wróblewski, Krzysztof Rusin and Krzysztof Rogoziński
This paper aims to determine the influence of geometrical features of the channel on the acoustic wave generation in a ducted cavity. The analysis is focussed on the effects of…
Abstract
Purpose
This paper aims to determine the influence of geometrical features of the channel on the acoustic wave generation in a ducted cavity. The analysis is focussed on the effects of the change in the entrance length upstream the cavity and the height. The study is supposed to investigate boundary layer and acoustic wave parameters, and an attempt will be made to determine the correlation between the geometrical dimension and those parameters.
Design/methodology/approach
Analysis is conducted with the aim of a computational fluid dynamics (CFD) tool and selected results are validated with experimental investigations. The influence of grid resolution and time discretization is analysed. Four different entrance lengths and height are investigated. Qualitative and quantitative comparison between cases is presented.
Findings
The investigations prove the small influence of the entrance length on acoustic wave generation, but channel height due to wave reflection and interference inside of the cavity has a significant impact on wave frequency and sound pressure level. Channel height has also impact on generation and shape of the vortex created in the cavity inlet.
Originality/value
The paper extends the knowledge of phenomena taking place in the ducted cavities. Results obtained from these investigations will be useful in designing new cooling techniques and in noise reduction. The CFD analysis makes it possible to determine the correlations between channel dimensions and SPL function and frequency of sound waves.
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This paper aims to clarify some aspects of the application of the Godunov method for the Baer–Nunziato equations solution on the example of the problem of shock wave – dense…
Abstract
Purpose
This paper aims to clarify some aspects of the application of the Godunov method for the Baer–Nunziato equations solution on the example of the problem of shock wave – dense particles cloud interaction.
Design/methodology/approach
The statement of the problem corresponds to the natural experiment. Mathematical model is based on the Baer–Nunziato system of equations with algebraic right-hand side source terms that takes into account the interphase friction force. Two numerical approaches are used: Harten-Lax-van Leer method and Godunov method.
Findings
For the robust simulation using Godunov method, the application of the pressure relaxation procedure is proposed. The comparative analysis of the simulation results using two methods is carried out. The Godunov method provides significantly smaller numerical diffusion of the solid phase volume fraction in the cloud that leads to the much better agreement of the pressure curves on transducers and the dynamics of the cloud motion with the experimental data.
Originality/value
Godunov method for the Baer–Nunziato equations is applied for the simulation of the natural experiment on the shock wave particles cloud interaction. Up to now, the examples of the application of the Godunov method for the Baer–Nunziato equations to the investigation of the practical problems have been limited by the works of the authors of the method and the field of detonation in the heterogeneous explosives. For the robust simulations in the presence of interphase boundaries, it is proposed to use the Godunov method together with the pressure relaxation procedure.
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THE provision of superchargers on diesel engines improves their efficiency and economizes on fuel. As a result diesel engines have become more widely used as a means of…
Abstract
THE provision of superchargers on diesel engines improves their efficiency and economizes on fuel. As a result diesel engines have become more widely used as a means of propulsion, and are now an alternative to steam turbines in ships.