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Article
Publication date: 30 October 2018

Jesús Manuel Fernandez Oro, Andrés Meana-Fernández, Monica Galdo Vega, Bruno Pereiras and José González Pérez

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotorstator interaction in an axial fan stage.

Abstract

Purpose

The purpose of this paper is the development of a CFD methodology based on LES computations to analyze the rotorstator interaction in an axial fan stage.

Design/methodology/approach

A wall-modeled large eddy simulation (WMLES) has been performed for a spanwise 3D extrusion of the central section of the fan stage. Computations were performed for three different operating conditions, from nominal (Q_N) to off-design (85 per cent Q_N and 70 per cent Q_N) working points. Circumferential periodic conditions were introduced to reduce the extent of the computational domain. The post-processing procedure enabled the segregation of unsteady deterministic features and turbulent scales. The simulations were experimentally validated using wake profiles and turbulent scales obtained from hot-wire measurements.

Findings

The transport of rotor wakes and both wake–vane and wake–wake interactions in the stator flow field have been analyzed. The description of flow separation, particularly at off-design conditions, is fully benefited from the LES performance. Rotor wakes impinging on the stator vanes generate a coherent large-scale vortex shedding at reduced frequencies. Large pressure fluctuations in the stagnation region on the leading edge of the vanes have been found.

Research limitations/implications

LES simulations have shown to be appropriate for the assessment of the design of an axial fan, especially for specific operating conditions for which a URANS model presents a lower performance for turbulence description.

Originality/value

This paper describes the development of an LES-based simulation to understand the flow mechanisms related to the rotorstator interaction in axial fan stages.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 March 2011

J.M. Fernández Oro, K.M. Argüelles Diaz, C. Santolaria Morros and M. Galdo Vega

The purpose of this paper is to focus on the analysis of the dynamic and periodic interaction between both fixed and rotating blade rows in a single‐stage turbomachine.

Abstract

Purpose

The purpose of this paper is to focus on the analysis of the dynamic and periodic interaction between both fixed and rotating blade rows in a single‐stage turbomachine.

Design/methodology/approach

A numerical three‐dimensional (3D) simulation of the complete stage is carried out, using a commercial code, FLUENT, that resolves the 3D, unsteady turbulent flow inside the passages of a low‐speed axial flow fan. For the closure of turbulence, both Reynolds‐averaged Navier‐Stokes modeling and large eddy simulation (LES) techniques are used and compared. LES schemes are shown to be more accurate due to their good description of the largest eddy structures of the flow, but require careful near‐wall treatment.

Findings

The main goal is placed on the characterization of the unsteady flow structures involved in an axial flow blower of high reaction degree, relating them to working point variations and axial gap modifications.

Research limitations/implications

Complementarily, an experimental facility was developed to obtain a physical description of the flow inside the machine. Both static and dynamic measurements were used in order to describe the interaction phenomena. A five‐hole probe was employed for the static characterization, and hot wire anemometry techniques were used for the instantaneous response of the interaction.

Originality/value

The paper describes development of a methodology to understand the flow mechanisms related to the blade‐passing frequency in a single rotorstator interaction.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 21 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 October 2015

Junting Xiang, Jorg Uwe Schlüter and Fei Duan

– This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Abstract

Purpose

This paper aims to validate and analyse the NASA35 axial compressor performance based on a numerical approach.

Design/methodology/approach

Knowledge about flow property change during compressor operation at high and relatively low speed is still limited. This work provides a numerical approach to address these problems. Validation of numerical methods is proposed to generate confidence the numerical approach adopted, and after that, analysis of compressor performance at different operation conditions is carried out.

Findings

The numerical methods proposed are proved capable in predicting compressor performance. Changes of flow property during compressor operation are discussed and explained.

Research limitations/implications

The current numerical work is carried out based on the first stage of the NASA35 axial compressor, where the interactive effects from adjacent stage are not counted in. Furthermore, the steady-state simulation enforces an averaging of flow at rotor-stator interface, where the transient rotor-stator interaction is removed.

Practical implications

This work validates the numerical methods used in the prediction of NASA35 axial compressor performance, and a similar numerical approach can be used for other turbomachinery simulation cases.

Originality/value

This work reinforces the understanding of axial compressor operation and provides reliable results for further investigation of a similar type of compressor. In addition, details of flow field within the NASA35 compressor during operation are given and explained which experiments still have difficult to achieve.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 87 no. 6
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 11 January 2020

Adrián Vazquez Gonzalez, Andrés Meana-Fernández and Jesús Manuel Fernández

The purpose of the paper is to quantify the impact of the non-uniform flow generated by the upstream stator on the generation and convection of the tip leakage flow (TLF…

Abstract

Purpose

The purpose of the paper is to quantify the impact of the non-uniform flow generated by the upstream stator on the generation and convection of the tip leakage flow (TLF) structures in the passages of the rotor blades in a low-speed axial fan.

Design/methodology/approach

A full three dimensional (3D)-viscous unsteady Reynolds-averaged Navier-stokes (RANS) (URANS) simulation of the flow within a periodic domain of the axial stage has been performed at three different flow rate coefficients (φ = 0.38, 0.32, 0.27) using ReNormalization Group k-ε turbulence modelling. A typical tip clearance of 2.3 per cent of the blade span has been modelled on a reduced domain comprising a three-vaned stator and a two-bladed rotor with circumferential periodicity. A non-conformal grid with hybrid meshing, locally refined O-meshes on both blades and vanes walls with (100 × 25 × 80) elements, a 15-node meshed tip gap and circumferential interfaces for sliding mesh computations were also implemented. The unsteady motion of the rotor has been covered with 60 time steps per blade event. The simulations were validated with experimental measurements of the static pressure in the shroud of the blade tip region.

Findings

It has been observed that both TLF and intensities of the tip leakage vortex (TLV) are significantly influenced by upstream stator wakes, especially at nominal and partial load conditions. In particular, the leakage flow, which represents 12.4 per cent and 11.3 per cent of the working flow rate, respectively, has shown a clear periodic fluctuation clocked with the vane passing period in the relative domain. The periodic fluctuation of the TLF is in the range of 2.8-3.4 per cent of the mean value. In addition, the trajectory of the tip vortex is also notably perturbed, with root-mean squared fluctuations reaching up to 18 per cent and 6 per cent in the regions of maximum interaction at 50 per cent and 25 per cent of the blade chord for nominal and partial load conditions, respectively. On the contrary, the massive flow separation observed in the tip region of the blades for near-stall conditions prevents the formation of TLV structures and neglects any further interaction with the upstream vanes.

Research limitations/implications

Despite the increasing use of large eddy simulation modelling in turbomachinery environments, which requires extremely high computational costs, URANS modelling is still revealed as a useful technique to describe highly complex viscous mechanisms in 3D swirl flows, such as unsteady tip flow structures, with reasonable accuracy.

Originality/value

The paper presents a validated numerical model that simulates the unsteady response of the TLF to upstream perturbations in an axial fan stage. It also provides levels of instabilities in the TLV derived from the deterministic non-uniformities associated to the vane wakes.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 18 October 2018

Dong Liang, Wenjie Wang and Peter J. Thomas

Numerical and experimental results for different oncoming base-flow conditions indicate that nonuniform trailing edge blowing (NTEB) can expand the performance range of…

118

Abstract

Purpose

Numerical and experimental results for different oncoming base-flow conditions indicate that nonuniform trailing edge blowing (NTEB) can expand the performance range of compressors and reduce the thrust on the rotor, while the efficiency of the compressor can be improved by more than 2 per cent.

Design/methodology/approach

Relevant aerodynamic parameters, such as total pressure, ratio of efficiency and axial thrust, are calculated and analyzed under conditions with and without NTEB. Measurements are performed downstream of two adjacent stator blades, at seven equidistantly spaced reference locations. The experimental measurement of the interstage flow field used a dynamic four-hole probe with phase lock technique.

Findings

An axial low-speed single-stage compressor was established with flow field measurement system and nonuniform blowing system. NTEB was studied by means of numerical simulations and experiments, and it is found that the efficiency of the tested compressor can be improved by more than 2 per cent.

Originality/value

Unlike most of the previous research studies which mainly focused on the rotor/stator interaction and trailing edge uniform blowing, the research results summarized in the current paper on the stator/rotor interaction used inlet guide vanes for steady and unsteady calculations. An active control of the interstage flow field in a low-speed compressor was used to widen the working range and improve the performance of the compressor.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 6 January 2012

Sung In Kim, Hamidur Rahman and Ibrahim Hassan

One of the most critical gas turbine engine components, the rotor blade tip and casing, is exposed to high thermal load. It becomes a significant design challenge to protect the…

Abstract

Purpose

One of the most critical gas turbine engine components, the rotor blade tip and casing, is exposed to high thermal load. It becomes a significant design challenge to protect the turbine materials from this severe situation. The purpose of this paper is to study numerically the effect of turbine inlet temperature on the tip leakage flow structure and heat transfer.

Design/methodology/approach

In this paper, the effect of turbine inlet temperature on the tip leakage flow structure and heat transfer has been studied numerically. Uniform low (LTIT: 444 K) and high (HTIT: 800 K) turbine inlet temperature, as well as non‐uniform inlet temperature have been considered.

Findings

The results showed the higher turbine inlet temperature yields the higher velocity and temperature variations in the leakage flow aerodynamics and heat transfer. For a given turbine geometry and on‐design operating conditions, the turbine power output can be increased by 1.33 times, when the turbine inlet temperature increases 1.80 times. Whereas the averaged heat fluxes on the casing and the blade tip become 2.71 and 2.82 times larger, respectively. Therefore, about 2.8 times larger cooling capacity is required to keep the same turbine material temperature. Furthermore, the maximum heat flux on the blade tip of high turbine inlet temperature case reaches up to 3.348 times larger than that of LTIT case. The effect of the interaction of stator and rotor on heat transfer features is also explored using unsteady simulations. The non‐uniform turbine inlet temperature enhances the heat flux fluctuation on the blade tip and casing.

Originality/value

The increase of turbine inlet temperature is usually proposed to achieve the higher turbine efficiency and the higher turbine power output. However, it has not been reported how much the heat transfer into the blade tip and casing increases with the increased turbine inlet temperature. This paper investigates the heat transfer distributions on the rotor blade tip and casing, associated with the tip leakage flow under high and low turbine inlet temperatures, as well as non‐uniform temperature distribution.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 22 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 February 1999

M.S. Rajagopal, K.N. Seetharamu and P.A. Aswatha Narayana

Accurate prediction of temperature distribution in an electrical machine at the design stage is becoming increasingly important. It is essential to know the locations and…

Abstract

Accurate prediction of temperature distribution in an electrical machine at the design stage is becoming increasingly important. It is essential to know the locations and magnitudes of hot spot temperatures for optimum design of electrical machines. A methodology based on axi‐symmetric finite element formulation has been developed to solve the conduction‐convection problem in radial cooled machines using a new eight noded solid‐fluid coupled element. The axi‐symmetric model adopted is formulated purely from dimensional data, property data and published convective correlations. Steady state temperatures have been determined for 102 kW radial cooled motor at 100 percent and 75 percent loads and are validated with experimental results obtained from heat run tests. Parametric studies have been carried out to study the effect of critical parameters on temperature distribution and for optimising the design.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 9 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 March 2018

Xianbei Huang, Yaojun Li, Zhuqing Liu and Wei Yang

The purpose of this paper is to obtain a better understanding of the rotorstator interaction in the vaneless region of a centrifugal pump.

Abstract

Purpose

The purpose of this paper is to obtain a better understanding of the rotorstator interaction in the vaneless region of a centrifugal pump.

Design/methodology/approach

A third-order sub-grid scale (SGS) model containing the rotation rate tensor named the dynamic cubic non-linear model (DCNM) is used for simulating the flow field in a centrifugal pump with a vaned diffuser. The pressure coefficient and velocity distributions are compared with the experimental data. Focusing on the vaneless region, the pressure pulsation, Reynolds stress pulsation and Reynolds stress transport equation are analyzed.

Findings

The comparison of the calculation results with the experimental data indicates that the DCNM can accurately capture the distributions of pressure and velocity in the vaneless region. Based on the instantaneous pressure signals, the pressure pulsation is analyzed to show that in the vaneless region, the dominant frequency near the impeller is twice the blade passing frequency, whereas it is equal to the blade passing frequency near the diffuser. Further exploration of the Reynolds stress pulsation shows the correlation between the two variables. Additionally, the extreme low frequency of Reynolds stress near the diffuser is found to be related to the rotation instability. To explore the turbulence characteristics in the vaneless region, the Reynolds stress transportation equation is studied. In the vaneless region, the rotation term of the Reynolds stress transport equation is negligible compared to the production term, although the rotation instability is obvious near the diffuser. The production of the Reynolds stress plays the role of redistributing the energy from the uu component to the vv component, except for the region near the impeller outlet.

Originality/value

The third-order SGS model DCNM has proved to be promising in simulating the rotorstator interaction. The analysis of the rotation instability and the Reynolds stress transport equation shed light on the further understanding of the rotorstator interaction.

Details

Engineering Computations, vol. 35 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 20 June 2019

Ye Xia, Yadong Xie, Danwang Li and Wenjie Wang

This paper aims to predict the effect of the hub cavity leakage on the overall performance with numerical simulations in the fan/booster of a high bypass ratio turbofan engine.

Abstract

Purpose

This paper aims to predict the effect of the hub cavity leakage on the overall performance with numerical simulations in the fan/booster of a high bypass ratio turbofan engine.

Design/methodology/approach

Simulations are conducted for leakage at the fan, the outlet of guide vane and the three-stage booster, as well as hub leakage (contain cavities and sealing). The results obtained are compared to the corresponding simulations without hub leakage.

Findings

The rotor/stator interaction locations are evaluated to discover a better location. The results show that the seal tooth structure produces secondary flow and turbulence in the root of blade suction surface, which increases the aerodynamic loss. The sealing clearance should be controlled to shrink the turbulent region and decrease the leakage.

Practical implications

This work can provide a theoretical guidance and technical support for the compressor design, which avoid many repeated manufactures and reduce waste of resources.

Originality/value

This work improves the understanding of the impact mechanism of hub cavity leakage on the performance when the clearance size of seal is variable.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 8
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 3 November 2021

Jerome de Laborderie, Cedric Babin and Fabrizio Fontaneto

The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime.

Abstract

Purpose

The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime.

Design/methodology/approach

The studied configuration corresponds to the H25 compressor operated in a closed-loop test rig at the von Karman Institute. Several operating points are simulated with LBM for two grids of successive refinements. A detailed analysis is performed on the time-averaged flow predicted by LBM, using a comparison with experimental and existing RANS data.

Findings

The finest grid is found to correctly predict the mean flow across the machine, as well as the influence of the rotor tip gap size. Going beyond time-averaged data, some flow analysis is performed to show the relevance of such a high-fidelity method applied to a compressor configuration. In particular, vortical structures and their evolution with the operating points are clearly highlighted. Spectral analyses finally hint at a proper prediction of tonal and broadband contents by LBM.

Originality/value

The application of LBM to high-speed turbomachinery flows is very recent. This paper validates one of the first LBM simulations of a high-subsonic high-pressure compressor stage.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of 339