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Article
Publication date: 3 April 2019

Peng Cai, Zhongfan Luo, Xuhua Duan and Xinshao Qin

The purpose of this paper is to investigate the effect of reciprocating and unidirectional sliding motions on friction and wear of phenolic resin-based composite.

Abstract

Purpose

The purpose of this paper is to investigate the effect of reciprocating and unidirectional sliding motions on friction and wear of phenolic resin-based composite.

Design/methodology/approach

The phenolic resin-based composite was fabricated by hot press molding, and then the tribological properties were tested on a CSM tribometer with two types of friction motion modes – reciprocating friction and unidirectional friction.

Findings

The results showed that the composite exhibited low friction coefficient in unidirectional test. However, the wear factor recorded under unidirectional sliding condition was 12-16 times higher than the reciprocating friction results. The SEM and optical microscopy test results showed that changing the relative motion mode resulted in different topography of transfer film, which is responsible for the different friction and wear characteristics of the composite under reciprocating and unidirectional friction conditions.

Originality/value

Effect of different friction modes, reciprocating friction and unidirectional friction, on friction characteristics of the composite is sought. Different topography of transfer film formed under reciprocating and unidirectional friction conditions contributed to the different friction characteristics.

Details

Industrial Lubrication and Tribology, vol. 71 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 September 2016

Ertugrul Durak and Hakan Ali Yurtseven

This paper aims to design and manufacture a wear-test rig performing reciprocating movement that is more relevant to the elevator brake system. Also, a sample test result that was…

Abstract

Purpose

This paper aims to design and manufacture a wear-test rig performing reciprocating movement that is more relevant to the elevator brake system. Also, a sample test result that was conducted in this experimental set-up is presented to evaluate the tribological properties of the brake linings of the elevator system that are activated in emergencies.

Design/methodology/approach

The brake linings are some of the most important security elements in elevators. The friction and wear properties of these brake linings have great importance for both safety and comfort. Elevator brake linings are often used in conjunction with guided rails under dry and boundary lubrication conditions. Therefore, friction coefficient and wear types occurring in the brake linings may be different. The tribological properties of the brake lining material in the literature are generally identified using a pin-on-disc wear-tester. The pin is contacted by rotating a disc in this wear-test rig. However, as the brake linings and guide rails do not have a reciprocating movement (linear translational motion) on each other, this wear-test rig is not suitable for brake linings and guide rails in the elevator system.

Findings

A sample test result that was conducted in this experimental set-up is presented to evaluate the tribological properties of the brake linings of the elevator system that are activated in emergencies. In these experiments, three different brake lining materials that are widely used in the elevator car guide rails in Turkey were tested under different speeds and loads.

Originality/value

The paper provides information about how to evaluate the tribological properties of the brake linings of the elevator system that are activated in emergencies. Also, it offers practical help for the manufacturer and researcher in the elevator sector.

Details

Industrial Lubrication and Tribology, vol. 68 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 September 2015

Lin Ba, Zhenpeng He, Lingyan Guo, Young Chiang, Guichang Zhang and Xing Lu

The purpose of this paper is to improve the environment and save energy, friction reduction, lower oil consumption and emissions demand that are the chief objectives of the…

Abstract

Purpose

The purpose of this paper is to improve the environment and save energy, friction reduction, lower oil consumption and emissions demand that are the chief objectives of the automotive industry. The piston system is the largest frictional loss source, which accounts for about 40 per cent of the total frictional loss in engine. In this paper, the reciprocating tribometer, which is updated, was used to evaluate the friction and wear performances.

Design/methodology/approach

An alternate method is introduced to investigate the effect of reciprocating speed, normal load, oil pump speed and ring sample and oil temperature on friction coefficient with the ring/liner of a typical inline diesel engine. The orthogonal experiment is designed to identify the factors that dominate wear behavior. To understand the correlations between friction coefficients and wear well, different friction coefficient results were compared and explained by oil film build-up and asperity contact theory, such as the friction coefficient over a long period and averaged the friction coefficient over one revolution.

Findings

The friction coefficient changes little but fluctuates with a small amplitude in the stable stage. The sudden change of frequency, load and stroke will lead to the oil film rupture. The identification for the factors that dominates the wear loss is ranged as F (ring sample) > , E (oil sample) > , B (stroke) > , D (temperature) > , A (load) > , G (liner) > and C (frequency).

Originality/value

This paper develops and verifies a methodology capable of mimicking the real engine behavior at boundary and mixed lubrication regimes which can minimize frictional losses, wear, reduce much work for the experiment and reduce the cost. The originality of the work is well qualified, as very few papers on a similar analysis have been published, such as: The friction coefficient values fluctuating in the whole stage may be caused by the vibration of the system; suddenly, boundary alternation may help the oil film to form the lubrication; and weight loss mainly comes from the contribution of the friction coefficient value fluctuation. The paper also found that the statistics can gain more information from less experiment time based on a design of experiment.

Details

Industrial Lubrication and Tribology, vol. 67 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Open Access
Article
Publication date: 8 May 2018

Thomas Wopelka, Ulrike Cihak-Bayr, Claudia Lenauer, Ferenc Ditrói, Sándor Takács, Johannes Sequard-Base and Martin Jech

This paper aims to investigate the wear behaviour of different materials for cylinder liners and piston rings in a linear reciprocating tribometer with special focus on the wear…

13049

Abstract

Purpose

This paper aims to investigate the wear behaviour of different materials for cylinder liners and piston rings in a linear reciprocating tribometer with special focus on the wear of the cylinder liner in the boundary lubrication regime.

Design/methodology/approach

Conventional nitrided steel, as well as diamond-like carbon and chromium nitride-coated piston rings, were tested against cast iron, AlSi and Fe-coated AlSi cylinder liners. The experiments were carried out with samples produced from original engine parts to have the original surface topography available. Radioactive tracer isotopes were used to measure cylinder liner wear continuously, enabling separation of running-in and steady-state wear.

Findings

A ranking of the material pairings with respect to wear behaviour of the cylinder liner was found. Post-test inspection of the cylinder samples by scanning electron microscopy (SEM) revealed differences in the wear mechanisms for the different material combinations. The results show that the running-in and steady-state wear of the liners can be reduced by choosing the appropriate material for the piston ring.

Originality/value

The use of original engine parts in a closely controlled tribometer environment under realistic loading conditions, in conjunction with continuous and highly sensitive wear measurement methods and a detailed SEM analysis of the wear mechanisms, forms an intermediate step between engine testing and laboratory environment testing.

Details

Industrial Lubrication and Tribology, vol. 70 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 August 2020

Marlene Bartolomé Sáez, Antolin E. Hernández Battez, Jorge Espina Casado, José L. Viesca Rodríguez, Alfonso Fernández-González and Rubén González Rodriguez

The purpose of this paper is to study the antifriction, antiwear and tribolayer formation properties of the trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl) phosphinate…

Abstract

Purpose

The purpose of this paper is to study the antifriction, antiwear and tribolayer formation properties of the trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl) phosphinate ionic liquid (IL) as additive at 1 wt.% in two base oils and their mixtures, comparing the results with those of a commercial oil.

Design/methodology/approach

The mixture of the base oils used in the formulation of the commercial oil SAE 0W20 plus the IL was tested under rolling/sliding and reciprocating conditions to determine the so-called Stribeck curve, the tribolayer formation and the antifriction and antiwear behaviors.

Findings

The use of this IL as additive in these oils does not change their viscosity; improves the antifriction and antiwear properties of the base oils, making equal or outperforming these properties of the SAE 0W20; and the thickness and formation rate of the tribolayer resulting from the IL-surface interaction is highly dependent on the type of base oil and influence on the friction and wear results.

Originality/value

The use of this IL allows to replace partial or totally commercial antifriction and antiwear additives.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0179/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2001

Etsuo Marui and Hiroki Endo

In this study, we examined the improvements in friction and wear properties between steels for aircraft parts, resulting from the surface modifications with electroless plating…

Abstract

In this study, we examined the improvements in friction and wear properties between steels for aircraft parts, resulting from the surface modifications with electroless plating film and amorphous carbon coating or diamond‐like carbon (DLC) coating. Friction and wear properties are measured using a pin‐on‐flat wear‐testing machine with reciprocating sliding. From measurements of the coefficient of friction and wear amount, observations during sliding motion and visual inspection of wear traces, the following was clarified. A remarkable improvement of friction and wear properties is realized by DLC coating. Electroless plating increased the hardness of the plated surface considerably. However, it does not contribute to improved friction and wear properties.

Details

Industrial Lubrication and Tribology, vol. 53 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 September 2013

Mukesh A. Bulsara, Dhananjay V. Bhatt and Kishore N. Mistry

The purpose of this paper is to present a measurement technique wherein the film thickness is measured in unfired condition for entire stroke length but without impairing the…

Abstract

Purpose

The purpose of this paper is to present a measurement technique wherein the film thickness is measured in unfired condition for entire stroke length but without impairing the original condition of piston ring, liner and lubricant, i.e. non-invasively. Film thickness is measured at different speeds up to 500 rpm. The measurements are initially carried out at near zero speed followed by speeds mentioned above. Measurement highlights the combined effect of variation of bore diameter and ring face profile on the film thickness.

Design/methodology/approach

The film thickness is measured with the help of a set of strain gauges. Four strain gauges are mounted on a sufficiently elastic steel strip which is mounted in a simply supported condition. This assembly of strain gauge is mounted on small rectangular bracket. A cutout is made in the piston to accommodate the bracket. A pin bearing a slot of size sufficient enough to accommodate the piston ring on one side is fixed between the piston ring and the strain gauge assembly. This ensures the transfer of the movement of the piston ring on to the strain gauge. The deflection of the strain gauge is pre-calibrated against a sufficiently accurate dial gauge. Hence any radial movement of the piston ring is sensed by the strain gauge assembly. A data logger unit is connected to the strain gauge output to log the data at every crank angle. A rotary encoder is connected to the crank shaft, to have the correlation of the strain gauge output with the crank angle.

Findings

The technique is capable of measuring oil film thickness for entire stroke at low speeds in unfired engines. The effect of variation in bore diameter on the oil film thickness is significant and hence such measurement can enlighten the path for research to reduce friction. The experimental results of the oil film thickness are in good agreement with predicted values, particularly in the forward stroke (BDC to TDC).

Research limitations/implications

The methodology is not suitable for fired engines as on date but can be taken up as a future work with necessary modifications. It does not take into consideration the effect of elasto-hydrodynamic lubrication.

Practical implications

It can be used to measure OFT between piston ring and liner in unfired engines and reciprocating compressors also.

Social implications

It can help to indentify the areas of research so that the friction between piston ring and liner can be reduced thus increasing efficiency of the engine and reducing fuel consumption and emissions.

Originality/value

The work presented is a part of PhD work under progress at S V National Institute of Technology, Surat, India. The setup is in the college premises and the experiments are conducted on the same.

Details

Industrial Lubrication and Tribology, vol. 65 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 April 2023

Yukun Wei, Leyang Dai, YanFei Fang, Chen Xing Sheng and Xiang Rao

The purpose of this paper is to enhance the characteristics of TiO2 nanoparticles (NPs). Because these NPs stick together easily and are difficult to distribute evenly, they…

Abstract

Purpose

The purpose of this paper is to enhance the characteristics of TiO2 nanoparticles (NPs). Because these NPs stick together easily and are difficult to distribute evenly, they cannot be used extensively in lubricating oils. Altering TiO2 was recommended as an alternate way for making NPs simpler to disperse.

Design/methodology/approach

Through dielectric barrier discharge plasma (DBDP)-assisted ball mill diagnostics and modeling of molecular dynamics, TiO2@PEG-400 NPs were produced using the DBDP-assisted ball mill. The NPs’ microstructure was examined using FESEM, TEM, XRD, FT-IR and TG-DSC. Using the CFT-1 reciprocating friction tester, the tribological properties of TiO2@PEG-400 NPs as base oil additives were studied. EDS and XPS were used to examine the surface wear of the friction pair.

Findings

Tribological properties of the modified NPs are vastly superior to those of the original NPs, and the lipophilicity value of TiO2 NPs was improved by 200%. It was determined through tribological testing that TiO2@PEG-400’s exceptional performance might be attributable to a chemical reaction film made up of TiO2, Fe2O3, iron oxide and other organic chemicals.

Originality/value

This work describes an approach for preventing the aggregation of TiO2 NPs by coating their surface with PEG-400. In addition, the prepared NPs can enhance the tribological performance of lubricating oil. This low-cost, high-performance lubricant additive has tremendous promise for usage in marine engines to minimize operating costs while preserving navigational safety.

Details

Industrial Lubrication and Tribology, vol. 75 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 26 September 2023

Jiabao Pan, Rui Li and Ao Wang

The adverse effects of temperature on the lubricating properties of nano magnetorheological grease are reduced by applying of a magnetic field.

Abstract

Purpose

The adverse effects of temperature on the lubricating properties of nano magnetorheological grease are reduced by applying of a magnetic field.

Design/methodology/approach

Nano magnetorheological grease was prepared via a thermal water bath with stirring. The lubricating properties of the grease were investigated at different temperatures. Then the lubricity of the prepared nano magnetorheological grease was investigated under the effect of thermomagnetic coupling.

Findings

As the temperature rises, the coefficient of friction of grease lubrication gradually increases, surface wear gradually increases and lubrication performance gradually decreases. Compared with grease, magnetorheological grease has a decreased coefficient of friction and enhanced lubrication effect under the action of a magnetic field at different temperatures.

Originality/value

A lubrication method using a magnetic field to reduce the effect of temperature is established, thereby providing new ideas for lubrication design under a wide range of temperature conditions.

Details

Industrial Lubrication and Tribology, vol. 75 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 July 2022

Xin Kuang, Bifeng Yin, Jian Wang, Hekun Jia and Bo Xu

The purpose of this paper is to evaluate the dispersion stability and the wear properties of lubricating oil blends added with modified nanometer cerium oxide (CeO2) at high…

Abstract

Purpose

The purpose of this paper is to evaluate the dispersion stability and the wear properties of lubricating oil blends added with modified nanometer cerium oxide (CeO2) at high temperature.

Design/methodology/approach

In this paper, CeO2 was self-made and it was chemically modified. The dispersion stability of CeO2 in lubricating oil was studied. And the wear test of lubricating oil blends added with modified CeO2 was carried out at high temperature.

Findings

The results showed that CeO2 was successfully modified by oleic acid and stearic acid. The dispersion stability of modified CeO2 in lubricating oil was improved. Adding modified nano-CeO2 with the concentration less than 50 ppm into the lubricating oil can improve the wear properties of friction pairs in different extent. With the increase of the amount of CeO2, the wear properties increased first and then decreased. The lubricating oil blend added with 25 ppm CeO2 has the best wear properties.

Originality/value

The raw material CeO2 in this paper is self-made and its shape and size are well controlled. Research on the addition of nano-CeO2 to the engine low viscosity finished lubricants is lacking. It is of great significance to study the dispersion stability and tribological properties of nano-lubricants under the new background of low viscosity of lubricating oil and close to the real engine working conditions. It has certain significance to promote the development of nano-lubricants for engines.

Details

Industrial Lubrication and Tribology, vol. 74 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 5000