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Article
Publication date: 22 June 2010

C. Subramanian and S. Senthilvelan

The purpose of this paper is to understand the influence of reinforced fiber length over material‐plastic energy of deformation, clogging, crystallinity, and correlates with the…

1225

Abstract

Purpose

The purpose of this paper is to understand the influence of reinforced fiber length over material‐plastic energy of deformation, clogging, crystallinity, and correlates with the friction and wear behavior of polypropylene (PP) composites under multi‐pass abrasive condition. Also to identify wear mechanisms of glass fiber reinforced PP materials under various abrasive grit sizes and normal loads.

Design/methodology/approach

Multi‐pass abrasive wear tests were performed for unreinforced, short, and long glass fiber reinforced PP (LFPP) on a pin on disc machine under three different normal loads and two different abrasive grit sizes for a constant sliding velocity. Measured wear volume was correlated with the plastic energy of deformation by carrying out a constant load indentation test using servo hydraulic fatigue test system. Clogging behavior of test materials was examined with the aid of online wear measurement and wear morphology. Test materials crystallinity was estimated with the aid of X‐ray diffraction investigation and correlated with abrasive wear performance.

Findings

Fiber reinforcement in a PP material is found to improve the plastic deformation energy and crystallinity which results in improved abrasive resistance of the material. Increase in reinforced fiber length is found to improve the material cohesive energy and hence the wear resistance. Reinforcement is found to alter the material clogging behavior under multi‐pass condition. Fiber reinforcement is found to reduce the material coefficient of friction, and increase in reinforced fiber length further reduces the frictional coefficient.

Research limitations/implications

Friction wear tests using pin on disc equipment is carried out in the present investigation. However, in practice, part geometry may not be always equivalent to simple pin on disc configuration.

Practical implications

The paper's investigation results could help to improve the utilization of LFPP material in many structural applications.

Originality/value

Influence of reinforced fiber length over multi‐pass abrasive wear performance of thermoplastic material, and online wear measurement to substantiate clogging behavior is unique in the present multi‐pass abrasive investigation.

Details

Industrial Lubrication and Tribology, vol. 62 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 October 2018

Kang Yang, Hongru Ma, Xiyao Liu and Yangming Zhang

This paper aims to study the micro-structure evolution of friction layers to optimize the friction and wear behaviors of TiAl-based material. It further enlarges the scope of…

Abstract

Purpose

This paper aims to study the micro-structure evolution of friction layers to optimize the friction and wear behaviors of TiAl-based material. It further enlarges the scope of using TiAl alloys and increase in the service life of TiAl alloy-made mechanical components, especially under some extreme conditions.

Design/methodology/approach

To study the structure evolution of friction layers, the HT-1000 tribometer is used to study the friction and wear properties of as-prepared samples. With the assistance of field emission scanning electron microscopy and an electron probe micro-analyzer, the stratified structures in cross-sections and a surface morphology of the wear scars are well characterized. A ST400 surface profiler helps in better understanding of the three-dimensional texture profiles of wear scars. X-ray diffractometer (XRD) is also used to analyze phases in the as-prepared samples.

Findings

An analysis method on the micro-structure evolution can provide better views to understand the influence of friction layers on the tribological behavior, at different wear stages. It finds that the micro-structure evolution of friction layers has an immediate effect on the friction coefficients and wear rates of TiAl-based material. It also proves to be a useful tool for evaluating the behaviors in friction and wear of TiAl-based material.

Originality/value

The findings of this paper provide better assistance to explore the effect of friction layers on the friction and wear behaviors of TiAl-based materials. The results help in deep understanding of the micro-structure evolution of friction layers. It also increases the service life of TiAl-based mechanical components.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 April 2020

Yafeng Zhang, Shaohua Zhang, Gang Zhou, Jiang Zhang, Tao Qing and Ningning Zhou

Random point-contact between the space bearing retainer and the rolling elements may cause wear of the space bearing retainer. The paper aims to clarify the friction and wear

Abstract

Purpose

Random point-contact between the space bearing retainer and the rolling elements may cause wear of the space bearing retainer. The paper aims to clarify the friction and wear behaviors of polyimide bearing retainer under point-contact condition.

Design/methodology/approach

Space bearing retainers were cut into flat specimens and the tribological behaviors of the specimens were studied under point-contact condition using a friction and wear testing machine. Different sliding velocities and normal loads were used to simulate the running state of space bearing retainer. The wear behaviors of the space bearing retainer were analyzed by SEM and white light interferometer.

Findings

The friction coefficient of the polyimide composites decreased with increase in sliding velocity from 1  to 5 mm/s. Moreover, with increase in sliding velocity and normal load, the wear rate of the polyimide composites decreased and increased, respectively. Moreover, the wear behaviors of the polyimide composites were mainly determined by the combined actions of ploughing friction and adhesive friction. The lubricating properties of transfer film and wear debris were limited under point-contact condition.

Practical implications

The paper includes implications for the understanding of the wear mechanism of the polyimide composites space bearing retainer under point-contact condition and then to optimize space bearing retainer materials further.

Originality/value

Under point-contact condition, wear debris can hardly participate in the friction process because of limited contact area. Consequently, the wear debris has limited impact on the wear process to decrease the friction and wear.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0017/

Details

Industrial Lubrication and Tribology, vol. 72 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 April 2023

Markus Polzer, Marcel Bartz, Benedict Rothammer, Edgar Schulz and Sandro Wartzack

The curved and tribologically highly stressed surfaces of bearing components pose a major challenge for steel alloys or tribological resistant coatings like tetrahedral amorphous…

Abstract

Purpose

The curved and tribologically highly stressed surfaces of bearing components pose a major challenge for steel alloys or tribological resistant coatings like tetrahedral amorphous carbon (ta-C) coatings which in particular have an increased risk of delamination due to the significantly increased residual stresses. A possibility to prevent coating failure is the use of dopants while maintaining or even increasing tribological properties. This study aims to compare the tribological behavior of several doped diamond-like-carbon coatings with an undoped ta-C coating under varying slip conditions and Hertzian pressure up to 1800 MPa.

Design/methodology/approach

For this purpose, the tribological behavior was studied using of a ball-on-disc tribometer and a two-disc test rig under mixed/boundary conditions. The tests were conducted with coated specimens against uncoated 100Cr6 steel. Additionally, the influence of lubrication additives was studied due to the use of two fully formulated PAO-based oils, one without and one with molybdenum containing additives. The friction was measured in situ, and the wear was analyzed trough laser scanning microscopy and tactile measurement.

Findings

It was shown that the use of doped ta-C coatings exhibited a tendency for a more favorable tribological behavior compared to undoped ta-C coatings, with no general dependence on the lubricants used. The use of the most suitable coatings reduced the wear of the steel counter-body considerably.

Originality/value

To the best of the authors’ knowledge, this is the first approach of testing the tribological behavior of these doped ta-C coatings, developed for friction efficiency, in dependency on lubrication additives under the given load collective. The approach is relevant to determine whether the friction reduction and the wear inhibition of these coatings are suitable for higher contact pressures and load cycles.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0336/

Details

Industrial Lubrication and Tribology, vol. 75 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 November 2006

Ilyas Uygur

To provide information about technical data; wear behaviour of worn rotor parts in mining industry and for the other application of ferrous alloys.

1125

Abstract

Purpose

To provide information about technical data; wear behaviour of worn rotor parts in mining industry and for the other application of ferrous alloys.

Design/methodology/approach

Wear behaviour of the various filler wires were tested (tensile, hardness, and wear) and compared with each other in the light of microstructure, chemical, and mechanical properties.

Findings

The results showed that the wear rates were significantly increased with the increasing load, welding current, wear distance and poor mechanical properties. A larger amount of C, Cr, and Mn specimen showed the best wear resistance since it contained a number of hard MC‐type carbides and coarse grains. Furthermore, for all materials the weight loss increases linearly with the increasing of welding arc current, load and wear distance.

Research limitations/implications

It would be interesting to search about the toughness values and fatigue behaviour of these materials. It could be the good idea for future work could be concentrated fracture surface analysis of these materials.

Practical implications

For these materials choosing the right chemical composition of the filler material, certain arc current and ideal microstructure is crutial for the wear response.

Originality/value

The main value of this paper is to contribute and fulfil the mechanical properties of welding wires that is being studied so far in the literature such as the effects of chemical composition, applied road range, and arc current on the tensile, hardness and wear behaviours of the welding wires.

Details

Industrial Lubrication and Tribology, vol. 58 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 August 2014

S. Liza, A.S.M.A. Haseeb and H.H. Masjuki

The purpose of this paper was to gain a better understanding of wear behaviour of polymethylmethacrylate (PMMA) in contact with 316L stainless steel under different conditions…

Abstract

Purpose

The purpose of this paper was to gain a better understanding of wear behaviour of polymethylmethacrylate (PMMA) in contact with 316L stainless steel under different conditions (dry condition, distilled water and Ringer's solution). PMMA is commonly used in low-stress sliding application against metal. The effects of applied load and frequency on the wear rate of PMMA against 316L stainless steel were examined.

Design/Methodology/Approach

Tests were conducted under dry condition, in distilled water and in Ringer’s solution by using reciprocating wear machine. Worn surface morphology and composition was evaluated by scanning electron microscopy.

Findings

PMMA wear rate increases with the increase in applied load, naturally. An increase in sliding frequency increases the wear rate under dry condition, but it decreases the wear rate in water and in Ringer’s solution.

Originality value

The objective of the present work was to gain a better understanding of the wear behaviour of PMMA in contact with 316L stainless steel under different conditions (dry condition, distilled water and Ringer's solution). The effects of applied normal load and frequency on the wear rate of PMMA against 316L stainless steel at various conditions were examined experimentally. This information may have future implications for the design of materials which have a contact with physiological fluid in orthopeadic implants.

Details

Industrial Lubrication and Tribology, vol. 66 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 May 2021

Sakthi Sadhasivam RM, Ramanathan K., Bhuvaneswari B.V. and Raja R.

The most promising replacements for the industrial applications are particle reinforced metal matrix composites because of their good and combined mechanical properties…

Abstract

Purpose

The most promising replacements for the industrial applications are particle reinforced metal matrix composites because of their good and combined mechanical properties. Currently, the need of matrix materials for industrial applications is widely satisfied by aluminium alloys. The purpose of this paper is to evaluate the tribological behaviour of the zinc oxide (ZnO) particles reinforced AA6061 composites prepared by stir casting route.

Design/methodology/approach

In this study, AA6061 aluminium alloy matrix reinforced with varying weight percentages (3%, 4.5% and 6%) of ZnO particles, including monolithic AA6061 alloy samples, is cast by the most economical fabrication method, called stir casting. The prepared sample was subjected to X-ray photoelectron spectroscopy (XPS) analysis, experimental density measurement by Archimedian principle and theoretical density by rule of mixture and hardness test to investigate mechanical property. The dry sliding wear behaviour of the composites was investigated using pin-on-disc tribometer with various applied loads of 15 and 20 N, with constant sliding velocity and distance. The wear rate, coefficient of friction (COF) and worn surfaces of the composite specimens and their effects were also investigated in this work.

Findings

XPS results confirm the homogeneous distribution of ZnO microparticles in the Al matrix. The Vickers hardness result reveals that higher ZnO reinforced (6%) sample have 34.4% higher values of HV than the monolithic aluminium sample. The sliding wear tests similarly show that increasing the weight percentage of ZnO particles leads to a reduced wear rate and COF of 30.01% and 26.32% lower than unreinforced alloy for 15 N and 36.35% and 25% for 20 N applied load. From the worn surface morphological studies, it was evidently noticed that ZnO particles dispersed throughout the matrix and it had strong bonding between the reinforcement and the matrix, which significantly reduced the plastic deformation of the surfaces.

Originality/value

The uniqueness of this work is to use the reinforcement of ZnO particles with AA6061 matrix and preparing by stir casting route and to study and analyse the physical, hardness and tribological behaviour of the composite materials.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Book part
Publication date: 30 May 2022

Marcia Rossi and Andria Moore

Prior to the mandate young adults wore masks 42.7% (n = 565) of the time and elderly adults wore masks 81.4% (n = 129) of the time. Also, 56.7% (n = 979) of females and 48.2% (n

Abstract

Findings

Prior to the mandate young adults wore masks 42.7% (n = 565) of the time and elderly adults wore masks 81.4% (n = 129) of the time. Also, 56.7% (n = 979) of females and 48.2% (n = 678) of males wore masks. Whereas almost all the observed participants (95.9%, n = 73) who appeared of Asian descent wore masks, individuals perceived as White were far less likely to wear masks with only 47.2% (n = 1,089) wearing masks, and 62.6% (n = 401) of perceived Black individuals wearing masks. After the mask mandate was issued 91.7% (n = 109) of those observed were wearing masks. Mask wearing declined shortly after the CDC guidelines changed to indicate that fully vaccinated people did not need to wear masks indoors.

Practical Implications

Understanding demographic differences in mask wearing and responses to policy changes are important for public policy and public health.

Originality/Value of Paper

This chapter is one of a few that include observational data of actual mask wearing during the COVID-19 pandemic of 2020–2021.

Details

Systemic Inequality, Sustainability and COVID-19
Type: Book
ISBN: 978-1-80117-733-7

Keywords

Article
Publication date: 8 July 2019

Lei Dong, Xiaoyu Zhang, Kun Liu, Xiaojun Liu, Ruiming Shi, Junyuan Wang and Feng Liu

The purpose of this paper is to investigate the tribological properties of the WC/TiC-Co substrate under different loading conditions under three impact abrasive wear conditions.

Abstract

Purpose

The purpose of this paper is to investigate the tribological properties of the WC/TiC-Co substrate under different loading conditions under three impact abrasive wear conditions.

Design/methodology/approach

The three body collisional wear behavior of Co alloy with WC and TiC at three impact energy was studied from 1 to 3 J. Meanwhile, the microstructure, hardness, phase transformation and wear behavior of these specimens were investigated by scanning electron microscopy, Rockwell hardness (HRV), EDS and impact wear tester. The resulting wear rate was quantified by electronic balance measurements under different pressures.

Findings

The specific wear rate increases with the increase of the nonlinearity of the impact energy and the increase in the content of WC or TiC. The effect of TiC on wear rate is greater than that of WC, but the hardness is smaller. The wear characteristics of the samples are mainly characterized by three kinds of behavior, such as cutting wear, abrasive wear and strain fatigue wear. The WC-Co with fewer TiC samples suffered heavier abrasive wear than the more TiC samples under both low and high impact energy and underwent fewer strain fatigue wears under high impact energy.

Originality/value

The experimental results show that the wear resistance of the Co alloy is improved effectively and the excellent impact wear performance is achieved. The results can be used in cutting tools such as coal mine cutting machines or other fields.

Details

Industrial Lubrication and Tribology, vol. 71 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 June 2015

TS Kiran, M Prasannakumar, S Basavarajappa and BM Viswanatha

The purpose of the paper is to study the dry sliding wear behavior of as-cast and heat-treated zinc-aluminum (ZA-27) alloy, reinforced with silicon carbide and graphite particles…

Abstract

Purpose

The purpose of the paper is to study the dry sliding wear behavior of as-cast and heat-treated zinc-aluminum (ZA-27) alloy, reinforced with silicon carbide and graphite particles.

Design/methodology/approach

The alloy and composite samples were prepared with stir casting technique. Heat treatment was carried out for samples at a temperature of 370°C followed by quenching in water at room temperature. Subsequently, the heat-treated samples were aged at 180°C and quenched in water at room temperature. The wear tests were carried using pin-on-disc apparatus at room temperature at different applied loads, sliding speed and sliding distance.

Findings

The wear volume loss of as-cast samples was more compared with heat treated samples. Composites exhibited improved wear resistance than base alloy.

Originality/value

Hybrid metal matrix composites with heat treatment has exhibited superior wear behavior in dry sliding conditions.

Details

Industrial Lubrication and Tribology, vol. 67 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

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