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Article
Publication date: 26 March 2021

Shicheng Yan, Yahong Xue, Liming Wei and Zhanchao Wang

This paper aims to elucidate the effects of lubricant groove shape, vertical load, swing angle and grease injection cycle on the friction and wear performances of journal bearings…

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Abstract

Purpose

This paper aims to elucidate the effects of lubricant groove shape, vertical load, swing angle and grease injection cycle on the friction and wear performances of journal bearings under the grease lubrication condition.

Design/methodology/approach

Three different types of lubricant grooves, namely, numeral eight-shaped, axial straight line-shaped and circular blind hole-shaped, were designed and machined in the bearing bush of journal bearings. The tribological behaviors of these journal bearings were investigated on the self-developed reciprocating swing friction and wear tester. Experimental data including the friction coefficient, the friction temperature, the wear loss and wear time were analyzed in detail. The wear morphologies of friction pairs were observed by scanning electron microscope and confocal laser scanning microscope.

Findings

The load carrying capacity and service life of the journal bearing with circular blind hole-shaped lubricant grooves are not affected. However, the load carrying capacities of journal bearings with numeral eight-shaped and axial straight line-shaped lubricant grooves are declined. The coverage areas of lubricating grease in the bearing bush are associated with the swing angle. The smaller the swing angle is, the more limited the coverage areas of lubricating grease get. Among these journal bearings, the maintenance-free time of journal bearing with circular blind hole-shaped lubricant grooves is the longest because of its large grease storage capacity.

Originality/value

The journal bearing with circular blind hole-shaped lubricant grooves exhibits the excellent antifriction and wear-resistant properties, making it suitable for the application in the low-speed and heavy-load engineering conditions.

Details

Industrial Lubrication and Tribology, vol. 73 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 October 2022

Xianchen Yang, Xinmei Li and Songchen Wang

Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that…

Abstract

Purpose

Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that considered the influence of thermal-stress-wear interaction to achieve high accuracy under various current conditions, especially high current.

Design/methodology/approach

The proposed electrical contact wear model was established by combining oxidation theory and the modified Archard wear model. The wear subroutine was written in FORTRAN, and adaptive mesh technology was used to update the wear depth. The simulation results were compared with the experimental results and the typically used stress-wear model. The temperature of the contact surface, distribution of the wear depth and evolution of the wear rate were analyzed.

Findings

With the increase in the current flow, the linear relationship between the wear depth and time changed to the parabola. Electrical contact wear occurred in two stages, namely, acceleration and stability stages. In the acceleration stage, the wear rate increased continuously because of the influence of material hardness reduction and oxidation loss.

Originality/value

In previous wear simulation models, the influence of multiple physical fields in friction and wear has been typically ignored. In this study, the oxidation loss during electrical contact wear was considered, and the thermo-stress-wear complete coupling method was used to analyze the wear process.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 September 2012

Zhenyuang Zhong, Yongsheng Zhu and Youyung Zhang

The purpose of this paper is to study the effect of particles on the wear of cylinder liner in internal combustion (IC) engine under some typical weather conditions.

Abstract

Purpose

The purpose of this paper is to study the effect of particles on the wear of cylinder liner in internal combustion (IC) engine under some typical weather conditions.

Design/methodology/approach

Experiments were conducted under some typical dust weather which was simulated by the self‐built test‐bed with an actual diesel engine. Three‐dimensional surface morphology was applied to produce a comprehensive characterization of cylinder liner's wear. Ferrography and oil spectrum analysis were employed for further understanding of the abrasion of the cylinder liner caused by particles.

Findings

The presence of particles destroyed the lubricating condition of piston‐cylinder liner, speeded up the wear of liner, especially on the thrust side, and aggravated the local wear. Wear curves showed that greater wear volume occurred near bottom dead center on the thrust side under the dust condition. However, on the anti‐thrust side, wear volume of top dead center was greater than that of bottom dead center, similar to the wear pattern under the normal condition. Wear rate under dust condition was three to five times of that under normal condition.

Research limitations/implications

The paper is restricted to the experimental findings based on single cylinder engine and theoretical researches are needed in the next step.

Practical implications

The results help to understand the wear of the cylinder liner from the presence of particles from outside the engine.

Originality/value

The paper concentrates on the effect of dust particles on the wear of cylinder liner under some dusty weather conditions simulated by a self‐built test‐bed, employing an actual IC engine. The results may bring about better understanding of the wear of cylinder liners.

Details

Industrial Lubrication and Tribology, vol. 64 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 April 1951

F.T. BARWELL

WORK on lubrication and allied subjects had been proceeding at the National Physical Laboratory for a number of years and some idea of the contribution made there to the science…

Abstract

WORK on lubrication and allied subjects had been proceeding at the National Physical Laboratory for a number of years and some idea of the contribution made there to the science of lubrication will be gathered when names of Stanton, Jakeman, Clayton and Fogg are mentioned.

Details

Industrial Lubrication and Tribology, vol. 3 no. 4
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 25 September 2019

Ting Xie, Junjie Lai and Huaping Yang

This paper aims to simulate the effect of counterface roughness on the friction transfer and wear of the polymer material sliding against steel.

Abstract

Purpose

This paper aims to simulate the effect of counterface roughness on the friction transfer and wear of the polymer material sliding against steel.

Design/methodology/approach

The dynamic process of friction transfer and wear of polytetrafluoroethylene (PTFE) sliding against steel 45 was simulated by the software of particle flow code in two dimensions and a discrete element method. The effect of the counterface roughness was considered in the simulation. The definitions of the transferred particle and worn particle were given.

Findings

The simulation results showed that a transferred particle layer was formed on the surface of steel 45 during friction. The wear rate of PTFE can be effectively reduced by the formation of the transferred particle layer. The formation and stability of this particle layer is certainly affected by the counterface roughness (Rz). In this paper, the transferred particle numbers increased with Rz increase. And so did the worn particle numbers. However, there was little effect of Rz on the wear rate of PTFE.

Originality/value

The dynamic process of the friction transfer and wear of the PTFE/ steel 45 friction pair was reproduced at the micro-level. Then, the transfer and wear were quantitatively exhibited. The relations between the transfer or wear and counterface roughness was simulated and discussed. It will be meaningful for the optimization and effective control of friction and wear of polymer/metal sliding system.

Details

Industrial Lubrication and Tribology, vol. 71 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 December 1957

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry…

Abstract

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry form with a carrying fluid. If the surfaces finished in this way are in continuous or intermittent sliding contact, it is the author's opinion that any abrasives retained in their surfaces will affect surface wear. This paper reported on some exploratory work to indicate the degree of embedment of abrasive in certain materials lapped by hand.

Details

Industrial Lubrication and Tribology, vol. 9 no. 12
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 9 May 2023

Pengfei Zhou, Shufeng Tang, Yubin Liu, Jie Zhao and Zaiyong Sun

This study aims to the complex and unpredictable terrain environment of the Qinghai-Tibet Plateau scientific research station, such as cement road, wetland, gravel desert…

Abstract

Purpose

This study aims to the complex and unpredictable terrain environment of the Qinghai-Tibet Plateau scientific research station, such as cement road, wetland, gravel desert, snowfield, ice surface, grassland, slimy ground, steep slope, step, etc., a reconfigurable walking mechanism based on two movement modes of wheel and triangular crawler was proposed.

Design/methodology/approach

By analyzing the deformation mechanism of the walking mechanism, a reconfigurable wheel-crawler-integrated walking mechanism and the configuration scheme are designed. The analysis of the kinematics and mechanical properties of the swing arm system and the deformation mechanism of the walking mechanism.

Findings

The reconfigurable wheel-crawler-integrated walking mechanism can be switched between the wheel and triangular crawler modes by driving the deformation mechanism. Through the numerical simulation of its movement process, and the trial production and experiment of the prototype, indicates the validity of the reconfigurable wheel-crawler-integrated walking mechanism design.

Originality/value

The work of this paper provides a reconfigurable wheel-crawler-integrated-walking mechanism, which can be used by robots in the Qinghai-Tibet Plateau scientific research station. It has excellent reconfigurability and can effectively improve the robot’s adaptability to complex terrain.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 October 2018

Jim Townsend and M. Affan Badar

Reciprocating compressors offer an efficient method of compressing almost any gas composition in a wide range of pressures and have numerous applications. Condition monitoring of…

Abstract

Purpose

Reciprocating compressors offer an efficient method of compressing almost any gas composition in a wide range of pressures and have numerous applications. Condition monitoring of critical rotating machinery is widely accepted by operators of centrifugal compressors. However, condition monitoring of reciprocating machinery has not received the same degree of acceptance. An earlier study (Townsend et al., 2016) was conducted on temperature monitoring. The purpose of this paper is to examine the impact of continuous pressure monitoring on electric-driven compressors.

Design/methodology/approach

This research analyzes the impact of continuous pressure monitoring on a fleet of 14 compressors transporting CO2 for enhanced oil recovery. The reliability and efficiency data on 14 reciprocating compressors over a three-year period were analyzed for failures detectable by the condition monitoring technology. The engineering economic analysis is presented to determine the impact this technology will have on the productivity of the compressors.

Findings

The study considers utilizing condition monitoring technology to analyze the pressure of the swept volume of the compressor cylinders. The results of the study indicate that continuous pressure monitoring technology has a strong impact on the productivity of the compressor fleet. The internal rate of return not only exceeds the operators hurdle rate, but the payback period is also dramatic. Pressure monitoring was found to be economically better than temperature monitoring.

Originality/value

The study reveals the economic benefits of implementing condition monitoring in the form of continuous pressure monitoring on reciprocating compressors.

Details

Journal of Quality in Maintenance Engineering, vol. 24 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 April 1971

“One of the greatest contributions of the Jost Report and the attention which Tribology, as a subject, has received in the last three or four years is the emphasis which has been…

Abstract

“One of the greatest contributions of the Jost Report and the attention which Tribology, as a subject, has received in the last three or four years is the emphasis which has been placed on finding a good engineering solution, and that to achieve this end very often required the cooperation of many disciplines—materials, scientists, physicists, chemists, together with designers and production and maintenance engineers—not forgetting that the accountant also has his part to play”.

Details

Industrial Lubrication and Tribology, vol. 23 no. 4
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 11 June 2021

Ansheng Zhang, Mingyu Zhang, Jing Wang, Jianjun Zhang, Zhaohua Shang, Yi Liu and Longjie Dai

The purpose of this paper is to study the influence of surface precision on the lubrication state of the roller chain under adequate and rare oil supply conditions, respectively.

Abstract

Purpose

The purpose of this paper is to study the influence of surface precision on the lubrication state of the roller chain under adequate and rare oil supply conditions, respectively.

Design/methodology/approach

The straightness error and roughness error of the pin generatrices were measured and the influence of surface precision on the lubrication behavior under steady state and reciprocating motion was studied through optical interference experiments.

Findings

The lubrication state is strongly influenced by the surface precision of the roller surface both under adequate oil supply and rare oil supply conditions.

Originality/value

In industrial applications, the machining errors of parts cannot be completely eliminated. Studying the influence of the surface precision on the lubrication behavior of pin–bush pairs can provide the experimental basis for the optimal design of the bush roller chains.

Details

Industrial Lubrication and Tribology, vol. 73 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

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