Search results
1 – 10 of over 1000Pengfei Zhou, Shufeng Tang, Yubin Liu, Jie Zhao and Zaiyong Sun
This study aims to the complex and unpredictable terrain environment of the Qinghai-Tibet Plateau scientific research station, such as cement road, wetland, gravel desert…
Abstract
Purpose
This study aims to the complex and unpredictable terrain environment of the Qinghai-Tibet Plateau scientific research station, such as cement road, wetland, gravel desert, snowfield, ice surface, grassland, slimy ground, steep slope, step, etc., a reconfigurable walking mechanism based on two movement modes of wheel and triangular crawler was proposed.
Design/methodology/approach
By analyzing the deformation mechanism of the walking mechanism, a reconfigurable wheel-crawler-integrated walking mechanism and the configuration scheme are designed. The analysis of the kinematics and mechanical properties of the swing arm system and the deformation mechanism of the walking mechanism.
Findings
The reconfigurable wheel-crawler-integrated walking mechanism can be switched between the wheel and triangular crawler modes by driving the deformation mechanism. Through the numerical simulation of its movement process, and the trial production and experiment of the prototype, indicates the validity of the reconfigurable wheel-crawler-integrated walking mechanism design.
Originality/value
The work of this paper provides a reconfigurable wheel-crawler-integrated-walking mechanism, which can be used by robots in the Qinghai-Tibet Plateau scientific research station. It has excellent reconfigurability and can effectively improve the robot’s adaptability to complex terrain.
Details
Keywords
Hongjian Yu, Bing Li, Yang Wang and Ying Hu
Reconfigurability of the assembly fixtures, which enables a set of sheet metal automotive parts to be produced on a single production line, is becoming crucial to maintaining…
Abstract
Purpose
Reconfigurability of the assembly fixtures, which enables a set of sheet metal automotive parts to be produced on a single production line, is becoming crucial to maintaining competitiveness in the rapidly changing market. One of the key issues in reconfigurable fixture design is to identify the fixture configuration and make sure there is enough workspace for a family of parts. The purpose of this paper is to address this issue, through the design and analysis of two novel reconfigurable fixturing robots.
Design/methodology/approach
Following an introduction, the application of the reconfigurable fixturing robot addressed in this paper is described; it is characterized by using parallel manipulator as programmable fixture elements. Kinematic design and reconfigurable design of the fixturing robot is presented based on screw theory and modularized design, respectively.
Findings
The proposed reconfigurable fixturing robots can transform their configurations with 4 DoF (degrees‐of‐freedom), and have a continuous workspace for their application.
Originality/value
Reconfigurability of the assembly fixtures is an important issue for automotive manufacturing, due to the highly competitive nature of this industry. The proposed reconfigurable fixturing robots can greatly facilitate the development of new models of vehicles.
Details
Keywords
Vennan Sibanda, Khumbulani Mpofu and John Trimble
In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of…
Abstract
Purpose
In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of products. These machines are limited when new product designs are introduced. The solution lies in developing responsive machines that can be adjusted or be changed functionally when these change requirements arise. These machines are reconfigurable machines which are becoming the new focus, as they rapidly respond to product variety and volume changes. A sheet metal working machine known as a reconfigurable guillotine shear and bending press machine (RGS&BPM) has been developed. The purpose of this paper is to present a methodology, function-oriented design approach (FODA), which was developed for the design of the RGS&BPM.
Design/methodology/approach
The design of the machine is based on the six principles of reconfigurable manufacturing systems (RMSs), namely, modularity, scalability integrability, convertibility, diagnosability and customisability. The methodology seeks to optimise the design process of the RGS&BPM through a design of modules that make up the machine, enable its conversion and reconfiguration. The FODA is focussed on function identification to select the operational function required. Two main functions are recognised for the machine, these being cutting and bending; hence, the design revolves around these two and reconfigurability.
Findings
The developed design methodology was tested in the design of a prototype for the reconfigurable guillotine shear and bending press machine. The prototype is currently being manufactured and will be subjected to functional tests once completed. This paper is being presented not only to present the methodology by to show and highlight its practical applicability, as the prototype manufacturers have been enthusiastic about this new approach.
Research limitations/implications
The research was limited to the design methodology for the RGS&BPM, the machine which has been designed to completion using this methodology, with prototype being manufactured.
Practical implications
This study presents critical steps and considerations in the development of reconfigurable machines. The main thrust being to explore the best possibility of developing the machines with dual functionality that will assist in availing the technology to manufacturer. As the machine has been development, the success of the design can be directly attributed to the FODA methodology, among other contributing factors. It also highlights the significance of the principles of RMS in reconfigurable machine design.
Social implications
The RGS&BM machine is an answer for the small-to-medium enterprises (SMEs), as the machine replaces two machines with one, and the methodology ensures its affordable design. It contributes immensely to the machine availability by eliminating trial and error approaches.
Originality/value
This study presents a new approach to the design of reconfigurable dual machines using principles of RMS. As the targeted market is the SME, it is not limited to that as any entrepreneur may use the machine to their advantage. The design methodology presented contributes to the body of knowledge in dual reconfigurable machine tool design.
Details
Keywords
The purpose of this paper is to explore activities, challenges, and suggest tactics for the design of industrial reconfigurable production systems that can easily adapt to…
Abstract
Purpose
The purpose of this paper is to explore activities, challenges, and suggest tactics for the design of industrial reconfigurable production systems that can easily adapt to changing market opportunities.
Design/methodology/approach
The paper synthesizes the empirical findings of seven case studies including 47 in-depth interviews at four manufacturing companies.
Findings
A conceptual production system design process and including activities that enables a long-term perspective considering reconfigurability is proposed. Additionally, critical challenges indicating that reconfigurable production system design is not a trivial issue but one that requires separate control and coordination are identified and tactics to overcome the challenges described.
Research limitations/implications
The authors propose a process for designing reconfigurable production systems that are better suited to adjust to future needs. The knowledge of reconfigurability from the reconfigurable manufacturing system literature is applied in the general production system literature field. This study contributes to a clearer picture of managerial challenges that need to be dealt with when designing a reconfigurable production system.
Practical implications
By clarifying key activities facilitating a long-term perspective in the design process and highlighting challenges and tactics for improvement, the findings are particularly relevant to production engineers and plant managers interested in increasing the ability to adapt to future changes through reconfigurability and improve the efficiency of their production system design process.
Originality/value
Although reconfigurable production systems are critical for the success of manufacturing companies, the process of designing such systems is not clear. This paper stretches this by giving a comprehensive picture of the production system design process and the activities that need to be considered to meet these challenges.
Details
Keywords
In wireless communication system, use of multiple antennas for different requirements of system will increase the system complexity. However, reconfigurable antenna is maximizing…
Abstract
Purpose
In wireless communication system, use of multiple antennas for different requirements of system will increase the system complexity. However, reconfigurable antenna is maximizing the connectivity to cover different wireless services that operate different frequency range. Pattern reconfigurable antenna can improve security, avoid noise and save energy. Due to their compactness and better performance at different applications, reconfigurable antennas are very popular among the researchers. The purpose of this work, is to propose a novel design of S-shaped antenna with frequency and pattern diversity. The pattern and frequency reconfiguration are controlled via ON/OFF states of the PIN diode.
Design/methodology/approach
The geometrical structure of the proposed antenna dimension is 18 × 18 × 0.787 mm3 with
Findings
Antenna shows the dual band operation at 2.1 and 3.4 GHz frequency. The first band remains constant at 2.1 GHz resonant frequency and 200–400 MHz impedance bandwidth. Second band is switched at seven different resonant frequencies as 3.14, 3.45, 3.46, 3.68, 3.69, 3.83 and 3.86 GHz with switching of the diodes. The −10 dB bandwidth is more than 1.4 GHz.
Research limitations/implications
Pattern reconfigurability can be achieved using mechanical movement of antenna easily but it is not a reliable approach for planar antennas. Electronic switching method is used in proposed antenna. Antenna size is very small so fabrication is very crucial task. Measured results are deviated from simulation results due to fabrication error and effect of leads of diodes, connecting wires and battery.
Practical implications
The reconfiguration of the proposed antenna is controlled via ON/OFF states of the three PIN diodes. The lower band of 2.1 GHz is fixed, while second band is switched at five different resonant frequencies as 3.27, 3.41, 3.45, 3.55 and 3.88 GHz, with switching of the PIN diodes with all state of diodes and exhibit pattern reconfigurability at 2.1 GHz frequency. At second band center frequency is significantly changed with state of diodes and at 3.4 GHz pattern is also changed with state of diodes, hence antenna exhibits frequency and pattern reconfigurability.
Originality/value
A novel design of pattern and frequency reconfigurable antenna is proposed. Here, work is divided into two parts: first is frequency reconfiguration and second is radiation pattern reconfiguration. PIN diodes as switch are used to select the frequency band and reconfigure the radiation pattern. This proposed antenna design is novel dual band frequency and pattern reconfigurable antenna. It resonates at two distinct frequencies, i.e. 2.1 and 3.4 GHz, and has a pattern tilt from 0° to 355°. The conductor backed CPW feed technique is used for impedance matching.
Details
Keywords
The purpose of this paper is to propose a universal approach for configuration synthesis of reconfigurable robots based on fault tolerant indices.
Abstract
Purpose
The purpose of this paper is to propose a universal approach for configuration synthesis of reconfigurable robots based on fault tolerant indices.
Design/methodology/approach
A universal approach is introduced to determine the best configuration of redundant reconfigurable robots based on fault tolerant indices. For a given task, a method based on genetic algorithm for evaluation on the index, fault tolerant workspace reachability, is employed first to search the robot configurations with the fault tolerant ability for the desired task. Then, among the obtained robot configurations, a method based on gradient projection algorithm is adopted to further find out the robot configuration that has the comparatively best fault tolerant operation dexterity. The validity of this approach is proved by conducting computational simulations.
Findings
A universal approach has been found for configuration synthesis of reconfigurable robots based on fault tolerant indices.
Originality/value
The paper introduces a universal approach for configuration synthesis of reconfigurable robots to not only guarantee the robot with the synthesized configuration possesses the fault tolerant ability for the given task, but also has relatively high fault tolerant operation dexterity.
Details
Keywords
Servet Soyguder and Walter Boles
This paper aims to explain the design of a novel leg mechanism for SLEGS robot. SLEGS means both “S”-shaped for the legged robot and “O”-shaped for the wheeled robot. It is a…
Abstract
Purpose
This paper aims to explain the design of a novel leg mechanism for SLEGS robot. SLEGS means both “S”-shaped for the legged robot and “O”-shaped for the wheeled robot. It is a reconfigurable/transformable mobile robot.
Design/methodology/approach
First, a novel robot leg is designed by inspiration from previous studies. Second, the SLEGS robot’s leg is modeled using 3D computer model, and kinematics analysis performed on the leg mechanism. Finally, the prototype of the novel leg was developed for the SLEGS robot.
Findings
The robot leg mechanism has both flexible and self-reconfigurable modular features. All legs automatically take the form of both a rotating wheel and a walking leg with a self-reconfigurable modular feature.
Originality/value
The modeled leg is original in terms of its novel locomotion mechanism in both the walking and wheeled configurations.
Details
Keywords
Modern wireless communications need novel microwave components that can be effectively used for high data rate and low-power applications. The operating environment decides the…
Abstract
Purpose
Modern wireless communications need novel microwave components that can be effectively used for high data rate and low-power applications. The operating environment decides the severity of the noise coupled to the transceiver system from the ambient environment. In a deep fading environment, narrowband systems fail where the wideband systems come for rescue. Thus, the microwave components are ought to switch between the narrowband and wideband states. This paper aims to study the design of a bandpass filter to meet the requirements by appropriately switching between the dual narrowband frequencies and single ultra-wideband frequency band.
Design/methodology/approach
The design and implementation of a compact microwave filter with reconfigurable bandwidth characteristics are presented in this paper. The proposed filter is constructed using a hexagonal ring with shorted perturbation along one corner. The filter is capacitively coupled to the external excitation source. External stubs are connected to the corners of the hexagonal resonator to obtain dual passband characteristics centred at 2.1 and 4.5 GHz. The external stubs are configured to achieve bandwidth reconfigurable characteristics. PIN diodes are used with a suitable biasing network to obtain reconfiguration. In the reconfigured state, the proposed two-port filter offers a continuous bandwidth from 2.1 to 5.9 GHz. The roll-off rate along the band edges is improved by increasing the order of the filter.
Findings
The proposed filter operates in two states. In state 1, the filter operates with dual frequencies centred around 2 and 4.5 GHz with insertion loss less than <1 dB and return loss greater than 13 dB with a peak return loss of 21 and 31 dB at 2.1 and 2.15 GHz, respectively. In state 2, the filter operates from 2.1 to 5.9 GHz with insertion loss less than 1 dB and return loss greater than 12 dB. The filter exhibits four-pole characteristics with a peak return loss greater than 22 dB. Thus, the fractional bandwidth of the proposed filter is 17% and 16% in state 1, whereas the fractional bandwidth is 95% in state 2.
Originality/value
The proposed filter is the first of its kind to simultaneously offer miniaturization and bandwidth reconfiguration. The proposed second-order filter has two-pole characteristics in the narrowband state, whereas four-pole characteristics are realized in the wideband state. The growing interest in 4G and 5G wireless communications makes the proposed filter a suitable candidate for operation in the rich scattering environment.
Details
Keywords
Vennan Sibanda, Khumbulani Mpofu, John Trimble and Mufaro Kanganga
Reconfigurable machines tools (RMTs) are gaining momentum as the new solutions to customised products in the manufacturing world. The driving force, among others, behind these…
Abstract
Purpose
Reconfigurable machines tools (RMTs) are gaining momentum as the new solutions to customised products in the manufacturing world. The driving force, among others, behind these machines is the part envelope and the part family of products that they can produce. The purpose of this paper is to propose a new class of RMT known as a reconfigurable guillotine shear and bending press machine (RGS&BPM). A part family of products that this machine can produce is developed using hierarchical clustering methodologies. The development of these part families is guided by the relationship of the parts in the family in terms of complexity and geometry.
Design/methodology/approach
Part families cannot be developed in isolation, but that process has to incorporate the machine modules used in the reconfiguration process for producing the parts. Literature was reviewed, and group technology principles explored, to develop a concept that can be used to develop the part families. Matrices were manipulated to generate part families, and this resulted in the development of a dendrogram of six possible part families. A software with a graphic user interface for manipulation was also developed to help generate part families and machine modules. The developed concept will assist in the development of a machine by first developing the part family of products and machine modules required in the variable production process.
Findings
The developed concepts assist in the development of a machine by first developing the part family of products and machine modules required in the variable production process. The development of part families for the RGS&BPM is key to developing the machine work envelope and modules to carry out the work. This work has been presented to demonstrate the importance of machine development in conjunction with a part family of products that the machine will produce. The paper develops an approach to manufacturing where part families of products are developed prior to developing the machine. The families of products are then used to develop modules that enable the manufacture of the parts and subsequently the size of the machine.
Research limitations/implications
The research was limited to the development of part families for a new RGS&BPM, which is still under development.
Practical implications
The study reflects the development of reconfigurable machines as a solution to manufacturing challenges in terms of group technology approaches adopted in the design phase. It also highlights the significance of the concepts in the reconfigurable machine tool design. The part families define the machine work envelop and its reconfiguration capability.
Social implications
The success of the research will usher an alternative to smaller players in sheet metal work. It will contribute to the easy development of the machine that will bridge the high cost of machine tools.
Originality/value
The study contributes to the new approach in sheet metal manufacturing where dedicated machines may be substituted by a highly flexible reconfigurable machine that has a dual operation, making the investment for small to medium enterprises affordable. It also contributes to the body of knowledge in reconfigurable machine development and the framework for such activities, especially in developing countries.
Details
Keywords
Carin Rösiö and Kristina Säfsten
– The purpose of this paper is to explore theoretical and practical challenges to achieve reconfigurable production system designs.
Abstract
Purpose
The purpose of this paper is to explore theoretical and practical challenges to achieve reconfigurable production system designs.
Design/methodology/approach
The empirical material of this paper includes a multiple-case study with an embedded design (Yin) including four cases, where each case represents a production system design project. The consideration of reconfigurability and its characteristics in the production system design projects was studied. To enhance validity, two real-time studies were combined with two retrospective studies (Leonard-Barton).
Findings
For more than a decade foresight reports have pointed out the need for responsiveness to change through reconfigurability in production system design. In order to achieve reconfigurable production systems, three challenges were identified: to use a structured design methodology, to gain knowledge in reconfigurability and its characteristics, and to include the reconfigurability knowledge in a structured design methodology. Still there is no comprehensive support available for reconfigurability in the production system design process.
Research limitations/implications
Limitations are mostly related to the chosen methodology approach, and additional empirical studies to establish generic results are required.
Practical implications
By combining knowledge from the production system design field with the reconfigurable manufacturing system field a potential of meeting identified challenges is pointed out.
Originality/value
This paper adds to current knowledge by pointing out three main challenges to achieving reconfigurable production systems. The paper also contributes with ideas on how to respond to these challenges.
Details