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Article
Publication date: 1 November 2006

Ludovico Morais and Luís Andrade Ferreira

To provide an optimization methodology for the journal bearings of mass balancing systems, that consists in a sensibility analysis of the journal bearings design parameters in the…

Abstract

Purpose

To provide an optimization methodology for the journal bearings of mass balancing systems, that consists in a sensibility analysis of the journal bearings design parameters in the journal bearing operating parameters, as well as the comparison and selection of the journal bearing materials and the selection of the lubrication grooves suitable.

Design/methodology/approach

The methodology followed comprehends three steps. The first step is the one by one variation of the journal bearing design parameters (radial clearance, journal bearing diameter and journal bearing length) to analyse, independently, their influence on the journal bearing operating parameters (minimum film thickness, maximum pressure and power loss). The second step is the analysis and comparison of the metallic materials that can be used in the journal bearings. The third step is the selection of the lubrication groove.

Findings

Applying this methodology it is shown that increasing the radial clearance the minimum film thickness increases and the maximum pressure and the power loss decrease, increasing the journal bearing length the minimum film thickness and the power loss increase and the maximum pressure decreases, at last, increasing the journal bearing diameter the minimum film thickness, the maximum pressure and the power loss increase. The materials that should be used are the white metals (Babbitts). And the journal bearing lubrication grooves should be circumferential.

Practical implications

This method gives the user the possibility to eliminate potential failures of the journal bearings, or simply to make a sensibility study of the influence of the journal bearing design parameters in the operating ones.

Originality/value

This paper provides a simple and objective methodology to make a sensibility analysis of the influence of the journal bearing design parameters in the operating parameters, as well as select the journal bearing materials and lubrication grooves.

Details

Industrial Lubrication and Tribology, vol. 58 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 26 March 2021

Shicheng Yan, Yahong Xue, Liming Wei and Zhanchao Wang

This paper aims to elucidate the effects of lubricant groove shape, vertical load, swing angle and grease injection cycle on the friction and wear performances of journal bearings…

246

Abstract

Purpose

This paper aims to elucidate the effects of lubricant groove shape, vertical load, swing angle and grease injection cycle on the friction and wear performances of journal bearings under the grease lubrication condition.

Design/methodology/approach

Three different types of lubricant grooves, namely, numeral eight-shaped, axial straight line-shaped and circular blind hole-shaped, were designed and machined in the bearing bush of journal bearings. The tribological behaviors of these journal bearings were investigated on the self-developed reciprocating swing friction and wear tester. Experimental data including the friction coefficient, the friction temperature, the wear loss and wear time were analyzed in detail. The wear morphologies of friction pairs were observed by scanning electron microscope and confocal laser scanning microscope.

Findings

The load carrying capacity and service life of the journal bearing with circular blind hole-shaped lubricant grooves are not affected. However, the load carrying capacities of journal bearings with numeral eight-shaped and axial straight line-shaped lubricant grooves are declined. The coverage areas of lubricating grease in the bearing bush are associated with the swing angle. The smaller the swing angle is, the more limited the coverage areas of lubricating grease get. Among these journal bearings, the maintenance-free time of journal bearing with circular blind hole-shaped lubricant grooves is the longest because of its large grease storage capacity.

Originality/value

The journal bearing with circular blind hole-shaped lubricant grooves exhibits the excellent antifriction and wear-resistant properties, making it suitable for the application in the low-speed and heavy-load engineering conditions.

Details

Industrial Lubrication and Tribology, vol. 73 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2018

Penggao Zhang, Boqin Gu, Jianfeng Zhou and Long Wei

The purpose of this study is to investigate the hydrodynamic lubrication characteristics of ferrofluid film for spiral groove mechanical seal in external electromagnetic field and…

Abstract

Purpose

The purpose of this study is to investigate the hydrodynamic lubrication characteristics of ferrofluid film for spiral groove mechanical seal in external electromagnetic field and to analyze the effects of the volume fraction of ferrofluid, parameters of the electromagnetic field, operating parameters and geometrical parameters of mechanical seal on the characteristics of ferrofluid film.

Design/methodology/approach

The relationship between the ferrofluid viscosity and the intensity of external electromagnetic field was established. Based on the Muijderman narrow groove theory, the pressure distribution was calculated with the trial method by trapezoid formula.

Findings

It was found that pressure, average viscosity, average density and opening force of ferrofluid between end faces increase with the increase in intensity of current, volume fraction of ferrofluid, rotating speed, pressure differential and spiral angle; decrease with the increase in temperature; and increase at first and then decrease with the increase in the ratio of groove width to weir and the groove length. All of them reach the maximum value when the ratio of width of groove to weir is 0.7 and the ratio of groove length is 0.6. Leakage of ferrofluid increases with an increase in intensity of current, volume fraction of ferrofluid, rotating speed, pressure differential, spiral angle and ratio of groove length; decreases with an increase in temperature; and increases at first and then decreases with the increase in the ratio of groove width to weir. The tendencies of characteristics of silicone oil are consistent with those of ferrofluid, and the characteristics of silicone oil are smaller than those of ferrofluid under the same condition.

Originality/value

The volume fraction of ferrofluid, rotating speed, spiral angle, ratio of groove width to weir, groove length and temperature have a significant influence on the characteristics of ferrofluid film; however, intensity of current and the pressure differential have slight influence on the characteristics of ferrofluid film. An analytical method for analyzing hydrodynamic lubrication characteristics of ferrofluid film in a spiral groove mechanical seal was proposed based on the Muijderman narrow groove theory.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 November 2018

Yanzhong Wang, Yuan Li, Yang Liu and Wei Zhang

To gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the…

Abstract

Purpose

To gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the engagement process.

Design/methodology/approach

The model of wet clutch during the engagement process took main factors into account, such as the centrifugal effect of lubricant, permeability of friction material, slippage factor of lubricant on contact surface and roughness of contact surface. Reynolds’ equation was derived to describe the hydrodynamic lubrication characteristics of lubricant film between the friction plate and the separated plate, and an elastic-plastic model of the rough surfaces contact based on the finite element analysis was used to indicate the loading force and friction torque of the contact surface.

Findings

The dynamic characteristics of wet clutch engagement time, relative speed, hydrodynamic lubrication of lubricating oil, rough surface contact load capacity and transfer torque can be obtained by the wet clutch engagement model. And the influence of the groove shape and depth on the engaging characteristics is also analyzed.

Originality/value

The mathematical model of the wet clutch during the engagement process can be used to predict the engaging characteristics of the wet clutch which could be useful to the design of the wet clutch.

Article
Publication date: 13 June 2016

Lijesh K.P., Muzakkir S.M., Harish Hirani and Gananath Doulat Thakre

The journal bearings subjected to heavy load and slow speed operate in mixed lubrication regime causing contact between the interacting surfaces and resulting in wear. Complexity…

Abstract

Purpose

The journal bearings subjected to heavy load and slow speed operate in mixed lubrication regime causing contact between the interacting surfaces and resulting in wear. Complexity of wear behavior and lack of unifying theory/model make wear-control very challenging.

Design/methodology/approach

In the present research work, theoretical and experimental investigations have been conducted to explore the effect of grooving arrangements on the wear behavior of journal bearing operating in mixed lubrication regime. The theoretical model of Hirani (2005) that uses mass conserving cavitation algorithm has been used to determine the bearing eccentricity for different groove arrangements (with varying groove location and extent) for identifying a groove arrangement that minimizes the wear. The wear tests on the grooved bearings were conducted after suitable running-in of the new bearings on a fully automated journal bearing test set-up. A load and speed combination required to operate the bearing in mixed lubrication was used. The performance of different arrangement of bearing was evaluated by measuring their weight loss after the test.

Findings

Wear was significantly reduced with the use of proper groove arrangement for a bearing operating in mixed lubrication regime.

Originality/value

The improvement in bearing performance by providing grooves has been the subject matter of several studies in the past, but these studies were confined to the hydrodynamic operative regime of the bearing. In the present work, seven different combinations of axial and radial groove arrangement were tried, which has not been reported in any other work.

Details

Industrial Lubrication and Tribology, vol. 68 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 March 2018

K.R. Kadam and S.S. Banwait

Different groove angles are used to study performance characteristics of two-axial groove journal bearing. In this study two grooves are located at ±90º to the load line. The…

Abstract

Purpose

Different groove angles are used to study performance characteristics of two-axial groove journal bearing. In this study two grooves are located at ±90º to the load line. The various angles of grooves have been taken as 10° to 40° in the interval of 5°. Different equations such as Reynolds equation, three-dimensional energy equation and heat conduction equation have been solved using finite element method and finite difference method. Pressure distribution in fluid is found by using Reynolds equation. The three-dimensional energy equation is used for temperature distribution in the fluid film and bush. One-dimensional heat conduction equation is used for finding temperature in axial direction for journal. There is a very small effect of groove angle on film thickness, eccentricity ratio and pressure. There is a drastic change in attitude angle and side flow. Result shows that there is maximum power loss at large groove angle. So the smaller groove angle is recommended for two-axial groove journal bearing.

Design/methodology/approach

The finite element method is used for solving Reynolds equation for pressure distribution in fluid. The finite difference method is adopted for finding temperature distribution in bush, fluid and journal.

Findings

Pressure distribution in fluid is found out. Temperature distribution in bush, fluid and journal is found out. There is a very small effect of groove angle on film thickness, eccentricity ratio and pressure.

Research limitations/implications

The groove angle used is from 10 to 40 degree. The power loss is more when angle of groove increases, so smaller groove angle is recommended for this study.

Practical implications

The location of groove angle predicts the distribution of pressure and temperature in journal bearing. It will show the performance characteristics. ±90° angle we will prefer that will get before manufacturing of bearing.

Social implications

Due to this study, we will get predict how the pressure and temperature distribute in the journal. It will give the running condition of bearing as to at what speed and load we will get the maximum temperature and pressure in the bearing.

Originality/value

The finite element method is used for solving the Reynolds equation. Three-dimensional energy equation is solved using the finite difference method. Heat conduction equation is also solved for journal. The C language is used. The code is developed in C language. There are different equations which depend on each other. The temperature is dependent on pressure viscosity of fluid, etc. so C code is preferred.

Article
Publication date: 1 August 2002

Wan Junmei, T.S. Lee, C. Shu and Wu Jiankang

A numerical model is presented in this paper to better describe the cavitated fluid flow phenomena in liquid‐lubricated Asymmetrical Herringbone Grooved Journal Bearings (HGJBs)…

Abstract

A numerical model is presented in this paper to better describe the cavitated fluid flow phenomena in liquid‐lubricated Asymmetrical Herringbone Grooved Journal Bearings (HGJBs). An effective “follow the groove” grid transformation method is used in the present study to capture all the groove boundaries. A singularity at the groove edges is avoided with this approach. Symmetrical groove patterns as well as asymmetrical groove patterns can be accurately computed with the proposed method. The difficult problem of abrupt changes of oil film thickness in the liquid‐lubricated HGJB physical domain is modeled here through a series expansion approach. Results are comparable with available experimental and known numerical data from other investigators. Cavitation footprints, pressure distributions and their corresponding load characteristics are presented in this study. Effects of the critical transitional flow phenomena on the performance of the asymmetrical HGJBs are also determined through the present study.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 12 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 May 1951

It is only about once in a generation that it is possible to announce an entirely new lubricant. Possibly the advent of synthetic lubricants have been the only examples for…

Abstract

It is only about once in a generation that it is possible to announce an entirely new lubricant. Possibly the advent of synthetic lubricants have been the only examples for decades. We can now announce details of a special lubricant at present being manufactured by the Audley Engineering Co. Ltd., Newport, Shropshire, for the lubrication of their well known Audeo valves.

Details

Industrial Lubrication and Tribology, vol. 3 no. 5
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 April 2004

T.S. Lee, Y.G. Liu and S.H. Winoto

Numerical studies are carried out to investigate the liquid‐lubricated herringbone‐grooved journal bearings (HGJBs) performance (such as the pressure and cavitation distribution…

Abstract

Numerical studies are carried out to investigate the liquid‐lubricated herringbone‐grooved journal bearings (HGJBs) performance (such as the pressure and cavitation distribution, load capacity and attitude angle, stability, etc.). Symmetrical and non‐symmetrical HGJBs are studied, respectively, and the herringbone grooves' influence on the stability of HGJBs is analyzed carefully. It was found that the maximum pressure and load capacity increase with the increase of eccentricity ratio while the attitude angle decreases with the increase of eccentricity ratio. The cavitation may occur in the fluid film of journal bearings while the eccentricity ratio increases to some critical value. The area of cavitated region increases with the increase of the eccentricity ratio. For non‐symmetrical HGJBs, the pressure and cavitation distribution is asymmetrical oo.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 14 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 January 2020

Yu Chen, Jun Feng, Y. Sun, Xu Peng, Qiao Dai and Chengtao Yu

The purpose of this study is to investigate the influence of groove shape on the hydrodynamic characteristics of a journal bearing.

Abstract

Purpose

The purpose of this study is to investigate the influence of groove shape on the hydrodynamic characteristics of a journal bearing.

Design/methodology/approach

The computational fluid dynamics model also takes into account the cavitation phenomena and thermal effect, which can illustrate the lubrication performance of a journal bearing.

Findings

The hydrodynamic simulations of the journal bearing with the different groove shapes are conducted under different operation conditions.

Originality/value

Based on the numerical analysis, the suggestions are presented for groove shape selection and can be used to the design of a journal bearing under the extreme operation condition.

Details

Engineering Computations, vol. 37 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

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