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Article
Publication date: 19 May 2022

Fatimah Zulkifli, Rosfariza Radzali, Alhan Farhanah Abd Rahim, Ainorkhilah Mahmood, Nurul Syuhadah Mohd Razali and Aslina Abu Bakar

Porous silicon (Si) was fabricated by using three different wet etching methods, namely, direct current photo-assisted electrochemical (DCPEC), alternating CPEC (ACPEC) and…

Abstract

Purpose

Porous silicon (Si) was fabricated by using three different wet etching methods, namely, direct current photo-assisted electrochemical (DCPEC), alternating CPEC (ACPEC) and two-step ACPEC etching. This study aims to investigate the structural properties of porous structures formed by using these etching methods and to identify which etching method works best.

Design/methodology/approach

Si n(100) was used to fabricate porous Si using three different etching methods (DCPEC, ACPEC and two-step ACPEC). All the samples were etched with the same current density and etching duration. The samples were etched by using hydrofluoric acid-based electrolytes under the illumination of an incandescent lamp.

Findings

Field emission scanning electron microscopy (FESEM) images showed that porous Si etched using the two-step ACPEC method has a higher porosity and density than porous Si etched using DCPEC and ACPEC. The atomic force microscopy results supported the FESEM results showing that porous Si etched using the two-step ACPEC method has the highest surface roughness relative to the samples produced using the other two methods. High resolution X-ray diffraction revealed that porous Si produced through two-step ACPEC has the highest peak intensity out of the three porous Si samples suggesting an improvement in pore uniformity with a better crystalline quality.

Originality/value

Two-step ACPEC method is a fairly new etching method and many of its fundamental properties are yet to be established. This work presents a comparison of the effect of these three different etching methods on the structural properties of Si. The results obtained indicated that the two-step ACPEC method produced an etched sample with a higher porosity, pore density, surface roughness, improvement in uniformity of pores and better crystalline quality than the other etching methods.

Details

Microelectronics International, vol. 39 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 16 January 2020

Alhan Farhanah Abd Rahim, Aida Azrenda Mustakim, Nurul Syuhadah Mohd Razali, Ainorkhilah Mahmood, Rosfariza Radzali, Ahmad Sabirin Zoolfakar and Yusnita Mohd Ali

Porous silicon (PS) was successfully fabricated using an alternating current photo-assisted electrochemical etching (ACPEC) technique. This study aims to compare the effect of…

Abstract

Purpose

Porous silicon (PS) was successfully fabricated using an alternating current photo-assisted electrochemical etching (ACPEC) technique. This study aims to compare the effect of different crystal orientation of Si n(100) and n(111) on the structural and optical characteristics of the PS.

Design/methodology/approach

PS was fabricated using ACPEC etching with a current density of J = 10 mA/cm2 and etching time of 30 min. The PS samples denoted by PS100 and PS111 were etched using HF-based solution under the illumination of an incandescent white light.

Findings

FESEM images showed that the porous structure of PS100 was a uniform circular shape with higher density and porosity than PS111. In addition, the AFM indicated that the surface roughness of porous n(100) was less than porous n(111). Raman spectra of the PS samples showed a stronger peak with FWHM of 4.211 cm−1 and redshift of 1.093 cm−1. High resolution X-ray diffraction revealed cubic Si phases in the PS samples with tensile strain for porous n(100) and compressive strain for porous n(111). Photoluminescence observation of porous n(100) and porous n(111) displayed significant visible emissions at 651.97 nm (Eg = 190eV) and 640.89 nm (Eg = 1.93 eV) which was because of the nano-structure size of silicon through the quantum confinement effect. The size of Si nanostructures was approximately 8 nm from a quantized state effective mass theory.

Originality/value

The work presented crystal orientation dependence of Si n(100) and n(111) for the formation of uniform and denser PS using new ACPEC technique for potential visible optoelectronic application. The ACPEC technique has effectively formed good structural and optical characteristics of PS.

Details

Microelectronics International, vol. 37 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 1 June 2005

Zsolt Szabó, György Kádár and János Volk

The paper presents the band gap computation in one‐ and two‐dimensional photonic crystals built up from porous silicon. The frequency dispersion of the dielectric materials is…

Abstract

Purpose

The paper presents the band gap computation in one‐ and two‐dimensional photonic crystals built up from porous silicon. The frequency dispersion of the dielectric materials is taken into account.

Design/methodology/approach

The behavior of the light in a photonic crystal can be well described by the Maxwell equations. The finite difference time domain (FDTD) method is applied to determine the band structure. The frequency dependence of the dielectric constant is taken into account by a sum of second‐order Lorenz poles. The material parameters are determined applying a conjugate gradient‐based minimization procedure. Passing a light pulse of Gaussian distribution through the photonic crystal and analyzing the transmitted wave can explore the photonic bands.

Findings

The realized simulations and visualizations can lead to a much better understanding of the behavior of electromagnetic waves in dispersive photonic crystals, and can make possible to set up experimental conditions properly. The obtained results show again that silicon and porous silicon can be used for the fabrication of photonic crystals.

Research limitations/implications

Due to the high computational requirements of the three‐dimensional case we plan to work out a parallel version of the presented FDTD algorithm.

Originality/value

This paper presents a simple way to take into account the frequency dispersion in the simulation of photonic crystals with the FDTD method.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 24 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 11 May 2010

Asmiet Ramizy, Wisam J. Aziz, Z. Hassan, Khalid Omar and K. Ibrahim

The purpose of this paper is to describe how fabricate solar cell based‐on porous silicon (PS) prepared by electrochemical etching process is fabricated and the effect of porosity…

2437

Abstract

Purpose

The purpose of this paper is to describe how fabricate solar cell based‐on porous silicon (PS) prepared by electrochemical etching process is fabricated and the effect of porosity layer on the solar cell performance is investigated.

Design/methodology/approach

The techniques used include SiO2 thermal oxidation, ZnO/TiO2 sputtering deposition and PS prepared by electrochemical etching. Surface morphology and structural properties of porous Si were characterized by using scanning electron microscopy. Photoluminescence and Raman spectroscopy measurements were also performed at room temperature. Current‐voltage measurements of the fabricated solar cell were taken under 80 mW/cm2 illumination conditions. Optical reflectance was obtained by using optical reflectometer (Filmetrics‐F20).

Findings

Pore diameter and microstructure are dependent on anodization condition such as HF: ethanol concentration, duration time, temperature, and current density. On other hand, a much more homogeneous and uniform distribution of pores is obtained when compared with other wafer prepared with different electrolyte composition.

Originality/value

PS is found to be an excellent anti‐reflection coating against incident light when it is compared with another anti‐reflection coating and exhibits good light‐trapping of a wide wavelength spectrum which produce high efficiency solar cells (11.23 per cent).

Details

Microelectronics International, vol. 27 no. 2
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 8 June 2015

Mica Grujicic, Rohan Galgalikar, S. Ramaswami, Jennifer Snipes, Ramin Yavari and Rajendra K. Bordia

A multi-physics process model is developed to analyze reactive melt infiltration (RMI) fabrication of ceramic-matrix composite (CMC) materials and components. The paper aims to…

Abstract

Purpose

A multi-physics process model is developed to analyze reactive melt infiltration (RMI) fabrication of ceramic-matrix composite (CMC) materials and components. The paper aims to discuss this issue.

Design/methodology/approach

Within this model, the following key physical phenomena governing this process are accounted for: capillary and gravity-driven unsaturated flow of the molten silicon into the SiC/SiC CMC preform; chemical reactions between the silicon melt and carbon (either the one produced by the polymer-binder pyrolysis or the one residing within the dried matrix slurry); thermal-energy transfer and source/sink phenomena accompanying reactive-flow infiltration; volumetric changes accompanying chemical reactions of the molten silicon with the SiC preform and cooling of the as-fabricated CMC component to room temperature; development of residual stresses within, and thermal distortions of, the as-fabricated CMC component; and grain-microstructure development within the SiC matrix during RMI.

Findings

The model is validated, at the material level, by comparing its predictions with the experimental and modeling results available in the open literature. The model is subsequently applied to simulate RMI fabrication of a prototypical gas-turbine engine hot-section component, i.e. a shroud. The latter portion of the work revealed the utility of the present computational approach to model fabrication of complex-geometry CMC components via the RMI process.

Originality/value

To the authors’ knowledge, the present work constitutes the first reported attempt to apply a multi-physics RMI process model to a gas-turbine CMC component.

Details

Multidiscipline Modeling in Materials and Structures, vol. 11 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 14 September 2010

P.M.Z. Hasan, Sheikh S. Islam, Tarikul Islam, Ameer Azam and Harsh

The purpose of this paper is to present the dependence of capacitive sensing of organic vapours by porous silicon (PS) on its molecular structure for the realization of a organic…

Abstract

Purpose

The purpose of this paper is to present the dependence of capacitive sensing of organic vapours by porous silicon (PS) on its molecular structure for the realization of a organic vapour sensor, compatible with existing silicon technology, with desired miniaturization and selectivity.

Design/methodology/approach

The method introduces large surface area of PS obtained by electrochemically etching of silicon wafer for characterization of organic vapours through capacitive sensing.

Findings

The method provides a comparative study of sensor response for organic vapour molecules of different structures and leads to an insight into the sensing mechanism.

Research limitations/implications

The surface of PS has been stabilized by thermal oxidation process.

Practical implications

The method is useful for the development of a simple, cost‐effective sensor for selective gas analysis.

Originality/value

The result is an outcome of regular experimental work carried out to observe the capacitive sensing behavior of PS for different organic vapours.

Details

Sensor Review, vol. 30 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 3 August 2010

A.F. Abd Rahim, M.R. Hashim and N.K. Ali

The purpose of this paper is to describe a very low‐cost way to prepare Ge nano/microstructures by means of filling the material inside porous silicon (PS) using a conventional…

Abstract

Purpose

The purpose of this paper is to describe a very low‐cost way to prepare Ge nano/microstructures by means of filling the material inside porous silicon (PS) using a conventional and cost effective technique in which thermal evaporator with PS acts as patterned substrate. Also, the potential metal‐semiconductor‐metal (MSM) photodetector IV characteristics of the structure are demonstrated.

Design/methodology/approach

PS was prepared by anodization of Si wafer in ethanoic hydrofluoric acid. The Ge layer was then deposited onto the PS by thermal evaporation. The process was completed by Ni metal deposition using thermal evaporator followed by metal annealing of 400°C for 10 min. Structural analysis of the samples was performed using energy dispersive X‐ray analysis (EDX), scanning electron microscope (SEM), X‐ray diffraction (XRD) and Raman spectroscopy.

Findings

A uniform circular network distribution of pores is observed with sizes estimation of 100 nm to 2.5 μm by SEM. Also observed are clusters with near spherical shape clinging around the pores believed to be Ge or GeO2. The EDX spectrum suggests the presence of Ge or GeO2 on and inside the pore structure. Raman spectrum showed that good crystalline structure of the Ge can be produced inside the silicon pores. XRD showed the presence of a Ge phase with the diamond structure by (111), (220), and (400) reflections. Finally, current‐voltage (I‐V) measurement of the Si/Ge/PS MSM photodetector was carried out. It showed lower dark currents compared to control device of Si. The device showed enhanced current gain compared to conventional Si device which can be associated with the presence of Ge nanostructures in the PS.

Originality/value

This paper shows that it is possible to grow Ge nano/microstructure on PS by using a simple and low‐cost method of thermal evaporation and thermal annealing and demonstrates potential MSM photodetector IV characteristics from the device.

Details

Microelectronics International, vol. 27 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 26 April 2011

Abhishek Goel and David Bourell

The purpose of this paper is to establish a scientific understanding for electrochemical infiltration of laser sintered (LS) preforms.

Abstract

Purpose

The purpose of this paper is to establish a scientific understanding for electrochemical infiltration of laser sintered (LS) preforms.

Design/methodology/approach

Electrochemical deposition techniques were modified to induce infiltration of nickel ions inside porous LS structures with deposition on pore walls.

Findings

This novel process is feasible and has the potential to produce fully dense parts. Both conductive and non‐conductive preforms can be infiltrated by this method.

Research limitations/implications

Removal of trapped fluids and gases inside the porous structure is one of the major challenges in the described electrochemical infiltration process.

Practical implications

This work enables low‐cost production of structural parts. It expands the application base for additive manufacturing, especially laser sintering technology.

Social implications

The novel process carried out in this research is energy efficient when compared to state‐of‐the‐art vacuum‐melt infiltration.

Originality/value

The proposed process is a novel method for facilitating room‐temperature infiltration of porous LS preforms.

Details

Rapid Prototyping Journal, vol. 17 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 15 June 2015

Alireza Erfanian, Hamed Mehrara, Mahdi Khaje and Ahmad Afifi

– The purpose of this paper is to demonstrate a successful fabrication of 2 × 128 linear array of typical infrared (IR) detectors made of p-type tSi/porous Si Schottky barrier.

Abstract

Purpose

The purpose of this paper is to demonstrate a successful fabrication of 2 × 128 linear array of typical infrared (IR) detectors made of p-type tSi/porous Si Schottky barrier.

Design/methodology/approach

Using metal-assisted chemical etching (MaCE) as a unique approach, a sample definition of a porous Si nanostructure region for fabricating of any high-density photodetectors array has been formulated. Besides, the uniformity of pixels at different position along the array has been confirmed by optical images and measurements of photocurrent in IR regime at room temperature.

Findings

The experimental result illustrates the existence of an open-circuit voltage up to 30 mV at 1.5-μm wavelength for an area of 50 × 50 μm2. Additionally, this behavior is almost the same at different pixels of fabricated array.

Research limitations/implications

The uniformity of pixels and definition of nanostructure region are two most important challenges in fabrication of any high-density photodetectors array.

Practical implications

MaCE guarantees formation of reproducible, high-fidelity and controllable nanometer-size porous Si with well-defined and sharp edges of the patterned areas.

Originality/value

The proposed method offers a low-cost and simple process to fabricate high-density arrays of Schottky detectors which are compatible with the complementary metal-oxide semiconductor process.

Details

Sensor Review, vol. 35 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 August 1999

Jaroslav Mackerle

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper…

2607

Abstract

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Details

Engineering Computations, vol. 16 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

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