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The three-dimensional porous scaffold is an important concept in tissue engineering and helps to restore or regenerate a damaged tissue. Additive manufacturing (AM) technology makes the production of custom-designed scaffolds possible. However, modeling scaffolds with intricate architecture and customized pore size and spatial distribution presents a challenge. This paper aims to achieve coupling control of pore size and spatial distribution in bone scaffolds for AM.

First, the proposed method assumes that pore size and spatial distribution have already been transformed from the requirements of scaffolds as inputs. Second, the structural characteristics of scaffolds are explicitly correlated with an all-hexahedron meshing method for scaffold design so that the average pore size could be controlled. Third, the highly coupled internal mesh vertices are adjusted based on a random strategy so that the pore size and spatial distribution conform to their respective desired values. Fourth, after the adjustment, the unit pore cell based on a triply periodic minimal surface was mapped into the hexahedrons through a shape function, thereby ensuring the interconnectivity of the porous scaffold.

The case studies of three bone scaffolds demonstrate that the proposed approach is feasible and effective to simultaneously control pore size and spatial distribution in porous scaffolds.

The proposed method may make it more flexible to design scaffolds with controllable internal pore architecture for AM.

In the control approach, the highly coupled mesh vertices are adjusted through a random strategy, which can determine the moving direction and range of a vertex dynamically and biasedly, thus ensuring the feasibility and efficiency of the proposed method.

In this analysis or the action of fine particle filters and the discussion of methods of test, the following principal conclusions are reached:

The soil water retention curve (SWRC) and unsaturated hydraulic conductivity (UHC) are crucial indices to assess hydraulic properties of porous media that primarily depend on the particle and pore size distributions. This study aims to present a method based on the discrete element model (DEM) and the typical Arya and Paris model (AP model) to numerically predict SWRC and UHC.

First, the DEM (PFC^3D software) is used to construct the pore and particle size distributions in porous media. The number of particles is calculated according to the AP model, which can be applied to evaluate the relationship between the suction head and the moisture of porous media. Subsequently, combining critical path analysis (CPA) and fractal theory, the air entry value is applied to calculate the critical pore radius (CPR) and the critical volume fraction (CVF) for evaluating the unsaturated hydraulic conductivity.

This method is validated against the experimental results of 11 soils from the clay loam to the sand, and then the scaling parameter in the AP model and critical volume fraction value for many types of soils are presented for reference; subsequently, the gradation effect on hydraulic property of soils is analyzed. Furthermore, the calculation for unbound graded aggregate (UGA) material as a special case and a theoretical extension are provided.

The presented study provides an important insight into the relationship between the heterogeneous particle and hydraulic properties by the DEM and sheds light on the directions for future study of a method to investigate the hydraulic properties of porous media.

The knowledge of structural parameters of nonwovens media is poorly understood. The pores size distribution (PSD) function is one of those parameters. The difficulty is not only the understanding of the distribution of pores but also the identification of pores geometry distribution (PGD) and their behaviour concerning the dynamic fluid transportation. The purpose of this paper is to present an efficient and reliable method based on image analysis which on one hand, performs the estimation of the PSD function and takes into account the geometric aspect of pores, and on the other hand, analyses liquid wicking in very thin filter media.

The proposed methods, in this paper, are applied on thin filter media made of polyester. The samples have not sudden any treatment. The authors set up an optical test bed in order to observe the dynamic properties of the samples. Dynamic raw data about the liquid wicking are extracted directly from video sequences using the appropriate test bed. The structural parameters are extracted from the non‐wetted samples.

Obtained results allow a better understanding of the liquid wicking in very thin filter media. In addition to the PSD function, the PGD function adds informations about the shape of pores. The dynamic data of the liquid wicking explains that pores have different behaviour when liquid reached them. It can be deduced from this study that the fluid transport in the pore network is defined by three main parameters: geometric parameter (size, shape), capillary action and pores connection in the network.

The led back‐lighting system is not sufficient to observe precisely the liquid wicking. An additional front‐lighting will be added in further studies.

The extraction of dynamic properties from video sequences, by performing image analysis is an original method to characterise the porosity in thin media filter.

Spunlacing is a promising nonwoven technology for the production of fabric with good handle and better structural integrity. Structural parameters such as pore size, thickness and number of binding point/entanglement between fibres are decisive for good mechanical and comfort properties of nonwoven fabrics. This study aims to focus on the effect of different process parameters on the structural change in spunlace fabrics.

Spunlacing is purely a mechanical bonding technology where high-speed jets of water strike a web to entangle the fibres. Different spunlace nonwoven structures were produced by varying processing parameters such as waterjet pressure, delivery speed, web mass and web composition as per four-factor, three-level Box–Behnken design. The effect of these parameters on the structural arrangement was studied using scanning electron microscopy. An attempt has also been made to study the changes in pore geometry and thickness of the fabrics by using response surface methodology with backward elimination.

Significant structural changes were observed with variation in water pressure, web mass and web composition. The test results showed that fabric produced at higher waterjet pressure has lower mean pore diameter and lower thickness. The variation in mean pore diameter and mean thickness due to waterjet pressure is around 26 and 34 per cent, respectively, at 95 per cent significance level. The web composition and web mass also significantly influence the mean pore diameter and thickness at 95 per cent significance level. There is a strong positive correlation (r = 0.523) between mean air permeability and mean pore diameter of fabric, and this correlation is significantly linear. A strong negative correlation (r = −0.627) is found between weight and air permeability of fabric.

The delivery speed failed to show any significant effect; this is in contrary to the general expectation.

The effect of concurrent variation in waterjet pressure, web mass, delivery speed and web composition on the structure of spunlace nonwoven is studied, which was not reported in the literature. The effect of web composition on pore diameter of spunlace nonwoven is interesting finding. This study is expected to help in designing the spunlace nonwoven as per end uses and specifically for apparel application.

The purpose of this paper is to investigate the possibility to construct tissue-engineered bone repair scaffolds with pore size distributions using rapid prototyping techniques.

The fabrication of porous scaffolds with complex porous architectures represents a major challenge in tissue engineering and the design aspects to mimic complex pore shape as well as spatial distribution of pore sizes of natural hard tissue remain unexplored. In this context, this work aims to evaluate the three-dimensional printing process to study its potential for scaffold fabrication as well as some innovative design of homogeneously porous or gradient porous scaffolds is described and such design has wider implication in the field of bone tissue engineering.

The present work discusses biomedically relevant various design strategies with spatial/radial gradient in pore sizes as well as with different pore sizes and with different pore geometries.

One of the important implications of the proposed novel design scheme would be the development of porous bioactive/biodegradable composites with gradient pore size, porosity, composition and with spatially distributed biochemical stimuli so that stem cells loaded into scaffolds would develop into complex tissues such as those at the bone–cartilage interface.

This research study aims to develop regular cylindrical pore network models (RCPNMs) to calculate topology and geometry properties of explosively created fractures along with their resulting hydraulic permeability. The focus of the investigation is to define a method that generates a valid geometric and topologic representation from a computational modelling point of view for explosion-generated fractures in rocks. In particular, extraction of geometries from experimentally validated Eulerian smoothed particle hydrodynamics (ESPH) approach, to avoid restrictions for image-based computational methods.

Three-dimensional stabilized ESPH solution is required to model explosively created fracture networks, and the accuracy of developed ESPH is qualitatively and quantitatively examined against experimental observations for both peak detonation pressures and crack density estimations. SPH simulation domain is segmented to void and solid spaces using a graphical user interface, and the void space of blasted rocks is represented by a regular lattice of spherical pores connected by cylindrical throats. Results produced by the RCPNMs are compared to three pore network extraction algorithms. Thereby, once the accuracy of RCPNMs is confirmed, the absolute permeability of fracture networks is calculated.

The results obtained with RCPNMs method were compared with three pore network extraction algorithms and computational fluid dynamics method, achieving a more computational efficiency regarding to CPU cost and a better geometry and topology relationship identification, in all the cases studied. Furthermore, a reliable topology data that does not have image-based pore network limitations, and the effect of topological disorder on the computed absolute permeability is minor. However, further research is necessary to improve the interpretation of real pore systems for explosively created fracture networks.

Although only laboratory cylindrical rock specimens were tested in the computational examples, the developed approaches are applicable for field scale and complex pore network grids with arbitrary shapes.

It is often desirable to develop an integrated computational method for hydraulic conductivity of explosively created fracture networks which segmentation of fracture networks is not restricted to X-ray images, particularly when topologic and geometric modellings are the crucial parts. This research study provides insight to the reliable computational methods and pore network extraction algorithm selection processes, as well as defining a practical framework for generating reliable topological and geometrical data in a Eulerian SPH setting.

This paper aims to introduce a novel method for the analysis of open cell porous components fabricated by laser-based powder bed metal additive manufacturing (AM) for the purpose of quality control. This method uses photogrammetric analysis, the extraction of geometric information from an image through the use of algorithms. By applying this technique to porous AM components, a rapid, low-cost inspection of geometric properties such as material thickness and pore size is achieved. Such measurements take on greater importance, as the production of porous additive manufactured orthopaedic devices increases in number, causing other, slower and more expensive methods of analysis to become impractical.

Here the development of the photogrammetric method is discussed and compared to standard techniques including scanning electron microscopy, micro computed tomography scanning and the recently developed focus variation (FV) imaging. The system is also validated against test graticules and simple wire geometries of known size, prior to the more complex orthopaedic structures.

The photogrammetric method shows an ability to analyse the variability in build fidelity of AM porous structures for use in inspection purposes to compare component properties. While measured values for material thickness and pore size differed from those of other techniques, the new photogrammetric technique demonstrated a low deviation when repeating measurements, and was able to analyse components at a much faster rate and lower cost than the competing systems, with less requirement for specific expertise or training.

The advantages demonstrated by the image-based technique described indicate the system to be suitable for implementation as a means of in-line process control for quality and inspection applications, particularly for high-volume production where existing methods would be impractical.

The study aims to explore the composition and microstructure of clay functionally graded materials under the process of double-gradient direct ink writing (DIW).

The investigation focused specifically on the pore characteristics of barite-kaolin clay composite after three-dimensional (3D) printing and sintering as well as its bionic application in geophysical model.

The model with pore and material variations brought about spatial and nonlinear mechanical properties. Moreover, the vertical gradient and connected pores in the upper kaolin part simulated the natural phenomenon of the landslide model (take Chinese Majiagou landslides as an example). Both the thermal debinding behavior and the kaolin powder particles characteristics [large pore volume (0.019 cm³g^–1) and pore size (29.20 nm)] were attributed to the interconnection channels.

Hence, the macroscopic and microscopic pores achieved by dual-gradient DIW process make it possible to control the permeability and details of properties, precisely in the geological model.

X-Ray-computed micro-tomography (micro-CT) is relatively well established in additive manufacturing as a method to determine the porosity and geometry of printed parts and, in some cases, the presence of inclusions or contamination. This paper aims to demonstrate that micro-CT can also be used to quantitatively analyse the homogeneity of micro-composite parts, in this case created using laser sintering (LS).

LS specimens were manufactured in polyamide 12 with and without incorporation of a silver phosphate glass additive in different sizes. The specimens were scanned using micro-CT to characterise both their porosity and the homogeneity of dispersion of the additive throughout the volume.

This work showed that it was possible to use micro-CT to determine information related to both porosity and additive dispersion from the same scan. Analysis of the pores revealed the overall porosity of the printed parts, with linear elastic fracture mechanics used to identify any pores likely to lead to premature failure of the parts. Analysis of the additive was found to be possible above a certain size of particle, with the size distribution used to identify any agglomeration of the silver phosphate glass. The particle positions were also used to determine the complete spatial randomness of the additive as a quantitative measure of the dispersion.

This shows that micro-CT is an effective method of identifying both porosity and additive agglomeration within printed parts, meaning it can be used for quality control of micro-composites and to validate the homogeneity of the polymer/additive mixture prior to printing.

This is believed to be the first instance of micro-CT being used to identify and analyse the distribution of an additive within a laser sintered part.