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Article
Publication date: 27 September 2021

Kashif Ishfaq, Mudassar Rehman, Ahmed Raza Khan and Yanen Wang

Human aging is becoming a common issue these days as it results in orthopaedic-related issues such as joints disorderness, bone-fracture. People with age = 60 years suffer more…

Abstract

Purpose

Human aging is becoming a common issue these days as it results in orthopaedic-related issues such as joints disorderness, bone-fracture. People with age = 60 years suffer more from these aforesaid issues. It is expected that these issues in human beings will ultimately reach 2.1 billion by 2050 worldwide. Furthermore, the increase in traffic accidents in young people throughout the world has significantly emerged the need for artificial implants. Their implantation can act as a substitute for fractured bones or disordered joints. Therefore, this study aims to focus on electron beam melted titanium (Ti)-based orthopaedic implants along with their recent trends in the field.

Design/methodology/approach

The main contents of this work include the basic theme and background of the metal-based additive manufacturing, different implant materials specifically Ti alloys and their classification based on crystallographic transus temperature (including α, metastable β, β and α + β phases), details of electron beam melting (EBM) concerning its process physics, various control variables and performance characteristics of EBMed Ti alloys in orthopaedic and orthodontic implants, applications of EBMed Ti alloys in various load-bearing implants, different challenges associated with the EBMed Ti-based implants along with their possible solutions. Recent trends and shortfalls have also been described at the end.

Findings

EBM is getting significant attention in medical implants because of its minor issues as compared to conventional fabrication practices such as Ti casting and possesses a significant research potential to fabricate various medical implants. The elastic modulus and strength of EBMed ß Ti-alloys such as 24Nb-4Zr-8Sn and Ti-33Nb-4Sn are superior compared to conventional Ti for orthopaedic implants. Beta Ti alloys processed by EBM have near bone elastic modulus (approximately 35–50 GPa) along with improved tribo-mechanical performance involving mechanical strength, wear and corrosion resistance, along with biocompatibility for implants.

Originality/value

Advances in EBM have opened the gateway Ti alloys in the biomedical field explicitly ß-alloys because of their unique biocompatibility, bioactivity along with improved tribo-mechanical performance. Less significant work is available on the EBM of Ti alloys in orthopaedic and orthodontic implants. This study is directed solely on the EBM of medical Ti alloys in medical sectors to explore their different aspects for future research opportunities.

Article
Publication date: 13 November 2009

George K. Stylios

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

1101

Abstract

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 21 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 7 September 2015

Lilan Gao, Hong Gao and Xu Chen

This review paper aims to provide a better understanding of formulation and processing of anisotropic conductive adhesive film (ACF) material and to summarize the significant…

Abstract

Purpose

This review paper aims to provide a better understanding of formulation and processing of anisotropic conductive adhesive film (ACF) material and to summarize the significant research and development work for the mechanical properties of ACF material and joints, which helps to the development and application of ACF joints with better reliability in microelectronic packaging systems.

Design/methodology/approach

The ACF material was cured at high temperature of 190°C, and the cured ACF was tested by conducting the tensile experiments with uniaxial and cyclic loads. The ACF joint was obtained with process of pre-bonding and final bonding. The impact tests and shear tests of ACF joints were completed with different aging conditions such as high temperature, thermal cycling and hygrothermal aging.

Findings

The cured ACF exhibited unique time-, temperature- and loading rate-dependent behaviors and a strong memory of loading history. Prior stress cycling with higher mean stress or stress amplitude restrained the ratcheting strain in subsequent cycling with lower mean stress or stress amplitude. The impact strength and adhesive strength of ACF joints increased with increase of bonding temperature, but they decreased with increase of environment temperature. The adhesive strength and life of ACF joints decreased with hygrothermal aging, whereas increased firstly and then decreased with thermal cycling.

Originality/value

This study is to review the recent investigations on the mechanical properties of ACF material and joints in microelectronic packaging applications.

Details

Soldering & Surface Mount Technology, vol. 27 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 19 October 2015

Sunil Kumar Tiwari, Sarang Pande, Sanat Agrawal and Santosh M. Bobade

The purpose of this paper is to propose and evaluate the selection of materials for the selective laser sintering (SLS) process, which is used for low-volume production in the…

3879

Abstract

Purpose

The purpose of this paper is to propose and evaluate the selection of materials for the selective laser sintering (SLS) process, which is used for low-volume production in the engineering (e.g. light weight machines, architectural modelling, high performance application, manufacturing of fuel cell, etc.), medical and many others (e.g. art and hobbies, etc.) with a keen focus on meeting customer requirements.

Design/methodology/approach

The work starts with understanding the optimal process parameters, an appropriate consolidation mechanism to control microstructure, and selection of appropriate materials satisfying the property requirement for specific application area that leads to optimization of materials.

Findings

Fabricating the parts using optimal process parameters, appropriate consolidation mechanism and selecting the appropriate material considering the property requirement of applications can improve part characteristics, increase acceptability, sustainability, life cycle and reliability of the SLS-fabricated parts.

Originality/value

The newly proposed material selection system based on properties requirement of applications has been proven, especially in cases where non-experts or student need to select SLS process materials according to the property requirement of applications. The selection of materials based on property requirement of application may be used by practitioners from not only the engineering field, medical field and many others like art and hobbies but also academics who wish to select materials of SLS process for different applications.

Details

Rapid Prototyping Journal, vol. 21 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 7 September 2012

H. Abd El‐Wahab, F. Abd El‐Hai, A.M. Naser, Z.I. El‐Bialy, M. Mostafa and L. Lin

Polymeric systems based on polyesteramides (PEA) are high performance materials, which combine the useful properties of polyester and polyamide resins, and find many applications…

Abstract

Purpose

Polymeric systems based on polyesteramides (PEA) are high performance materials, which combine the useful properties of polyester and polyamide resins, and find many applications, most importantly as protective surface coatings. The purpose of this paper is to characterise and evaluate new modified anti‐corrosive PEA resins for use in protective coating formulations.

Design/methodology/approach

In the study report here, new modified PEA compositions were prepared and evaluated as vehicles for surface coating. The PEA resins were obtained by means of a condensation polymerisation reaction between phthalic anhydride (PA) and N,N‐bis‐(2‐hydroxyethyl) linseed oil fatty acid amide (HELA) as the ingredient source of the polyol used. The phthalic anhydride was partially replaced with N‐phthaloylglutamic acid NPGA as the ingredient source of the dibasic acid. The structure of the resin was confirmed by FT‐IR spectral studies. Coatings of 50±5 μm thickness were applied to the surface of glass panels and mild steel strips by means of a brush. The coating performance of the resins was evaluated using international standard test methods and involved the measurement of phyisco‐mechanical properties and chemical resistance.

Findings

The tests carried out revealed that the modified PEA based on N‐phthaloylglutamic acid (NPGA) enhanced both phyisco‐mechanical and chemical properties. Also, the resins were incorporated within primer formulations and evaluated as anti‐corrosive single coatings. The results illustrate that the introduction of N‐phthaloylglutamic acid, within the resin structure, improved the film performance and enhances the corrosion resistance performance of PEA resins.

Practical implications

The modified PEA compounds can be used as binder in paint formulations to improve chemical, physical and corrosion resistance properties.

Originality/value

Modified PEA resins are cheaper and can be used to replace other more expensive binders. These modified PEA resins can compensate successfully for the presence of many the anticorrosive paint formulations and thus lower the costs. The main advantage of these binders is that they combine the properties of both polyester and polyamide resins based on nitrogenous compound, are of lower cost, and they also overcome the disadvantages of both its counterparts. Also, they can be applied in other industrial applications.

Article
Publication date: 13 May 2020

Raman Kumar, Jasgurpreet Singh Chohan, Rohit Goyal and Piyush Chauhan

Resistance spot welding (RSW) is an essential process in the automobile sector to join the components. The steel is the principal material utilized in car generation because of…

572

Abstract

Purpose

Resistance spot welding (RSW) is an essential process in the automobile sector to join the components. The steel is the principal material utilized in car generation because of its high obstruction against erosion, toughness, ease of support and its recuperation potential. Due to this, it was planned to study the mechanical properties, hardness and microstructure characteristics of RSW of Stainless steel 304.

Design/methodology/approach

In the present research, RSW of 304 stainless steel plates with 1 mm thickness and effect of current intensity, welding time, electrode pressure and holding time on nugget diameter, tensile strength microhardness and microstructure of the joints was investigated. The specimens were prepared according to the dimensions of 30 × 100 mm with 30 mm overlaps joint through the RSW machine. The tensile test of the specimen was carried out on a universal testing machine and microhardness of specimens measured using Vickers’s hardness tester. Taguchi L16 orthogonal array was used to scrutinize the significant parameters for each output.

Findings

It has been observed that the tensile strength of the specimen is affected by the current intensity and nugget diameter, and the weld time has a significant effect on the tensile strength. Microhardness is highly influenced by electrode pressure and holding time, as the increase in both these parameters resulted in the increase of microhardness. This is due to rapid cooling, which is done by the cooling water flowing through the copper electrodes.

Originality/value

This study was carried out using a copper electrode with a flat face with selected parameters and response factors. The study can be useful for researchers working on optimization of welding parameters on stainless steel.

Details

International Journal of Structural Integrity, vol. 12 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 2 August 2021

Abdelaziz Logbi, Mohamed Mani, Toufik Choungara and Abdelouahed Kriker

This paper aims to study the effect of mineral additions on the mortars’ physical, mechanical and durability properties. Two local mineral additions, considered inert, are chosen…

Abstract

Purpose

This paper aims to study the effect of mineral additions on the mortars’ physical, mechanical and durability properties. Two local mineral additions, considered inert, are chosen: limestone fillers from North-East of Algeria and natural dune sand from Algerian desert areas.

Design/methodology/approach

Two local additions are finely crushed to a fineness greater or equal to that of the used cement and incorporated into the mortars with predetermined rates; (0, 10%, 15% and 20%) compared to the cement weight to examine their effects on the mortars’ properties at different ages. Two conservation environments are chosen: freshwater as a neutral area and rising water table as an aggressive area to appreciate the effect of the two additions on physical and mechanical properties and durability.

Findings

The results showed the beneficial effect of these additions on compactness, mechanical resistance and durability toward the rising water table. The results have also allowed us to make an experimental comparison between the limestone addition which is commonly used in the Algerian cement industry and the dune sand, which is not yet well explored and exploited.

Originality/value

The added value of this study is the use of crushed dune sand which is a local addition of southern Algeria for improving the resistance of mortars and concrete toward the aggressiveness of rising water table which presents a major problem for the infrastructure of civil and public construction.

Details

World Journal of Engineering, vol. 20 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 4 November 2013

Prakash Mahanwar, Abhijit Sathyanarayana, Vaishali Bambole and Sunil Sabharwal

– The paper aims to discuss the evaluation of anti-corrosive efficiency of conducting polymer, polypyrrole in water borne epoxy-polyamine coatings.

Abstract

Purpose

The paper aims to discuss the evaluation of anti-corrosive efficiency of conducting polymer, polypyrrole in water borne epoxy-polyamine coatings.

Design/methodology/approach

Polypyrrole (PPy) is synthesised by chemical oxidative polymerisation. The synthesised PPy is characterised by employing FT-IR, XRD, SEM and EDX analysis. The coatings are formulated using water borne epoxy cross-linked with aliphatic polyamine adduct and the effect of PPy on corrosion prevention is studied. PPy was used as anti-corrosive pigment in concentration varying from 1 to 5 wt.%. In addition to anti-corrosive property; mechanical properties, chemical resistance and weathering properties of the coatings containing PPy are studied, thereby obtaining a wholesome data about the quality and performance of these coatings.

Findings

The result obtained through various tests showed that the coating with 1 and 2% PPy exhibited excellent weathering resistance, mechanical properties and improved chemical resistance. Higher percentage loading of PPy (beyond 3 per cent) proves to be disastrous, as extended percolation networks are formed which results in rapid intense corrosion leading to fast coating breakdown.

Research limitations/implications

The anti-corrosion property of the coating can be tested by means of atmospheric exposure such as Florida test which produces a real time evaluation of the anti-corrosive nature of the coating at natural condition rather than accelerated weathering, thereby providing more reliable performance data for intended application purpose.

Practical implications

The results find application in anti-corrosive/performance paints for industrial application.

Originality/value

This research paper presents the results of anti-corrosion behaviour of PPy in water borne epoxy-polyamide coating. Based on this result, a highly effective anti-corrosive coating can be formulated by the addition of small percentage of PPy in combination with other conventional pigments, thereby enhancing corrosion protection. But care must be taken so as to avoid formation of extended percolation network of PPy which leads to rapid coating breakdown.

Details

Pigment & Resin Technology, vol. 42 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 February 2021

Mohammadreza Lalegani Dezaki, Mohd Khairol Anuar Mohd Ariffin and Saghi Hatami

The purpose of this paper is to review research studies on process optimisation and machine development that lead to the enhancement of final products in various aspects of the…

1927

Abstract

Purpose

The purpose of this paper is to review research studies on process optimisation and machine development that lead to the enhancement of final products in various aspects of the fused deposition modelling (FDM) process.

Design/methodology/approach

An overview of the literature, focussing on process parameters, machine developments and material characterisations. This study investigates recent research studies that studied FDM capabilities in printing a vast range of materials from thermoplastics to metal alloys.

Findings

FDM is one of the most common techniques in additive manufacturing (AM) processes. Many parameters in this technology have effects on three-dimensional printed products. Therefore, it is necessary to obtain the optimum elements, for example, build orientation, layer thickness, nozzle diameter, infill pattern and bed temperature. By selecting a proper variable range of parameters, the layers adhere strongly and building end-use products of high quality are achievable. A vast range of materials and their properties from polymers to composite-based polymers are presented. Novel techniques to print metal alloys and composites are examined to increase the productivity of the FDM process. Additionally, defects such as shrinkage and warpage are discussed to eliminate the system’s limitations and improve the quality of final products. Multi-axis and mobile machines brought enhancements throughout the process to eliminate obstacles such as staircase defects in the conventional FDM process. In brief, recent developments were identified and a summary of major improvements was discussed in this study for future research.

Originality/value

This paper is an overview that provides information about research and developments in FDM. This review focusses on process optimisation and obstacles in printing polymers, composites, geopolymers and novel materials. Therefore, machine characteristics were examined to find out the accessibility of printing novel materials for different applications.

Details

Rapid Prototyping Journal, vol. 27 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 September 2011

H. Abd El‐Wahab, F. Abd El‐Hai, M. Abd El‐Fattah and L. Lin

Demands for coatings with superior technical characteristics have induced the use of composite coatings, which usually represent an extremely strong product. The resin blend…

Abstract

Purpose

Demands for coatings with superior technical characteristics have induced the use of composite coatings, which usually represent an extremely strong product. The resin blend technique is a simple and useful method for improving paint properties. Coal tar resins are the most economical coating extensively used in the industry; short oil‐length alkyd resins are usually used for air and force‐dry industrial coatings for metal surfaces. The purpose of this paper is to evaluate coating blends composed of these resins, in particular, the effects of short oil‐length alkyd additive on the properties of coal tar binder.

Design/methodology/approach

One way to achieve new types of binders is to make combinations of the existing ones, in an ideal case retaining the desirable properties of both. The alkyd has important properties over the original drying oil. To achieve the goal of improving coal tar resin properties, short oil‐length alkyd was blended with it. The prepared short oil‐length alkyd was characterised using IR and 1HNMR spectroscopy. The mixing ratio of short oil‐length alkyd with coal tar was up to 25 per cent. The compatibility of coating blend was characterised by scanning electron microscope. The physical, mechanical and chemical properties of the coating blend in addition to the corrosion resistance were determined according to ASTM methods.

Findings

In spite of a large number of synthetic resins being available for use in paint formulations, the alkyd resins surpassed all of them in versatility and low cost. The blend of short oil‐length alkyd resin with coal tar has yielded better coating blend properties. The coating blend showed significant enhancement of physical, mechanical and chemical properties such as gloss, drying time, adhesion, scratch hardness, acid and solvent resistance because the coating blend combines the properties of thermosetting and thermoplastic resins.

Research limitations/implications

Alkyd resins are the most extensively used synthetic polymers in the coating industry. Modification of coal tar blend based on other type of polyester resins could also be studied in order to assess the applicability of the coal tar blend system found for other applications.

Practical implications

These types of alkyd resins can be applied in other bitumen composites as additives and reinforce agent.

Originality/value

The paper shows how the low‐cost modified coal tar binder can be used for air and force‐dry industrial coatings for metal surfaces.

Details

Pigment & Resin Technology, vol. 40 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

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