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Article
Publication date: 17 July 2018

Wen-Hsien Kao, Yean-Liang Su, Jeng-Haur Horng and Shu-Er Yang

This paper aims to investigate the tribology, corrosion resistance and biocompatibility of high-temperature gas-nitrided Ti6Al4V alloy.

Abstract

Purpose

This paper aims to investigate the tribology, corrosion resistance and biocompatibility of high-temperature gas-nitrided Ti6Al4V alloy.

Design/methodology/approach

The tribological properties were studied by reciprocating wear tester. The corrosion resistance was evaluated by using potentiodynamic polarization test. The purified mouse leukaemic monocyte macrophage cells are used to investigate the biocompatibility.

Findings

The results show that the nitriding treatment leads to a significant improvement in the hardness and tribological properties of Ti6Al4V alloy. Specifically, compared to untreated Ti6Al4V, the hardness increases from 3.24 to 9.02 GPa, while the wear rate reduces by 12.5 times in sliding against a Ti6Al4V cylinder and 19.6 times in sliding against a Si3N4 ball. Furthermore, the nitriding treatment yields an improved corrosion resistance and a biocompatibility similar to that of untreated Ti6Al4V.

Originality/value

The nitrided Ti6Al4V alloy is an ideal material for the fabrication of load-bearing artificial implants.

Details

Industrial Lubrication and Tribology, vol. 70 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 September 2021

Kashif Ishfaq, Mudassar Rehman, Ahmed Raza Khan and Yanen Wang

Human aging is becoming a common issue these days as it results in orthopaedic-related issues such as joints disorderness, bone-fracture. People with age = 60 years suffer more…

Abstract

Purpose

Human aging is becoming a common issue these days as it results in orthopaedic-related issues such as joints disorderness, bone-fracture. People with age = 60 years suffer more from these aforesaid issues. It is expected that these issues in human beings will ultimately reach 2.1 billion by 2050 worldwide. Furthermore, the increase in traffic accidents in young people throughout the world has significantly emerged the need for artificial implants. Their implantation can act as a substitute for fractured bones or disordered joints. Therefore, this study aims to focus on electron beam melted titanium (Ti)-based orthopaedic implants along with their recent trends in the field.

Design/methodology/approach

The main contents of this work include the basic theme and background of the metal-based additive manufacturing, different implant materials specifically Ti alloys and their classification based on crystallographic transus temperature (including α, metastable β, β and α + β phases), details of electron beam melting (EBM) concerning its process physics, various control variables and performance characteristics of EBMed Ti alloys in orthopaedic and orthodontic implants, applications of EBMed Ti alloys in various load-bearing implants, different challenges associated with the EBMed Ti-based implants along with their possible solutions. Recent trends and shortfalls have also been described at the end.

Findings

EBM is getting significant attention in medical implants because of its minor issues as compared to conventional fabrication practices such as Ti casting and possesses a significant research potential to fabricate various medical implants. The elastic modulus and strength of EBMed ß Ti-alloys such as 24Nb-4Zr-8Sn and Ti-33Nb-4Sn are superior compared to conventional Ti for orthopaedic implants. Beta Ti alloys processed by EBM have near bone elastic modulus (approximately 35–50 GPa) along with improved tribo-mechanical performance involving mechanical strength, wear and corrosion resistance, along with biocompatibility for implants.

Originality/value

Advances in EBM have opened the gateway Ti alloys in the biomedical field explicitly ß-alloys because of their unique biocompatibility, bioactivity along with improved tribo-mechanical performance. Less significant work is available on the EBM of Ti alloys in orthopaedic and orthodontic implants. This study is directed solely on the EBM of medical Ti alloys in medical sectors to explore their different aspects for future research opportunities.

Article
Publication date: 23 October 2021

Fangfang Sun, Tianze Wang and Yong Yang

Rapid prototyping (RP) technology is widely used in many fields in recent years. Bone tissue engineering (TE) is an interdisciplinary field involving life sciences, engineering…

Abstract

Purpose

Rapid prototyping (RP) technology is widely used in many fields in recent years. Bone tissue engineering (TE) is an interdisciplinary field involving life sciences, engineering and materials science. Hydroxyapatite (HAp) are similar to natural bone and it has been extensively studied due to its excellent biocompatibility and osteoconductivity. This paper aims to review nanoscaled HAp-based scaffolds with high porosity fabricated by various RP methods for bone regeneration.

Design/methodology/approach

The review focused on the fabrication methods of HAp composite scaffolds through RP techniques. The paper summarized the evaluation of these scaffolds on the basis of their biocompatibility and biodegradability through in vitro and in vivo tests. Finally, a summary and perspectives on this active area of research are provided.

Findings

HAp composite scaffold fabricated by RP methods has been widely used in bone TE and it has been deeply studied by researchers during the past two decades. However, its brittleness and difficulty in processing have largely limited its wide application in TE. Therefore, the formability of HAp combined with biocompatible organic materials and fabrication techniques could be effectively enhanced, and it can be used in bone TE applications finally.

Originality/value

This review paper presented a comprehensive study of the various types of HAp composite scaffold fabricated by RP technologies and introduced their potential application in bone TE, as well as future roadmap and perspective.

Details

Rapid Prototyping Journal, vol. 28 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 20 June 2016

Jatender Pal Singh, Pulak M. Pandey and Anita Kamra Verma

Scaffolds are essentially required to have open porous structure for facilitating bone to grow. They are generally placed on those bone defective/fractured sites which are more…

Abstract

Purpose

Scaffolds are essentially required to have open porous structure for facilitating bone to grow. They are generally placed on those bone defective/fractured sites which are more prone to compressive loading. Open porous structure lacks in strength in comparison to solid. Selective laser sintering (SLS) process is prominently used for fabrication of polymer/composite scaffolds. So, this paper aims to study for fabrication of three-dimensional open porous scaffolds with enhanced strength, process parameters of SLS of a biocompatible material are required to be optimized.

Design/methodology/approach

Regular open porous structures with suitable pore size as per computer-aided design models were fabricated using SLS. Polyamide (PA-2200) was used to fabricate the specimen/scaffold. To optimize the strength of the designed structure, response surface methodology was used to design the experiments. Specimens as per ASTM D695 were fabricated using SLS and compressive testing was carried out. Analysis of variance was done for estimating contribution of individual process parameters. Optimized process parameters were obtained using a trust region algorithm and correlated with experimental results. Accuracy of the fabricated specimen/scaffold was also assessed in terms of IT grades. In vitro cell culture on the fabricated structures confirmed the biocompatibility of polyamide (PA-2200).

Findings

Optimized process parameters for open cell process structures were obtained and confirmed experimentally. Laser power, hatch spacing and layer thickness have contributed more in the porous part’s strength than scan speed. The accuracy of the order of IT16 has been found for all functional dimensions. Cell growth and proliferation confirmed biocompatibility of polyamide (PA-2200) for scaffold applications.

Originality/value

This paper demonstrates the biocompatibility of PA-2200 for scaffold applications. The optimized process parameters of SLS process for open cell structure having pore size 1.2 × 1.2 mm2 with strut diameter of 1 mm have been obtained. The accuracy of the order of IT16 was obtained at the optimized process factors.

Details

Rapid Prototyping Journal, vol. 22 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 14 June 2011

Cho‐Pei Jiang, Jyun‐Ru Huang and Ming‐Fa Hsieh

Bone tissue engineering is an emerging field providing viable substitutes for bone regeneration. Poly(ε‐caprolactone) (PCL) is a good candidate for scaffold fabrication due to its…

1262

Abstract

Purpose

Bone tissue engineering is an emerging field providing viable substitutes for bone regeneration. Poly(ε‐caprolactone) (PCL) is a good candidate for scaffold fabrication due to its high mechanical strength and excellent resistance under moist conditions, but its hydrophobicity causes cell‐attached difficulties, thus limiting its clinical application. The paper aims to develop an air pressure‐aided deposition system for fabricating scaffolds made of synthesized PCL‐PEG‐PCL copolymers and to validate the biocompatibility and hydrophilicity improvement of fabricated scaffolds.

Design/methodology/approach

An air pressure‐aided deposition system that involves rapid prototyping technique has been developed to fabricate scaffolds for tissue engineering (TE) application. Poly(ethylene glycol) (PEG), a hydrophilic non‐ionic polymer, is adopted to reduce the hydrophobicity of PCL alone. The synthesis process of PCL‐PEG‐PCL copolymer is briefly introduced. Effect of viscosity in regard to scanning speed on the deposited strand is investigated. Scaffolds with different mean pore sizes are fabricated using the developed system. The fibroblast cells are seeded for culturing and biocompatibility of fabricated scaffolds are validated using methylthiazol tetrazolium assay.

Findings

The study finds that the air pressure‐aided deposition system is suitable for fabricating micro‐porous cellular scaffold, especially for thermal‐sensitive copolymers. In addition, the experimental results shows that at the molecular weight of 50,000, the molten form can be stably deposited through a heating nozzle at an air pressure of 0.3 MPa and no crack occurs after it solidifies. The scaffold with mean pore size of 339×396 μm is suitable for fibroblast binding and ingrowth. The synthesized copolymers are non‐toxic, biocompatible and can be used for biomedical application.

Research limitations/implications

This study shows that weight ratio of PEG, 0.1, enhances the hydrophilicity of copolymer. Improvement regarding the weight ratio of PEG is necessary. Important challenges for further research are to optimize the fabrication parameter and pore interconnection for eliminating pore size error and enhancing cells proliferation, respectively.

Originality/value

An air pressure‐aided deposition system is successfully proposed to construct 3D tissue scaffolds. In addition, synthesized PCL‐PEG‐PCL copolymers are verified for biocompatibility and successfully fabricated into tissue scaffold with different mean pore sizes.

Details

Rapid Prototyping Journal, vol. 17 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 6 July 2015

Ademola O. Kaka, Mehmet Toycan and Stuart D. Walker

A vertically stacked, three layer hybrid Hilbert fractal geometry and serpentine radiator-based patch antenna is proposed and characterized for medical implant applications at the…

Abstract

Purpose

A vertically stacked, three layer hybrid Hilbert fractal geometry and serpentine radiator-based patch antenna is proposed and characterized for medical implant applications at the Industrial, Scientific and Medical band (2.4-2.48 GHz). Antenna parameters are optimised to achieve miniaturized, biocompatible and stable transmission characteristics. The paper aims to discuss these issues.

Design/methodology/approach

Human tissue effects on the antenna electrical characteristics were simulated with a three-layer (skin, fat and muscle) human tissue model with the dimensions of 180×70×60 mm3 (width×height×thickness mm3). Different stacked substrates are utilized for the satisfactory characteristics. Two identical radiating patches are printed on Roger 3,010 (ε r=10.2) and Alumina (ε r=9.4) substrate materials, respectively. In addition, various superstrate materials are considered and simulated to prevent short circuit the antenna while having a direct contact with the metallization, and achieve biocompatibility. Finally, superstrate material of Zirconia (ε r=29) is used to achieve biocompatibility and long-life. A finite element method is used to simulate the proposed hybrid model with commercially available Ansoft HFSS software.

Findings

The antenna is miniaturized, having dimensions of 10×8.4×2 mm3 (width×height×thickness mm3). The resonance frequency of the antenna is 2.4 GHz with a bandwidth of 100 MHz at return loss (S11) of better than −10 dB characteristics. Overall, the proposed antenna have 50 Ω impedance matching, −21 dB far field antenna gain, single-plane omni-directional radiation pattern properties and incident power of 5.3 mW to adhere Specific Absorption Rate regulation limit.

Originality/value

Vertically stacked three layer hybrid design have miniaturized characteristics, wide bandwidth, biocompatible, and stable characteristics in three layer human tissue model make this antenna suitable for implant biomedical monitor systems. The advanced simulation analysis of the proposed design constitutes the main contribution of the paper.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 34 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 10 May 2022

Senthil Kumar Selvaraj, Srimathy B., Sakthivel S. and Senthil Kumar B.

In the past decade, the biopolymeric properties of chitosan (CH) have been largely exploited for various applications. This paper aims to study the use of CH in its nanoform, i.e…

Abstract

Purpose

In the past decade, the biopolymeric properties of chitosan (CH) have been largely exploited for various applications. This paper aims to study the use of CH in its nanoform, i.e. as nanofibers blended with polyvinyl alcohol (PVA) for various antimicrobial applications in detail. In particular, their ability toward bacterial growth inhibition, in vitro drug release and their biocompatibility toward tissue growth have been investigated in detail.

Design/methodology/approach

Electrospinning technique was adapted for depositing CH/PVA blended nanofilms on the silver foil under optimized conditions of high voltage. Three different concentrations of blended nanofiber samples were prepared and their antimicrobial properties were studied.

Findings

The bead diameter and average diameter of blended nanofibers increase with CH concentration. Antibacterial activity increases as CH concentration increases. Increased hydrophilicity in CH-enriched samples contributes to a higher drug release profile.

Originality/value

To the best of the authors’ knowledge, chick chorioallantoic membrane assay analysis has been carried out for the first time for CH/PVA films which shows that CH/PVA blends are biocompatible. CH after being converted as nanoparticles exhibits higher drug release rate by in vitro method.

Details

Research Journal of Textile and Apparel, vol. 28 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 June 2020

Kesheng Lin, Jie Liu, Jia-Min Wu, Yunlong Sun, Feng Li, Yan Zhou and Yusheng Shi

The main cause of aseptic inflammation after an in vivo implantation is that Poly(L-lactide) (PLLA) and Poly(D-lactide) have a slower degradation and absorption rate, while…

Abstract

Purpose

The main cause of aseptic inflammation after an in vivo implantation is that Poly(L-lactide) (PLLA) and Poly(D-lactide) have a slower degradation and absorption rate, while Poly(D, L-lactide) (PDLLA) has a much faster degradation rate than PLLA because of its amorphous structure. Also, the hydrolyzate of Hydroxyapatite (HA) is alkaline, which can neutralize local tissue peracid caused by hydrolysis of Polylactic acid.

Design/methodology/approach

In this study, the selective laser sintering (SLS) technique was chosen to prepare bone scaffolds using nano-HA/PDLLA composite microspheres, which were prepared by the solid-in-oil-in-water (S/O/W) method. First, the SLS parameters range of bulk was determined by the result of a single-layer experiment and the optimized parameters were then obtained by the orthogonal experiment. The tensile property, hydrophobicity, biocompatibility, biological toxicity and in vitro degradation of the samples with optimized SLS parameters were characterized.

Findings

As a result, the samples showed a lower tensile strength because of the many holes in their interior, which was conducive to better cell adhesion and nutrient transport. In addition, the samples retained their inherent properties after SLS and the hydrophobicity was improved after adding nano-HA because of the OH group. Furthermore, the samples showed good biocompatibility with the large number of cells adhering to the material through pseudopods and there was no significant difference between the pure PDLLA and 10% HA/PDLLA in terms of biological toxicity. Finally, the degradation rate of the composites could be tailored by the amount of nano-HA.

Originality/value

This study combined the S/O/W and SLS technique and provides a theoretical future basis for the preparation of drug-loaded microsphere scaffolds through SLS using HA/PDLLA composites.

Details

Rapid Prototyping Journal, vol. 26 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 December 2004

George K. Stylios

Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…

3545

Abstract

Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 16 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 March 2003

Suman Das, Scott J. Hollister, Colleen Flanagan, Adebisi Adewunmi, Karlin Bark, Cindy Chen, Krishnan Ramaswamy, Daniel Rose and Erwin Widjaja

The aim of this research is to develop, demonstrate and characterize techniques for fabricating such scaffolds by combining solid freeform fabrication and computational design…

2967

Abstract

The aim of this research is to develop, demonstrate and characterize techniques for fabricating such scaffolds by combining solid freeform fabrication and computational design methods. When fully developed, such techniques are expected to enable the fabrication of tissue engineering scaffolds endowed with functionally graded material composition and porosity exhibiting sharp or smooth gradients. Results of bio‐compatibility and in vivo implantation are presented.

Details

Rapid Prototyping Journal, vol. 9 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

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