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Open Access
Article
Publication date: 13 March 2024

Tao Wang, Shaoliang Wu, Hengqiong Jia, Shanqing Peng, Haiyan Li, Piyan Shao, Zhao Wei and Yi Shi

During the construction process of the China Railway Track System (CRTS) I type filling layer, the nonwoven fabric bags have been used as grouting templates for cement asphalt…

Abstract

Purpose

During the construction process of the China Railway Track System (CRTS) I type filling layer, the nonwoven fabric bags have been used as grouting templates for cement asphalt (CA) emulsified mortar. The porous structure of nonwoven fabrics endowed the templates with breathability and water permeability. The standard requires that the volume expansion rate of CA mortar must be controlled within 1%–3%, which can generate expansion pressure to ensure that the cavities under track slabs are filled fully. However, the expansion pressure caused some of the water to seep out from the periphery of the filling bag, and it would affect the actual mix proportion of CA mortar. The differences in physical and mechanical properties between the CA mortar under track slabs and the CA mortar formed in the laboratory were studied in this paper. The relevant results could provide important methods for the research of filling layer materials for CRTS I type and other types of ballastless tracks in China.

Design/methodology/approach

During the inspection of filling layer, the samples of CA mortar from different working conditions and raw materials were taken by uncovering the track slabs and drilling cores. The physical and mechanical properties of CA mortar under the filling layer of the slab were systematically analyzed by testing the electrical flux, compressive strength and density of mortar in different parts of the filling layer.

Findings

In this paper, the electric flux, the physical properties and mechanical properties of different parts of CA mortar under the track slab were investigated. The results showed that the density, electric flux and compressive strength of CA mortar were affected by the composition of raw materials for dry powders and different parts of the filling layer. In addition, the electrical flux of CA mortar gradually decreased within 90 days’ age. The electrical flux of samples with the thickness of 54 mm was lower than 500 C. Therefore, the impermeability and durability of CA mortar could be improved by increasing the thickness of filling layer. Besides, the results showed that the compressive strength of CA mortar increased, while the density and electric flux decreased gradually, with the prolongation of hardening time.

Originality/value

During 90 days' age, the electrical flux of the CA mortar gradually decreased with the increase of specimen thickness and the electrical flux of the specimens with the thickness of 54 mm was lower than 500 C. The impermeability and durability of the CA mortar could be improved by increasing the thickness of filling layer. The proposed method can provide reference for the further development and improvement of CRTS I and CRTS II type ballastless track in China.

Details

Railway Sciences, vol. 3 no. 2
Type: Research Article
ISSN: 2755-0907

Keywords

Open Access
Article
Publication date: 16 November 2023

Tao Wang, Shaoliang Wu, Hengqiong Jia, Zhao Wei, Haiyan Li, Piyan Shao, Shanqing Peng and Yi Shi

The construction of cement asphalt (CA) emulsified mortar can obviously disturb the slab status after the fine adjustment. To decrease or eliminate the influence of CA mortar

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Abstract

Purpose

The construction of cement asphalt (CA) emulsified mortar can obviously disturb the slab status after the fine adjustment. To decrease or eliminate the influence of CA mortar grouting on track slab geometry status, the effects of grouting funnel, slab pressing method, mortar expansion ratio, seepage ratio and grouting area on China Railway Track System Type (CRTS I) track slab geometry status were discussed in this paper.

Design/methodology/approach

Combined with engineering practice, this paper studied the expansion law of filling layer mortar, the liquid level height of the filling funnel, the pressure plate device and the amount of exudation water and systematically analyzed the influence of filling layer mortar construction on the state of track slab. Relevant precautions and countermeasures were put forward.

Findings

The results showed that the track slab floating values of four corners were different with the CA mortar grouting and the track slab corner near CA mortar grouting hole had the maximum floating values. The anti-floating effect of “7” shaped slab pressing device was more efficient than fixed-joint angle iron, and the slab floating value could be further decreased by increasing the amount of “7” shaped slab pressing devices. After CA mortar grouting, the track slab floating pattern had a close correlation with the expansion rate and water seepage rate of CA mortar over time and the expansion and water seepage rate of the mortar were faster when the temperature was high. Furthermore, the use of strip CA mortar filling under the rail bearing platform on both sides could effectively reduce the float under the track slab, and it could also save mortar consumption and reduce costs.

Originality/value

This study plays an important role in controlling the floating values, CA mortar dosage and the building cost of projects by grouting CA mortar at two flanks of filling space. The research results have guiding significance for the design and construction of China's CRTS I, CRTS II and CRTS III track slab.

Details

Railway Sciences, vol. 2 no. 4
Type: Research Article
ISSN: 2755-0907

Keywords

Article
Publication date: 19 September 2023

Hong-Feng Li, Jun Sun, Xiao-Yong Wang, Lei-Lei Xing and Guang-Zhu Zhang

The purpose of this paper is to add expanded perlite (EP) immobilized microorganisms that replace part of the standard sand in mortar to improve the self-healing ability of mortar

Abstract

Purpose

The purpose of this paper is to add expanded perlite (EP) immobilized microorganisms that replace part of the standard sand in mortar to improve the self-healing ability of mortar cracks and reduce the water absorption of mortar after healing.

Design/methodology/approach

Bacillus pseudofirmus spores were immobilized with EP particles as self-healing agents. The effects of adding self-healing agents on the compressive strength of mortar specimens were observed. The ability of mortar specimens to heal cracks was evaluated using crack microscopic observation and water absorption experiments. The filler at the cracks was microscopically analyzed by scanning electron microscope and X-ray diffraction experiments.

Findings

First, the internal curing effect of EP promotes the hydration of cement in mortar, which generates more amount and denser crystal structure of Ca(OH)2 at mortar cracks and improves the self-healing ability of mortar. Second, the self-healing ability of mortar improves with the increase of self-healing agent admixture. Adding a self-healing agent of high admixture makes the planar undulation of calcite crystal accumulation at mortar cracks more significant. Finally, the initial crack widths that can be completely healed by adding EP and self-healing agents to the mortar are 200 µm and 600 µm, respectively.

Originality/value

The innovation points of this study are as follows. (1) The mechanism of the internal curing effect of EP particles on the self-healing ability of mortar cracks was revealed by crack microscopic observation tests and microscopic experiments. (2) The effect of different self-healing agent amounts on the self-healing ability of mortar cracks has been studied. (3) The effects of EP particles and self-healing agents on healing different initial widths were elucidated by crack microscopic observation tests.

Graphical abstract

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 26 April 2023

S.N. Basavana Gowda, Subhash Yaragal, C. Rajasekaran and Sharan Kumar Goudar

In recent years, fire accidents in engineering structures have often been reported worldwide, leading to a severe risk to life and property safety. The present study is carried…

Abstract

Purpose

In recent years, fire accidents in engineering structures have often been reported worldwide, leading to a severe risk to life and property safety. The present study is carried out to evaluate the performance of Ground Granulated Blast Furnace Slag (GGBS) and fly ash–blended laterized mortars at elevated temperatures.

Design/methodology/approach

This test program includes the replacement of natural river sand with lateritic fine aggregates (lateritic FA) in terms of 0, 50 and 100%. Also, the ordinary Portland cement (OPC) was replaced with fly ash and GGBS in terms of 10, 20, 30% and 20, 40 and 60%, respectively, for producing blended mortars.

Findings

This paper presents results related to the determination of residual compressive strengths of lateritic fine aggregates-based cement mortars with part replacement of cement by fly ash and GGBS exposed to elevated temperatures. The effect of elevated temperatures on the physical and mechanical properties was evaluated with the help of microstructure studies and the quantification of hydration products.

Originality/value

A sustainable cement mortar was produced by replacing natural river sand with lateritic fine aggregates. The thermal strength deterioration features were assessed by exposing the control specimens and lateritic fine aggregates-based cement mortars to elevated temperatures. Changes in the mechanical properties were evaluated through a quantitative microstructure study using scanning electron microscopy (SEM) images. The phase change of hydration products after exposure to elevated temperatures was qualitatively analyzed by greyscale thresholding of SEM images using Image J software.

Details

Journal of Structural Fire Engineering, vol. 14 no. 4
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 18 July 2023

Piti Sukontasukkul, Buchit Maho, Sila Komkham, Satharat Pianfuengfoo, Hexin (Johnson) Zhang, Doo-Yeol Yoo, Weerachart Tangchirapat, Worathep Sae-Long, Suchart Limkatanyu and Prinya Chindaprasirt

This study aims to propose a technique that establishes a mathematical relationship between width and time, and utilizes a derivative method to determine the initial printable…

Abstract

Purpose

This study aims to propose a technique that establishes a mathematical relationship between width and time, and utilizes a derivative method to determine the initial printable time (tint) for mortar suitable for 3D printing. The study conducted experimental tests on the tint, layer strain, and the relationship between filament width and time. These tests involved plain mortar and mortar reinforced with micro-fibers at varying volume fractions. The tint was determined analytically using the derivative method.

Design/methodology/approach

This study introduces a technique to accurately determine the initial printable time (tint) and width/height of printed cement mortar. Precise tint determination is essential for ensuring proper filament printing timing and eliminating the need for trial and error.

Findings

Results show that the proposed technique accurately determines the tint, as evidenced by the resemblance between expected and actual initial widths. Fiber-reinforced mortar (FRM) has a smaller tint than plain mortar, which decreases with an increasing fiber content. Additionally, FRM displays smaller layer strains compared to plain mortar.

Research limitations/implications

Results show that the proposed technique accurately determines the tint, as evidenced by the resemblance between expected and actual initial widths. FRM exhibits smaller tint and displays smaller layer strains than plain mortar.

Originality/value

This study introduces a novel technique that uses a mathematical relationship to determine the tint and height of cement mortar printing.

Details

Rapid Prototyping Journal, vol. 29 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 23 August 2022

Naveen Revanna and Charles K.S. Moy

A study on the mechanical characteristics of cementitious mortar reinforced with basalt fibres at ambient and elevated temperatures was carried out. To investigate their effect…

Abstract

Purpose

A study on the mechanical characteristics of cementitious mortar reinforced with basalt fibres at ambient and elevated temperatures was carried out. To investigate their effect, chopped basalt fibres with varying percentages were added to the cement mortar.

Design/methodology/approach

All the specimens were heated using a muffle furnace. Flexural strength and Compressive strength tests were performed, while monitoring the moisture loss to evaluate the performance of basalt fibre reinforced cementitious mortars at elevated temperatures.

Findings

From the study, it is clear that basalt fibres can be used to reinforce mortar as the fibres remain unaffected up to 500 °C. Minimal increases in flexural strengths and compressive strengths were measured with the addition of basalt fibres at both ambient and elevated temperatures. SEM pictures revealed fibre matrix interaction/degradation at different temperatures.

Originality/value

The current study shows the potential of basalt fibre addition in mortar as a reinforcement mechanism at elevated temperatures and provides experimental quantifiable mechanical performances of different fibre percentage addition.

Details

Journal of Structural Fire Engineering, vol. 14 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 9 January 2009

Tuan Anh Nguyen and Xianming Shi

This research aims to unravel the role of salt contamination and corrosion inhibiting admixtures in the processes of cement hydration and rebar corrosion.

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Abstract

Purpose

This research aims to unravel the role of salt contamination and corrosion inhibiting admixtures in the processes of cement hydration and rebar corrosion.

Design/methodology/approach

Mortar samples were prepared with NaCl and one of three corrosion inhibitors, sodium nitrite, disodium β‐glycerophosphate, or N,N′‐dimethylethanolamine, admixed. After 28 days curing, all steel‐mortar samples were ponded with 3 percent NaCl solution and electrochemical impedance spectroscopy (EIS) measurements were conducted periodically during the first 48 days. After 60 days of ponding by 3 percent NaCl solution, field‐emission scanning electron microscopy (FESEM) analyses were conducted on the fracture surface of the steel‐mortar sample.

Findings

The FESEM results revealed that admixing chlorides and inhibitors in fresh mortar changed the morphology and cement hydration product of hardener mortar at the steel‐mortar interface. The EIS data indicated that all inhibitors increased the polarization resistance of steel, implying reduced corrosion rate of the steel over 48‐day exposures to salt ponding. 0.05 M N,N′‐dimethylethanolamine was the most effective corrosion inhibitor, followed by 0.5 M sodium nitrite; whereas 0.05 M disodium β‐glycerophosphate was a slower and less capable corrosion inhibitor. The admixing of inhibitors in fresh mortar consistently increased the capacitance and decreased the electrical resistance of hardened mortar. The effect of sodium nitrite inhibitor on the resistance of steel mortar interfacial film compensated that of corrosive NaCl by participating to the formation of a protective ferric oxide film.

Originality/value

The results reported shed light on the complex role of admixed salt and corrosion inhibitors in cement hydration and their implications on the durability of steel‐reinforced concrete.

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 3 March 2020

Yacine Abadou, Abderrahmane Ghrieb, Rosa Bustamante and Hayette Faid

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of…

Abstract

Purpose

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of statistical modeling in a mixture experiment is to model the blending surface such that predictions of the response for any mixture component, singly or in combination, can be made empirically. Testing of the model adequacy will also be an important part of the statistical procedure.

Design/methodology/approach

A series of mortar using air lime, marble and ceramic sanitary waste aggregates were prepared for statistically designed combinations. The combinations were designed based on the mixture-design concept of design of experiments; this mortar is often used as a filler material in restoration projects. The aim of this work is to find an optimal composition of a paste for the manufacture of air lime mortar with ceramic and marble waste. This investigation aims to recommend mix design for air lime-based mortar, by optimizing the input combination for different properties, and to predict properties such as mechanical strength, thermogravimetric and x-ray diffraction analysis with a high degree of accuracy, based on a statistical analysis of experimental data.

Findings

This paper discusses those mortar properties that architects, contractors and owners consider important. For each of these properties, the influence of ceramic and marble waste in the air lime mortar is explored. The flexibility of lime-based mortars with waste materials to meet a wide range of needs in both new construction and restoration of masonry projects is demonstrated.

Originality/value

The objective of the present investigation is to recommend mixture design for air lime mortar with waste, by optimizing the input combination for different properties, and to predict properties such as compressive strength, flexural strength with a high degree of accuracy, based on the statistical analysis of experimental data. The authors conducted a mixture design study that takes into account dependent parameters such as the constituents of our air lime-based mortar where we have determined an experiment matrix to which we have connected the two responses, namely, compressive and flexural strength. By introducing the desirability criteria of these two responses, using JMP software, we were able to obtain a mixture optimal for air lime mortar with ceramic and marble waste.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 5 April 2011

Colin Williams, Steve Goodhew and Richard Griffiths

The purpose of the paper is to explore the structural feasibility of substituting traditional thick joint mortars with earth slurry mortars modified with varying amounts of sand…

Abstract

Purpose

The purpose of the paper is to explore the structural feasibility of substituting traditional thick joint mortars with earth slurry mortars modified with varying amounts of sand. Thin jointing of earth blocks would reduce the cost of sustainable earth construction.

Design/methodology/approach

Compressive strength of earth‐block cubes was determined. Flexural strength was measured using the BRE electronic bond wrench, which enables block couplets to be tested quickly and accurately. Three samples of earth block, one from southwest England and two from East Anglia, together with nine examples of earth slurry mortar jointing were studied, including the effect of reinforcing the joint and or the block using hessian.

Findings

The 28‐day cube characteristic compressive strengths were determined for Appley soil, Norfolk lump and Beeston soil, the last with 0 per cent sand, 25 per cent sand and with 25 per cent sand with hessian. The flexural strengths of Appley and Beeston earth slurries were determined, along with Thermalite thin jointed cement and cement mortar for comparison. The Beeston soil flexural strength increased with increasing sand content. Earth slurry with 40 per cent sand and hessian present in the joint gave the greatest strength. It is important to use blocks and slurry mortars of the same soil. Extruded and compressed earth blocks are best suited to slurry jointing.

Originality/value

This work successfully demonstrates the structural feasibility of carefully reducing the thickness of earth mortars when constructing sustainable earth block walling. Characteristic flexural strengths are suggested where the test results were sufficiently consistent, and of a magnitude likely to be useful in design.

Details

Structural Survey, vol. 29 no. 1
Type: Research Article
ISSN: 0263-080X

Keywords

Article
Publication date: 28 October 2019

Souheila Kaabachi, Selima Ben Mrad and Anne Fiedler

The purpose of this paper is to demonstrate how an e-bank’s structure (click-and-mortar bank vs internet-only bank) influences the consumer’s evaluation of website quality, and to…

1911

Abstract

Purpose

The purpose of this paper is to demonstrate how an e-bank’s structure (click-and-mortar bank vs internet-only bank) influences the consumer’s evaluation of website quality, and to identify the most significant website features that influence online trust and lead to consumer loyalty.

Design/methodology/approach

A non-probability convenience sample of 476 online bank users (248 click-and-mortar and 230 internet-only bank users) was used in this study. An online survey was conducted. Structural equation modeling and multi-group analysis were used to analyze the data.

Findings

Findings suggest that e-trust and e-loyalty levels depend on the e-banking structure. Click-and-mortar-based online users were found to have more trust and loyalty in their online banks than internet-only bank users. Findings demonstrate that website features are evaluated differently according to the e-bank structure. Information design and interactivity are very important for internet-only banks, and their effect on online trust seems to be higher. On the other hand, website personalization was evaluated as more important for click-and-mortar banks and had a stronger impact on online trust.

Practical implications

To promote the trustworthiness of their websites and retain customers, internet-only banks should make the experience more tangible for users by developing a pleasant online experience. Personalization is an important variable that can enhance the consumer’s engagement with the brand. Click-and-mortar banks should enhance their interactivity by providing a continuous and consistent experience across different channels of distribution whether online or in-person and provide more interactive tools on their websites.

Originality/value

This study contributes significantly to the marketing research literature related to consumer trust as well as to the electronic banking literature. It is the first study to compare customers of click-and-mortar banks with customers of internet-only banks when evaluating website features. It also explores the impact of the e-bank model on the relationship between website features and online trust and customer loyalty.

Details

International Journal of Bank Marketing, vol. 38 no. 2
Type: Research Article
ISSN: 0265-2323

Keywords

1 – 10 of over 5000