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1 – 10 of over 1000Bilian Cheng, Gaoming Jiang, Junjie Zhao and Bingxian Li
The purpose of this paper is to conveniently and accurately design partial knitting knitted fabrics based on matrix transformation.
Abstract
Purpose
The purpose of this paper is to conveniently and accurately design partial knitting knitted fabrics based on matrix transformation.
Design/methodology/approach
Using mathematical modeling, the pattern diagram block matrix and process design matrix of partial knitting knitted fabrics are established, and the process knitting diagram with parameter information is generated. Based on the establishment of the mathematical model of the process knitting diagram, a loop deformation method based on three-dimensional (3D) coordinate point matrix transformation is proposed.
Findings
The matrix transformation method can provide a suitable deformed loop mode for partial knitting knitted fabrics and helps to generate a 3D modeling diagram conveniently.
Originality/value
This paper proposed a method of design and modeling of partial knitting knitted fabric based on matrix transformation. Taking the 3D modeling effect of conventional partial knitting as an example to test the modeling method, the results show that after matrix transformation, the loop model can realize the rapid transformation and calculation of the coordinates of the control point and generate a 3D modeling diagram.
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Song Thanh Quynh Le, June Ho and Huong Mai Bui
This paper aims to develop a decision support system for predicting the knitting production’s efficiency based on the input parameters of an order. This tool supports the…
Abstract
Purpose
This paper aims to develop a decision support system for predicting the knitting production’s efficiency based on the input parameters of an order. This tool supports the operations managers to make reliable decisions of estimated delivery time, which will result in reducing waste arising from late delivery, overtime and increased labor.
Design/methodology/approach
The decision tree method with a set of logical IF-THEN rules is used to determine the knitting production’s efficiency. Each path of the decision tree represents a rule of the following form: “IF <Condition> THEN <Efficiency label>.” Starting with identifying and categorizing input specifications, the model is then applied to the observed data to regenerate the results of efficiency into classification instances.
Findings
The production’s efficiency is the result of the interaction between input specifications such as yarn’s component, knitting fabric specifications and machine speed. The rule base is generated through a decision tree built to classify the efficiency into five levels, including very low, low, medium, high and very high. Based on this, production managers can determine the delivery time and schedule the manufacturing planning more accurately. In this research, the correct classification instances, which is simply a ratio of the correctly predicted observations to the total ones, reach 80.17%.
Originality/Values
This research proposes a new methodology for estimating the efficiency of weft knitting production based on a decision tree method with an application of real data. This model supports the decision-making process of the estimated delivery time.
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Jialu Liang, Honglian Cong, Zhe Gao, Aijun Zhang and Zhijia Dong
The weft-knitted two-side jacquard fabric has the characteristics of complicated design principle and hard technical design. The purpose of this paper is to realize the…
Abstract
Purpose
The weft-knitted two-side jacquard fabric has the characteristics of complicated design principle and hard technical design. The purpose of this paper is to realize the computer-aided design of weft-knitted two-side jacquard fabric, and provide a certain reference for the development of this type of fabric.
Design/methodology/approach
The weft-knitted two-side jacquard fabric is divided into weft-knitted two-side similar pattern jacquard fabric and weft-knitted two-side independent pattern jacquard fabric. In order to achieve the purpose of this study, firstly, the structural characteristic of weft-knitted two-side jacquard fabric is analyzed. Then, the design principle of weft-knitted two-side jacquard fabric is studied. Next, the technical model of weft-knitted two-side jacquard fabric is established. Finally, the CAD flow chart of weft-knitted two-side jacquard fabric is proposed to realize the rapid product development.
Findings
Based on the above method, through the development example of weft two-side similar pattern jacquard fabric and weft two-side independent pattern jacquard fabric, the computer-aided design of the weft two-side jacquard fabric is verified.
Research limitations/implications
Because of limited research studies, three-dimensional computer-aided design of weft-knitted two-side jacquard fabric loop structure will be studied in the further research, and the technical design speed needs to be improved to meet the needs of large patterns and positioning patterns.
Practical implications
The computer-aided design of weft-knitted two-side jacquard fabric will offer a certain reference for product development, technical principles, performance research and computer simulation for the in-depth study of the fabric.
Social implications
The computer-aided design of weft-knitted two-side jacquard fabric will simplify the fabric design process and improve the efficiency of new fabric development, and provide the industries a time-saving and cost-saving approach for new fabrics development.
Originality/value
The author analyzes the structural characteristic of the fabric by the physical fabric, summarizes design principle of the fabric through production process, uses mathematical methods to establish a three-dimensional technical model of the fabric, and proposes the CAD flow chart of weft-knitted two-side jacquard fabric, which has good theoretical significance and practice of weft-knitted two-side jacquard fabric.
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Fei Sun, Haisang Liu, Yuqin Din, Honglian Cong and Zhijia Dong
The purpose of this research is to propose a flexible sensor with a weft-knitted float stitch structure and to explore knitting techniques that allow conductive yarns to be…
Abstract
Purpose
The purpose of this research is to propose a flexible sensor with a weft-knitted float stitch structure and to explore knitting techniques that allow conductive yarns to be skin-tight and less exposed, reducing production processes and increasing productivity. Study its electrical conductivity in different yarn materials, knit processes and deformation ranges. The analysis is compared to provide some basis for the design of the electrodes.
Design/methodology/approach
The method includes five operations: (1) Analysis of the morphological appearance, tensile variation, fiber material properties and electrical conductivity of high-elastic and filament silver-plated conductive yarns. (2) Based on the knitting process of the floating yarn structure, three-dimensional modeling of the flexible sensor was carried out to explore the influence of knitting process changes on appearance characteristics. (3) The fabric samples are knitted by different silver-plated conductive yarns with different structures. Processing of experimental samples to finished size by advance shrinkage. (4) Measure the resistance of the experimental sample after the machine has been lowered and after pre-shrinking. Use the stretching machine to simulate a wearing experiment and measure the change in resistance of the sample in the 0–15% stretching range. (5) Analyze the influence factors on the conductive performance of the flexible sensor to determine whether it is suitable for textile flexible sensors.
Findings
For the float knitted flexible sensors, the floating wire projection is influenced by the elasticity of the fabric and the length of the floating wire. Compared to the plain knitted flexible sensors, it has less resistance variation and better electrical properties, making it suitable for making electrodes for textile structures. In addition, the knitting method is integrated with the intelligent monitoring clothing, which saves the process for the integration of the flexible sensor, realizes positioning and fixed-point knitting.
Practical implications
The sensor technology of the designed weft-knitted float structure is varied and can be freely combined and designed in a wide range. Within the good electrical conductivity, the flexible sensor can realize integrated knitting, positioning monitoring, integrating into the appearance of clothing. It can also focus on the wearing experience of wearable products so that the appearance of the monitoring clothing is close to the clothes we wear in our daily life.
Originality/value
In this paper, an integrated positioning knitting flexible sensor based on the weft knitting float structure is studied. The improved knitting process allows the sensing contact surface to be close to the skin and reduces the integration process. The relationship between the exposure of the silver-plated yarn on the clothing surface and the electrical conductivity is analyzed. Within a certain conductive performance, reduces the exposed area of the conductive yarn on the clothing surface and proposes a design reference for the flexible sensor appearance.
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Adriana Gorea, Fatma Baytar and Eulanda Sanders
The purpose of this research was to investigate the effect of knit fabric stitch patterns, as indicated by fabric thickness variations, on moisture responsiveness for different…
Abstract
Purpose
The purpose of this research was to investigate the effect of knit fabric stitch patterns, as indicated by fabric thickness variations, on moisture responsiveness for different seamless knitted wool-based fabrics.
Design/methodology/approach
Forty fabrics were created on a Santoni Top-2 circular knitting machine by using combinations of jersey, tuck and float stitches in combinations of wool/Nylon, wool, and spandex yarns. Physical properties of the knit fabrics as well as changes in fabric thickness during dry, wet, after 30 min air-drying and after 60 min air-drying conditions were compared. Repeated measures ANOVA tests and bivariate correlation analysis were conducted.
Findings
The results indicated that changes in moisture conditions had a significant effect on fabric thickness, and these changes differed by stitch pattern groups. Float patterns and tuck/rib patterns showed a continued relaxation of fabric thickness through all conditions, but tuck stitches and rib stitches showed a thickness recovery. Wool swatches, unlike the wool/Nylon swatches, increased their average thickness in after 60 min air-drying condition compared to 30 min air-drying condition.
Originality/value
This research documents the moisture responsive properties for wool based yarns, as emerging natural functional materials for seamless knitting industry, with applications in garments for activewear as well as healthcare.
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Bahadur Goonesh Kumar, Satyadev Rosunee and Mark Bradshaw
In this research project, electrical conductive yarns were knitted together with 100 per cent cotton yarns to create knitted fabrics that would be used as electromagnetic (EM…
Abstract
Purpose
In this research project, electrical conductive yarns were knitted together with 100 per cent cotton yarns to create knitted fabrics that would be used as electromagnetic (EM) shielding materials. The paper aims to discuss these issues.
Design/methodology/approach
1×1 plain fabrics knitted on double-bed hand knitting machines of five and seven gauges. Several strands of the cotton yarns were used together in order to knit samples with good handling properties. The electrical conductive yarn has six plies and each ply has 29 filaments with Naño-coating of silver and having an electrical resistance of 4 Ohms per 100 mm and a count of 96 Tex. The knitted fabrics have similar texture but vary in term of specific weight, fabric density, loop length, Tex, tightness factor, thickness and electrical conductivity. These variations affected the properties of the fabrics, determining factors of a good shielding or not. A special designed Faraday cage was built to measure the EMSE of each knitted fabrics. The EM waves were sent through the signal generator at different frequencies as from 400 to 1,100 MHz and with three different power inputs of 10, 20 and 30 dBm. EMSE measurements were also carried out after the knitted samples were rotated clockwise.
Findings
Good EMSE shielding results were achieved with the knitted samples, however in this study it was found that different knitted fabrics shielded better at specific frequencies and power inputs.
Practical implications
Knitted fabrics can be used to develop comfortable garments that can be used to shield EM waves and protect the wearer.
Originality/value
The choice of using the conductive yarns is exclusive. In addition the EMSE were measured with fabrics knitted in the same structure but on different knitting machine gauge. Three different power inputs were considered and EMSE measurements were taken using frequencies as from 400 to 1,100 MHz. A new method for measuring the electrical resistance on the knitted fabrics and the method used for measuring the EMSE for each knitted fabric were considered.
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Honglian Cong, Hui Lei, Yongchao Zhang, Aijun Zhang and Pibo Ma
The obtained simulation structures could reflect the appearances and the features of the fabrics. The purpose of this paper is to promote a lot for design and manufacturing of…
Abstract
Purpose
The obtained simulation structures could reflect the appearances and the features of the fabrics. The purpose of this paper is to promote a lot for design and manufacturing of weft-knitted lace fabrics (WKLF).
Design/methodology/approach
The advantages of WKLF compared with warp-knitted ones were displayed. The formation mechanism of the WKLF was analyzed with employing the mechanics principles. Spring-mass model was proposed in this paper to achieve the simulation of the fabrics. End mass points and intermediate mass points were involved in the model. The displacement of end mass points was considered the dominance and the foundation to settle the positions of all the mass points.
Findings
A novel jacquard lace style fabric with pattern-background effect knitted on circular knitting machine were put forward, which were different from the traditional lace fabrics manufactured on the warp knitting machines.
Originality/value
First, as the manufacturing equipment, circular knitting machine costs much less than warp knitting machine; second, the elastic performance along weft direction of WKLF is more excellent than that of warp-knitted ones. Third, the excellent extensibility gives nice comfort; furthermore, long floating threads do not exist on the WKLF surface, so that the snag will be avoided.
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Haisang Liu, Gaoming Jiang and Zhijia Dong
The warp-knitted fully-formed shorts are one kind of fully-formed garments knitted by a double-needle bar machine, which is widely used in the medical field. Because of its…
Abstract
Purpose
The warp-knitted fully-formed shorts are one kind of fully-formed garments knitted by a double-needle bar machine, which is widely used in the medical field. Because of its distinctive forming method, designers are unable to grasp the final effect of the product accurately during the design process. The purpose of this paper is to clarify a visible 3D simulation method in the design process along with the knitting method and structure characteristics, which is reflected in the final product effect.
Design/methodology/approach
This study introduces a simulation process for warp-knitted fully-formed fabric from an input 3D surface model group. Stitch mesh models are established according to the garment structure and the triangle index of the garment model that swchape-controlling points belong to is calculated. The garment model group includes a 2D plate and a 3D model, between which there is a space coordinate transformation relationship. The study makes use of the 3D tubes to connect the coordinate points in order and render the tubes in real yarn colors. The effects of two parameters, radial segment and tubular segment, are analyzed and decided to obtain a fine surface within a reasonable rendering time.
Findings
A stereoscopic simulation process from flat fabric to 3D product is realized using computer graphics technology. The warp-knitted fully-formed short is shown during the design process within a short time by setting the rendering parameters of tubular segments (ts = 125) and radial segments (rs = 6).
Originality/value
Visual simulation for the shorts provides a time-saving and resource-saving method for structure design and parameter modification before knitting. There is no need to knit samples repeatedly to satisfy demand, which indicates that it is a saver of time and resources.
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Natalie Ishmael, Anura Fernando, Sonja Andrew and Lindsey Waterton Taylor
This paper aims to provide an overview of the current manufacturing methods for three-dimensional textile preforms while providing experimental data on the emerging techniques of…
Abstract
Purpose
This paper aims to provide an overview of the current manufacturing methods for three-dimensional textile preforms while providing experimental data on the emerging techniques of combining yarn interlocking with yarn interlooping.
Design/methodology/approach
The paper describes the key textile technologies used for composite manufacture: braiding, weaving and knitting. The various textile preforming methods are suited to different applications; their capabilities and end performance characteristics are analysed.
Findings
Such preforms are used in composites in a wide range of industries, from aerospace to medical and automotive to civil engineering. The paper highlights how the use of knitting technology for preform manufacture has gained wider acceptance due to its flexibility in design and shaping capabilities. The tensile properties of glass fibre knit structures containing inlay yarns interlocked between knitted loops are given, highlighting the importance of reinforcement yarns.
Originality/value
The future trends of reinforcement yarns in knitted structures for improved tensile properties are discussed, with initial experimental data.
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Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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