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1 – 10 of over 14000Abstract
Purpose
This research aims to argue that manual geometric modeling is blocking the building information modeling (BIM) promotion to small-size companies. Therefore, it is necessary to study a manner of automated modeling to reduce the dependence of BIM implementation on manpower. This paper aims to make a study into such a system to propose both its theory and prototype.
Design/methodology/approach
This research took a prototyping as the methodology, which consists of three steps: (1) proposing a theoretical framework supporting automated geometric modeling process; (2) developing a prototype system based on the framework; (3) conducting a testing for the prototype system on its performance.
Findings
Previous researches into automated geometric modeling only respectively focused on a specific procedure for a particular engineering domain. No general model was abstracted to support generic geometric modeling. This paper, taking higher level of abstraction, proposed such a model that can describe general geometric modeling process to serve generic automated geometric modeling systems.
Research limitations/implications
This paper focused on only geometric modeling, skipping non-geometric information of BIM. A complete BIM model consists of geometric and non-geometric data. Therefore, the method of combination of them is on the research agenda.
Originality/value
The model proposed by this paper provide a mechanism to translate engineering geometric objects into textual representations, being able to act as the kernel of generic automated geometric modeling systems, which are expected to boost BIM promotion in industry.
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Keywords
Zhicheng Huang, Jean-Yves Dantan, Alain Etienne, Mickaël Rivette and Nicolas Bonnet
One major problem preventing further application and benefits from additive manufacturing (AM) nowadays is that AM build parts always end up with poor geometrical quality. To help…
Abstract
Purpose
One major problem preventing further application and benefits from additive manufacturing (AM) nowadays is that AM build parts always end up with poor geometrical quality. To help improving geometrical quality for AM, this study aims to propose geometrical deviation identification and prediction method for AM, which could be used for identifying the factors, forms and values of geometrical deviation of AM parts.
Design/methodology/approach
This paper applied the skin model-based modal decomposition approach to describe the geometrical deviations of AM and decompose them into different defect modes. On that basis, the approach to propose and extend defect modes was developed. Identification and prediction of the geometrical deviations were then carried out with this method. Finally, a case study with cylinders manufactured by fused deposition modeling was introduced. Two coordinate measuring machine (CMM) machines with different measure methods were used to verify the effectiveness of the methods and modes proposed.
Findings
The case study results with two different CMM machines are very close, which shows that the method and modes proposed by this paper are very effective. Also, the results indicate that the main geometrical defects are caused by the shrinkage and machine inaccuracy-induced errors which have not been studied enough.
Originality/value
This work could be used for identifying and predicting the forms and values of AM geometrical deviation, which could help realize the improvement of AM part geometrical quality in design phase more purposefully.
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Mahmood Reza Khabbazi, Jan Wikander, Mauro Onori and Antonio Maffei
This paper introduces a schema for the product assembly feature data in an object-oriented and module-based format using Unified Modeling Language (UML). To link production with…
Abstract
Purpose
This paper introduces a schema for the product assembly feature data in an object-oriented and module-based format using Unified Modeling Language (UML). To link production with product design, it is essential to determine at an early stage which entities of product design and development are involved and used at the automated assembly planning and operations. To this end, it is absolutely reasonable to assign meaningful attributes to the parts’ design entities (assembly features) in a systematic and structured way. As such, this approach empowers processes such as motion planning and sequence planning in assembly design.
Design/methodology/approach
The assembly feature data requirements are studied and definitions are analyzed and redefined. Using object-oriented techniques, the assembly feature data structure and relationships are modeled based on the identified requirements as five UML packages (Part, three-dimensional (3D) models, Mating, Joint and Handling). All geometric and non-geometric design data entities endorsed with assembly design perspective are extracted or assigned from 3D models and realized through the featured entity interface class. The featured entities are then associated (used) with the mating, handling and joints features. The AssemblyFeature interface is realized through mating, handling and joint packages related to the assembly and part classes. Each package contains all relevant classes which further classify the important attributes of the main class.
Findings
This paper sets out to provide an explanatory approach using object-oriented techniques to model the schema of assembly features association and artifacts at the product design level, all of which are essential in several subsequent and parallel steps of the assembly planning process, as well as assembly feature entity assignments in design improvement cycle.
Practical implications
The practical implication based on the identified advantages can be classified in three main features: module-based design, comprehensive classification, integration. These features help the automation and solution development processes based on the proposed models much easier and systematic.
Originality/value
The proposed schema’s comprehensiveness and reliability are verified through comparisons with other works and the advantages are discussed in detail.
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Keywords
Xiaokai Mu, Qingchao Sun, Wei Sun, Yunlong Wang, Chuanhua Wang and Xiaobang Wang
The traditional precision design only takes the influence of geometric tolerance of the parts and does not involve the load deformation in the assembly process. This paper aims to…
Abstract
Purpose
The traditional precision design only takes the influence of geometric tolerance of the parts and does not involve the load deformation in the assembly process. This paper aims to analyze the influence mechanism of flexible parts deformation on the geometric precision, and then to ensure the reliability and stability of the mechanical system.
Design/methodology/approach
Firstly, this paper adopts the N-GPS to analyze the influence mechanism of flexible parts deformation on the geometric precision and constructs a coupling 3D tolerance mathematical model of the geometric tolerance and the load deformation deviation based on the SDT theory, homogeneous coordinate transformation theory and surface authentication idea. Secondly, the least square method is used to fit the deformation surface of the mating surface under load so as to complete the conversion from the non-ideal element to the ideal element.
Findings
This paper takes the horizontal machining center as a case to obtain the deformation information of the mating surface under the self-weight load. The results show that the deformation deviation of the parts has the trend of transmission and accumulation under the load. The terminal deformation cumulative amount of the system is up to –0.0249 mm, which indicated that the influence of parts deformation on the mechanical system precision cannot be ignored.
Originality/value
This paper establishes a comprehensive 3D tolerance mathematical model, which comprehensively considers the effect of the dimensional tolerance, geometric tolerance and load deformation deviation. By this way, the assembly precision of mechanical system can be accurately predicted.
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M.S. Shephard, P.L. Baehmann and K.R. Grice
The general structure of geometrically‐based automatic finite element modelling systems is discussed. The development of a specific system employing the modified‐quadtree and…
Abstract
The general structure of geometrically‐based automatic finite element modelling systems is discussed. The development of a specific system employing the modified‐quadtree and modified‐octree mesh generators is presented. The application of this approach to metal forming analysis is then given.
Dongping Zhao, Gangfeng Wang, Jizhuang Hui, Wei Hou and Richard David Evans
The assembly quality of complex products is pivotal to their lifecycle performance. Assembly precision analysis (APA) is an effective method used to check the feasibility and…
Abstract
Purpose
The assembly quality of complex products is pivotal to their lifecycle performance. Assembly precision analysis (APA) is an effective method used to check the feasibility and quality of assembly. However, there is still a need for a systematic approach to be developed for APA of kinematic mechanisms. To achieve more accurate analysis of kinematic assembly, this paper aims to propose a precision analysis method based on equivalence of the deviation source.
Design/methodology/approach
A unified deviation vector representation model is adopted by considering dimension deviation, geometric deviation, joint clearance and assembly deformation. Then, vector loops and vector equations are constructed, according to joint type and deviation propagation path. A combined method, using deviation accumulation and sensitivity modeling, is applied to solve the kinematic APA of complex products.
Findings
When using the presented method, geometric form deviation, joint clearance and assembly deformation are considered selectively during tolerance modeling. In particular, the proposed virtual link model and its orientation angle are developed to determine joint deviation. Finally, vector loops and vector equations are modeled to express deviation accumulation.
Originality/value
The proposed method provides a new means for the APA of complex products, considering joint clearance and assembly deformation while improving the accuracy of APA, as much as possible.
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Gianpaolo Savio, Roberto Meneghello and Gianmaria Concheri
This paper aims to propose a consistent approach to geometric modeling of optimized lattice structures for additive manufacturing technologies.
Abstract
Purpose
This paper aims to propose a consistent approach to geometric modeling of optimized lattice structures for additive manufacturing technologies.
Design/methodology/approach
The proposed method applies subdivision surfaces schemes to an automatically defined initial mesh model of an arbitrarily complex lattice structure. The approach has been developed for cubic cells. Considering different aspects, five subdivision schemes have been studied: Mid-Edge, an original scheme proposed by the authors, Doo–Sabin, Catmull–Clark and Bi-Quartic. A generalization to other types of cell has also been proposed.
Findings
The proposed approach allows to obtain consistent and smooth geometric models of optimized lattice structures, overcoming critical issues on complex models highlighted in literature, such as scalability, robustness and automation. Moreover, no sharp edge is obtained, and consequently, stress concentration is reduced, improving static and fatigue resistance of the whole structure.
Originality/value
An original and robust method for modeling optimized lattice structures was proposed, allowing to obtain mesh models suitable for additive manufacturing technologies. The method opens new perspectives in the development of specific computer-aided design tools for additive manufacturing, based on mesh modeling and surface subdivision. These approaches and slicing tools are suitable for parallel computation, therefore allowing the implementation of algorithms dedicated to graphics cards.
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Wei Huang, Sima Didari, Yan Wang and Tequila A.L. Harris
Fibrous porous media have a wide variety of applications in insulation, filtration, acoustics, sensing, and actuation. To design such materials, computational modeling methods are…
Abstract
Purpose
Fibrous porous media have a wide variety of applications in insulation, filtration, acoustics, sensing, and actuation. To design such materials, computational modeling methods are needed to engineer the properties systematically. There is a lack of efficient approaches to build and modify those complex structures in computers. The paper aims to discuss these issues.
Design/methodology/approach
In this paper, the authors generalize a previously developed periodic surface (PS) model so that the detailed shapes of fibers in porous media can be modeled. Because of its periodic and implicit nature, the generalized PS model is able to efficiently construct the three-dimensional representative volume element (RVE) of randomly distributed fibers. A physics-based empirical force field method is also developed to model the fiber bending and deformation.
Findings
Integrated with computational fluid dynamics (CFD) analysis tools, the proposed approach enables simulation-based design of fibrous porous media.
Research limitations/implications
In the future, the authors will investigate robust approaches to export meshes of PS models directly to CFD simulation tools and develop geometric modeling methods for composite materials that include both fibers and resin.
Originality/value
The proposed geometric modeling method with implicit surfaces to represent fibers is unique in its capability of modeling bent and deformed fibers in a RVE and supporting design parameter-based modification for global configuration change for the purpose of macroscopic transport property analysis.
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Hongwang Du, Wei Xiong, Haitao Wang and Zuwen Wang
Cables are widely used, and they play a key role in complex electromechanical products such as vehicles, ships, aircraft and satellites. Cable design and assembly significantly…
Abstract
Purpose
Cables are widely used, and they play a key role in complex electromechanical products such as vehicles, ships, aircraft and satellites. Cable design and assembly significantly impact the development cycle and assembly quality, which is be-coming a key element affecting the function of a product. However, there are various kinds of cables, with complex geo-metric configurations and a narrow assembly space, which can easily result in improper or missed assembly, an unreasonable layout or interference. Traditional serial design methods are inefficient and costly, and they cannot predict problems in installation and use. Based on physical modeling, computer-aided cable design and assembly can effectively solve these problems. This paper aims to address virtual assembly (VA) of flexible cables based on physical modeling.
Design/methodology/approach
Much research has focused recently on virtual design and assembly-process planning for cables. This paper systematically reviews the research progress and the current state of mechanical models, virtual design, assembly-process planning, collision detection and geometric configuration and proposes areas for further research.
Findings
In the first instance, the main research groups and typical systems are investigated, followed by extensive exploration of the major research issues. The latter can be reviewed from five perspectives: the current state of mechanical models, virtual design, assembly-process planning, collision detection and geometric configuration. Finally, the barriers that prevent successful application of VA are also discussed, and the future research directions are summarized.
Originality/value
This paper presents a comprehensive survey of the topics of VA of flexible cables based on physical modeling and investigates some new ideas and recent advances in the area.
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Ahmad Shawan, Jean-Claude Léon, Gilles Foucault and Lionel Fine
Preparing digital mock-ups (DMUs) for finite element analyses (FEAs) is currently a long and tedious task requiring many interactive CAD model transformations. Functional…
Abstract
Purpose
Preparing digital mock-ups (DMUs) for finite element analyses (FEAs) is currently a long and tedious task requiring many interactive CAD model transformations. Functional information about components appears to be very useful to speed this preparation process. The purpose of this paper is to shows how DMU components can be automatically enriched with some functional information.
Design/methodology/approach
DMUs are widespread and stand as reference model for product description. However, DMUs produced by industrial CAD systems essentially contain geometric models, which lead to tedious preparation of finite element Models (FEMs). Analysis and reasoning approaches are developed to automatically enrich DMUs with functional and kinematic properties. Indeed, geometric interfaces between components form a key starting point to analyze their behaviors under reference states. This is a first stage in a reasoning process to progressively identify mechanical, kinematic as well as functional properties of components.
Findings
Inferred semantics adds up to the pure geometric representation provided by a DMU and produce also geometrically structured components. Functional information connected to a structured geometric model of a component significantly improves FEM preparation and increases its robustness because idealizations can take place using components’ functions and components’ structure helps defining sub-domains of FEMs.
Research limitations/implications
Future research will carry on improving algorithms for geometric interfaces identification, processing a wider range of component functions, which will contribute to a formalization of the concept of functional consistency of a DMU.
Originality/value
Simulation engineers benefit from this automated enrichment of DMUs with functional information to speed up the preparation of FEAs of large assemblies.
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