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Article
Publication date: 7 March 2023

Nazmiye Tufan Tolmaç and Özlenen Erdem İşmal

This study aims to produce textile-like surfaces using fused deposition modelling (FDM) 3D printers and create a garment collection.

Abstract

Purpose

This study aims to produce textile-like surfaces using fused deposition modelling (FDM) 3D printers and create a garment collection.

Design/methodology/approach

Experiments were conducted using different types of materials in FDM 3D printers until the sufficient flexibility was achieved to create textile-like structures. During the research, properties of polylactic acid (PLA), acrylonitrile butadiene styrene (ABS) and thermoplastic polyurethane (TPU) were observed. Geometrical patterns were printed and each of them gave a different result depending on the pattern. Based on the information obtained from the experiments, a garment collection with four total looks was designed inspired by Vivaldi’s “Four Seasons”.

Findings

Among the materials used, TPU, a flexible filament, yielded the best results. Because of the rigid properties of PLA and ABS, chain-like structures were printed to create relatively flexible surfaces, but the results were still not successful enough to create a clothing material. Therefore, TPU was preferred for the garment material selection.

Originality/value

In this study, combinations of 3D printed flexible structures and different types of fabrics were used to create a garment collection. It was concluded that, with the right material selection, 3D printing can be used as an alternative method to create a new aesthetic language in fashion design.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 24 November 2017

PengPeng Hu, Taku Komura, Duan Li, Ge Wu and Yueqi Zhong

The purpose of this paper is to present a novel framework of reconstructing the 3D textile model with synthesized texture.

Abstract

Purpose

The purpose of this paper is to present a novel framework of reconstructing the 3D textile model with synthesized texture.

Design/methodology/approach

First, a pipeline of 3D textile reconstruction based on KinectFusion is proposed to obtain a better 3D model. Second, “DeepTextures” method is applied to generate new textures for various three-dimensional textile models.

Findings

Experimental results show that the proposed method can conveniently reconstruct a three-dimensional textile model with synthesized texture.

Originality/value

A novel pipeline is designed to obtain 3D high-quality textile models based on KinectFusion. The accuracy and robustness of KinectFusion are improved via a turntable. To the best of the authors’ knowledge, this is the first paper to explore the synthesized textile texture for the 3D textile model. This is not only simply mapping the texture onto the 3D model, but also exploring the application of artificial intelligence in the field of textile.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 23 May 2023

Kestutis Lekeckas, Julija Stirbe, Kristina Ancutiene and Ruta Valusyte

To explore the influence of various factors on the adhesion strength of 3D printing materials and chiffon fabrics, and to develop an original design clothing prototype with an…

295

Abstract

Purpose

To explore the influence of various factors on the adhesion strength of 3D printing materials and chiffon fabrics, and to develop an original design clothing prototype with an extended functionality that would be compatible with the specifics of the circular design.

Design/methodology/approach

Four different chiffon fabrics and four 3D printed materials were chosen as the research subjects to determine the influence of various factors on the adhesion strength and ductility. The uniaxial tensile test was used to determine pull-out force and the pull-out elongation from the interlayer.

Findings

3D printed TPU elements can be used to join clothing parts made from low-elasticity chiffon fabrics to improve wearing comfort. In order to comply with the circular economy concept, it is important to select such adhesion parameters of the 3D printed elements and the material system that would ensure wear comfort and withstand wear-level loads; and at the end of the life cycle of a garment, the 3D printed elements could be separated from the product and recycled.

Originality/value

The systems developed can be used to renew and repair products, adding originality, individual touch or additional decorative features, while extending the functional possibilities of clothing items in accordance with circular design principles.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 29 October 2019

Prisca Aude Eutionnat-Diffo, Yan Chen, Jinping Guan, Aurélie Cayla, Christine Campagne, Xianyi Zeng and Vincent Nierstrasz

This paper aims to evaluate and simulate the impact of the build platform temperature of the three-dimensional (3D) printer, the structure and heat transfer of textiles on the…

430

Abstract

Purpose

This paper aims to evaluate and simulate the impact of the build platform temperature of the three-dimensional (3D) printer, the structure and heat transfer of textiles on the adhesion and durability after washing properties of 3D printed polymer onto textile materials using thin layers of conductive and non-conductive extruded poly lactic acid monofilaments (PLA) deposited on polyethylene terephthalate (PET) woven fabrics through fused deposition modeling (FDM) process.

Design/methodology/approach

Prior to FDM process, thermal conductivity, surface roughness and mean pore size of PET woven fabrics were assessed using the “hot disk,” the profilometer and the capillary flow porometry methods, respectively. After the FDM process, the adhesion and durability after the washing process properties of the materials were determined and optimized based on reliable statistical models connecting those properties to the textile substrate properties such as surface roughness, mean pore size and thermal conductivity.

Findings

The main findings point out that higher roughness coefficient and mean pore size and lower thermal conductivity of polyester woven textile materials improve the adhesion properties and the build platform presents a quadratic effect. Additionally, the adhesion strength decreases by half after the washing process and rougher and more porous textile structures demonstrate better durability. These results are explained by the surface topography of textile materials that define the anchorage areas between the printed layer and the textiles.

Originality/value

This study is for great importance in the development of smart textiles using FDM process as it presents unique and reliable models used to optimize adhesion resistance of 3D printed PLA primary layer onto PET textiles.

Article
Publication date: 28 October 2019

Ivana Špelic

In order to present a significant usage of the computer-aided design (CAD)/computer-aided manufacturing (CAM) systems in the apparel and textile industry, the current literature…

Abstract

Purpose

In order to present a significant usage of the computer-aided design (CAD)/computer-aided manufacturing (CAM) systems in the apparel and textile industry, the current literature has been observed. Although the CAD/CAM systems have also been increasingly applied to all fields apparel and textile manufacturing for the last few decades, improving the precision, productivity and the organization of the information flow, they have not been fully utilized in these industrial fields. The paper aims to discuss these issues.

Design/methodology/approach

The paper is structured in three main sections showing the vast applicability of the CAD/CAM systems, the benefits provided by them and the future trend in their development.

Findings

Although the initial development of the CAD/CAM systems strived to completely eliminate manual and time-consuming operations, they have not been accepted in practice due to their inflexibility at making changes and the time needed for regenerating a complex parametric model. The textile and apparel industries show slow progress in acquiring the CAD/CAM systems.

Originality/value

This CAD/CAM technology enabled the customization in the design process according to individual needs and directed the textile and the apparel industry to moving into new directions such as the mass customization to personalization. The paper makes clear that although this technological concept is rather old, the use of the CAD/CAM systems will inevitably broaden in terms of applicability to new production stages.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 2 January 2018

Nils Grimmelsmann, Mirja Kreuziger, Michael Korger, Hubert Meissner and Andrea Ehrmann

Composites combining two or more different materials with different physical and chemical properties allow for tailoring mechanical and other characteristics of the resulting…

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Abstract

Purpose

Composites combining two or more different materials with different physical and chemical properties allow for tailoring mechanical and other characteristics of the resulting multi-material system. In relation to fiber-reinforced plastic composites, combinations of textile materials with 3D printed polymers result in different mechanical properties. While the tensile strength of the multi-material system is increased compared to the pure 3D printed material, the elasticity of the polymer layer can be retained to a certain degree, as the textile material is not completely immersed in the polymer. Instead, an interface layer is built in which both materials interpenetrate to a certain degree. The purpose of this study is to investigate the adhesion between both materials at this interface.

Design/methodology/approach

This paper gives an overview of the parameters affecting the interface layer. It shows that both the printing material and the textile substrate influence the adhesion between both materials due to viscosity during printing, thickness and pore sizes, respectively. While some material combinations build strong form-locking connections, others can easily be delaminated.

Findings

Depending on both materials, significantly different adhesion values can be found in such 3D printed composites.

Practical implications

This makes some combinations very well suitable for building composites with novel mechanical properties, while other suffer of insufficient connections.

Originality/value

For the first time, the dependence of the polymer-textile adhesion force was evaluated according to the distance between both compound partners. It was shown that this value is of crucial interest and must thus be taken into account when producing printed polymer-textile composites.

Details

Rapid Prototyping Journal, vol. 24 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 November 2012

George K. Stylios

Examines the seventeenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

1111

Abstract

Examines the seventeenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 24 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 8 April 2022

Ann-Malin Schmidt, David Schmelzeisen and Thomas Gries

This study aims to propose a new methodology to develop bistable textile structures with two different states of heat and moisture transfer by taking inspiration from the animal…

Abstract

Purpose

This study aims to propose a new methodology to develop bistable textile structures with two different states of heat and moisture transfer by taking inspiration from the animal kingdom. Bionic approaches controlling thermoregulation were analyzed, implemented at the textile level and evaluated. Therefore, 4D technology has been applied. This paper presents all the steps necessary for transferring bionic concepts on the textile level by using rapid prototyping and the 4D-textile approach.

Design/methodology/approach

Concepts for thermoregulation are derived from bionic approaches and are evaluated by the metrics of low cost and high adaptability to quickly changing needs. Subsequently, bionic approaches were implemented as prototypes by printing on a pre-stretched textile using an fused deposition modeling printer. The printed patterns and properties were investigated, and the effects of each parameter were evaluated. Finally, the prototypes were tested by comparing the data from the thermal imaging camera of the two bistable states.

Findings

This paper presents two printing pattern concepts for creating textiles with two different states of thermal and moisture transfer. The results show that bionic approaches for thermoregulation transferred to the textile level are possible and quickly put into practice through 3D-printing technology as a tool for rapid prototyping.

Originality/value

The presented methodology fills the technological gap for quickly transferring bionic approaches to the textile level using the 4D-Textile technology. In addition, the possibility of generating two bistable states with different thermophysiological properties in one textile and switching between them easily was shown.

Details

Rapid Prototyping Journal, vol. 28 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 18 January 2023

Murat Demir and Yasemin Seki

The purpose of this study is to investigate surface treatments and fiber types on adhesion properties polylactic acid (PLA) three-dimensional (3D) parts printed on woven fabrics.

Abstract

Purpose

The purpose of this study is to investigate surface treatments and fiber types on adhesion properties polylactic acid (PLA) three-dimensional (3D) parts printed on woven fabrics.

Design/methodology/approach

The cotton, flax and jute fabrics were exposed to alkali, hydrogen peroxide, stearic acid and ionic liquid treatments to modify surface characteristics before PLA 3D printing. The modification efficiency was assessed with Fourier transform infrared spectroscopy (FTIR) and scanning electron microscope (SEM) analyses. Then, fused deposition modeling (FDM) printer and PLA filament were used for 3D printing onto the untreated and treated fabrics. The adhesion strength between the fabrics and PLA 3D parts were tested according to DIN 53530 via universal tensile tester.

Findings

The fabric structure is effective on adhesion force and greater values were observed for plain weave fabrics. Maximum separation forces were obtained for alkali pretreated fabrics among jute and cotton. Hydrogen peroxide treatment also increased adhesion forces for jute and cotton fabrics while decreasing for flax fabrics. Stearic acid and ionic liquid treatments reduced adhesion forces compared to untreated fabrics. Treatments are effective to alter adhesion via changing surface chemistry, surface morphology and fabric physical properties but display different effects related to fabric material.

Originality/value

This study provides experimental information about effects of different fiber types and surface treatments on adhesion strength of PLA 3D parts. There is limited research about comprehensive observation on 3D printing on cellulosic-woven fabrics.

Details

Rapid Prototyping Journal, vol. 29 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 17 November 2023

Jinyu Zhang, Danni Shen, Yuxiang Yu, Defu Bao, Chao Li and Jiapei Qin

This study aims to develop a four-dimensional (4D) textile composite that self-forms upon thermal stimulation while eliminating thermomechanical programming steps by using fused…

Abstract

Purpose

This study aims to develop a four-dimensional (4D) textile composite that self-forms upon thermal stimulation while eliminating thermomechanical programming steps by using fused deposition modeling (FDM) 3D printing technology, and tries to refine the product development path for this composite.

Design/methodology/approach

Polylactic acid (PLA) printing filaments were deposited on prestretched Lycra-knitted fabric using desktop-level FDM 3D printing technology to construct a three-layer structure of thermally responsive 4D textiles. Subsequently, the effects of different PLA thicknesses and Lycra knit fabric relative elongation on the permanent shape of thermally responsive 4D textiles were studied. Finally, a simulation program was written, and a case in this study demonstrates the usage of thermally responsive 4D textiles and the simulation program to design a wrist support product.

Findings

The constructed three-layer structure of PLA and Lycra knitted fabric can self-form under thermal stimulation. The material can also achieve reversible transformation between a permanent shape and multiple temporary shapes. Thinner PLA deposition and higher relative elongation of the Lycra-knitted fabric result in the greater curvature of the permanent shape of the thermally responsive 4D textile. The simulation program accurately predicted the permanent form of multiple basic shapes.

Originality/value

The proposed method enables 4D textiles to directly self-form upon thermal, which helps to improve the manufacturing efficiency of 4D textiles. The thermal responsiveness of the composite also contributes to building an intelligent human–material–environment interaction system.

Details

Rapid Prototyping Journal, vol. 30 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

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