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The purpose of this paper is to investigate on the behaviour of a delaminated stiffened panel; the delamination growth is simulated via fracture elements implemented in B2000++® code based on the Modified Virtual Crack Closure Technique (MVCCT), matrix cracking and fibre failure have been also taken into account.

In order to correctly apply the MVCCT on the delamination front a very fine three-dimensional (3D) mesh is required very close to the delaminated area, while a 2D-shell model has been employed for the areas of minor interest. In order to couple the shell domain to the solid one, shell-to-solid coupling elements based on kinematic constraints have been used.

Results obtained with the global/local approach are in good correlation with those obtained with experimental results.

The global/local approach based on kinematic coupling elements in conjunction with fracture elements allows to investigate and predict the behaviour of a stiffened delaminated composite panel in an efficient and effective way.

This study aims to investigate the possible defects and their root causes in a soft-termination multilayered ceramic capacitor (MLCC) when subjected to a thermal reflow process.

Specimens of the capacitor assembly were subjected to JEDEC level 1 preconditioning (85 °C/85%RH/168 h) with 5× reflow at 270°C peak temperature. Then, they were inspected using a 2 µm scanning electron microscope to investigate the evidence of defects. The reliability test was also numerically simulated and analyzed using the extended finite element method implemented in ABAQUS.

Excellent agreements were observed between the SEM inspections and the simulation results. The findings showed evidence of discontinuities along the Cu and the Cu-epoxy layers and interfacial delamination crack at the Cu/Cu-epoxy interface. The possible root causes are thermal mismatch between the Cu and Cu-epoxy layers, moisture contamination and weak Cu/Cu-epoxy interface. The maximum crack length observed in the experimentally reflowed capacitor was measured as 75 µm, a 2.59% difference compared to the numerical prediction of 77.2 µm.

This work's contribution is expected to reduce the additional manufacturing cost and lead time in investigating reliability issues in MLCCs.

Despite the significant number of works on the reliability assessment of surface mount capacitors, work on crack growth in soft-termination MLCC is limited. Also, the combined experimental and numerical investigation of reflow-induced reliability issues in soft-termination MLCC is limited. These cited gaps are the novelties of this study.

In laminate composite structure design, it is common to deal with the need of varying thickness to reach project requirement or improve performance. This change of thickness can be achieved by terminating or adding plies at different locations over the laminate. Unfortunately, the inherent weakness of this construction is the presence of material and geometric discontinuities at the ply drop region that induce premature interlaminar failure at interfaces between dropped and continuous plies.

In this work, tensile strength tests were performed on tapered laminates with internal ply drop-off using digital image correlation (DIC) technique. The laminate based on a new thermoplastic ELIUM® 150 reinforced by a plain weave carbon fabric was manufactured via VARTM. Stress, strain, displacement and tensile strength were analyzed. A 3D finite element analysis (FEA) and design of experiments (DOEs) were carried out for the analysis of effect of position and angle orientation of dropped plies near the thinner section of the tapered laminate. Tsai Wu's criterion was implemented to predict initiation of first ply failure.

Numerical and experimental results showed that position and angle orientation of ply drop-off near the thinner thickness influence tensile strength of tapered laminate. Tensile static strength increases 12% when drop-off near the midplane is oriented at ±45° instead of 0°. Results showed a trend of improvement in the tensile strength when drop-off is positioned over midplane of the laminate composite. Results obtained through the DOEs were able to adjust the metamodel according to a linear model with great efficiency. They show the significant relevance of the manufacturing variables and the interaction between the factors.

The present work aims to evaluate the effect of ply drop-off on the strength of carbon fiber thermoplastic composite laminates with internal drop-off under tensile load and propose a design guideline about angle orientation and position of dropped plies closer to the thinner section of the laminate.

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.

The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.

Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.

This paper aims to present the implementation of a finite element (FE) model used to establish crack and delamination development in a Glare reinforced aluminium plate under fatigue loading. This model predicts the behaviour of bonded GLARE straps used as crack retarders for life extension of aircraft structures. In particular, it takes into account the interaction that exists between the substrate crack and the delamination crack at the interface with the reinforcement.

In this work, a 3D FE model with three-layer continuum shell elements has been developed to calculate changes in substrate stress intensity and in fatigue crack growth (FCG) rate produced by bonded strap reinforcement. Both circular and elliptical strap delamination geometries were incorporated into the model. Calculated stress intensity factors (SIFs) were used together with measured FCG data for substrate material to predict FCG rates for the strapped condition.

The model predicted a decrease in the SIF and a retardation of FCG rates. The SIF was predicted to vary through the thickness of the substrate due to the phenomenon of secondary bending and also the bridging effect caused by the presence of the strap. The influence of delamination shape and size on substrate crack stress intensity and delamination strain energy release rate has been calculated.

This research aims at developing modelling techniques that could be used when studying larger reinforced structures found in aircraft.

An interface finite element for three‐dimensional problems based on the penalty method is presented. The proposed element can model joints/interfaces between solid finite elements and also includes the propagation of damage in pure mode I, pure mode II and mixed mode considering a softening relationship between the stresses and relative displacements. Two different contact conditions are considered: point‐to‐point constraint for closed points (not satisfying the failure criterion) and point‐to‐surface constraint for opened points. The performance of the element is tested under mode I, mode II and mixed mode loading conditions.

This study provides an analysis of patch repair for cracked aircraft structures. Delamination is a type of damage that affects the patch's behavior. The purpose of this study is to assess the influence of delamination on repair performance.

An analytical and numerical study using the finite element method was conducted for a cracked plate repaired with a patch containing a pre-existing delamination defect. The method for defining the contact pair surfaces and modeling the delamination interaction within the patch interface is specified using the virtual crack closure technique (VCCT) approach.

The efficiency of the repair is measured in terms of the J-integral. The effects of delamination initiation, mechanical loading, crack length and patch stacking sequences are presented. It is noted that in mode I, delamination propagation is only significant at node A. The numerical results are in good agreement with those of the analytical solution found in the literature. It is observed that the patch's behavior is strongly dependent on loading, crack size and stacking sequences in terms of reducing the structure's lifespan, especially in the presence of delamination.

The numerical modeling presented by the VCCT approach is highly valuable for studying delamination evolution. The influence of loading, crack size and stacking sequences on repair performance is discussed in this work.

This paper aims to study the interfacial delamination found in the boundary of the copper/copper-epoxy layers of a multi-layer ceramic capacitor.

The thermal reflow process of the capacitor assembly and the crack propagation from the initial micro voids presented in the boundary, and later manifested into delamination, were numerically simulated. Besides, the cross section of the capacitor assembly was inspected for delamination cracks and voids using a scanning electronic microscope.

Interfacial delamination in the boundary of copper/copper-epoxy layers was caused by the thermal mismatch and growth of micro voids during the thermal reflow process. The maximum deformation on the capacitor during reflow was 2.370 µm. It was found that a larger void would induce higher vicinity stress, mode I stress intensity factor, and crack elongation rate. Moreover, the crack extension increased with the exerted deformation until 0.3 µm, before saturating at the peak crack extension of around 0.078 µm.

The root cause of interfacial delamination issues in capacitors due to thermal reflow has been identified, and viable solutions proposed. These can eliminate the additional manufacturing cost and lead time incurred in identifying and tackling the issues; as well as benefit end-users, by promoting the electronic device reliability and performance.

To the best of the authors’ knowledge, the mechanism of delamination occurrence in a capacitor during has not been reported to date. The parametric variation analysis of the void size and deformation on the crack growth has never been conducted.

Since failure of laminated composites by delaminations is common, the purpose of this paper is to present a numerical procedure to check the stability of delaminations in fiber metal laminate (Glare), with different possible damage configurations, under uni-axial tension. Deformation behavior of the laminate is also examined. Influence of the type and the extent of damage, represented by varying sizes and number of delaminations, on delamination driving force and laminate deformation is found.

Delaminated Glare is modeled by finite element method. Interface cohesive elements are used to model the delaminations. Finite element results provide the deflection/deformation characteristics of the laminate. Driving forces of delaminations are estimated by J integrals that are numerically obtained over cyclic paths near delamination tips. Laminates with different types of delaminations are also fabricated and externally delaminated for measurement of their interlaminar fracture toughness. The delamination is considered to be stable if its driving force is less than corresponding interlaminar fracture toughness of the laminate.

Delaminations are found to be stable in laminates with lower number of delaminations and unstable in laminates with higher number of delaminations. Increase in size of delaminations increases the deformations but reduces the delamination driving force whereas increase in number of delaminations increases both deformations and driving forces. The trends change in case of laminates with symmetrical damage. Shape of delamination is also found to influence the deformations and driving forces. The finite element model is validated.

There is scope for validating the numerical results reported in the paper by theoretical models.

Checking the stability of delaminations and their effect on deformation behavior of the laminate helps is assessment of safety and remaining life of the laminate. If failure is predicted, preemptive action is taken by using repair patch ups at identified critical locations in order to avoid failures in service conditions.

The paper offers the following benefits: use of cohesive zone method that is readily possible in finite element procedures and is relatively simple, fast and reasonably accurate is demonstrated; suitability of using J integrals over paths crossing non-homogeneous and property mismatched material layers is tested; and influence of the type and the extent of damage in the laminate on its deformation behavior and delamination driving forces is found. This type of work has not been reported so far.

In general two main types of criteria are essential for the sizing of aircraft structural panels, namely, stability and damage tolerance. The way these criteria act and interact is very different for metallic and composite building blocks. While interaction of both types of criteria is relatively clear for composite parts, this is normally not the case for metallic ones. What is common for both is the fact that, if an interaction occurs, the impact is essential. The paper aims to discuss these issues.

This is a survey paper.

There is a strong mutual influence of buckling and damage in many cases.

It shows the significance of both, buckling and damage as a combined phenomenon.