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Article
Publication date: 1 August 1999

Jaroslav Mackerle

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper…

2605

Abstract

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Details

Engineering Computations, vol. 16 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 10 July 2021

Stephanie S. Luke, David Soares, Janaye V. Marshall, James Sheddden and Özgür Keleş

Fused filament fabrication of continuous-fiber-reinforced polymers is a promising technique to achieve customized high-performance composites. However, the off-axis tensile…

Abstract

Purpose

Fused filament fabrication of continuous-fiber-reinforced polymers is a promising technique to achieve customized high-performance composites. However, the off-axis tensile strength (TS) and Mode I fracture toughness of fused filament fabricated (FFFed) continuous-glass-fiber-reinforced (CGFR) nylon are unknown. The purpose of this paper is to investigate the mechanical and fracture behavior of FFFed CGFR nylon with various fiber content and off-axis fiber alignment.

Design/methodology/approach

Tensile tests were performed on FFFed CGFR-nylon with 9.5, 18.9 and 28.4 fiber vol. %. TS was tested with fiber orientations between 0 and 90 at 15 intervals. Double cantilever beam tests were performed to reveal the Mode I fracture toughness of FFFed composites.

Findings

TS increased with increasing fiber vol. % from 122 MPa at 9.5 vol. % to 291 MPa at 28 vol. %. FFFed nylon with a triangular infill resulted in 37 vol. % porosity and a TS of 12 MPa. Composite samples had 11–12 vol. % porosity. TS decreased by 78% from 291 MPa to 64 MPa for a change in fiber angle θ from 0 (parallel to the tensile stress) to 15. TS was between 27 and 17 MPa for 300 < θ < 900. Mode I fracture toughness of all the composites were lower than ∼332 J/m2.

Practical implications

Practical applications of FFFed continuous-fiber-reinforced (CFR) nylon should be limited to designs where tensile stresses align within 15 of the fiber orientation. Interlayer fracture toughness of FFFed CFR composites should be confirmed for product designs that operate under Mode I loading.

Originality/value

To the best of the authors’ knowledge, this is the first study showing the effects of fiber orientation on the mechanical behavior and effects of the fiber content on the Mode I fracture toughness of FFFed CGFR nylon.

Details

Rapid Prototyping Journal, vol. 27 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 8 August 2016

Sunil Bhat and S. Narayanan

Since failure of laminated composites by delaminations is common, the purpose of this paper is to present a numerical procedure to check the stability of delaminations in fiber…

Abstract

Purpose

Since failure of laminated composites by delaminations is common, the purpose of this paper is to present a numerical procedure to check the stability of delaminations in fiber metal laminate (Glare), with different possible damage configurations, under uni-axial tension. Deformation behavior of the laminate is also examined. Influence of the type and the extent of damage, represented by varying sizes and number of delaminations, on delamination driving force and laminate deformation is found.

Design/methodology/approach

Delaminated Glare is modeled by finite element method. Interface cohesive elements are used to model the delaminations. Finite element results provide the deflection/deformation characteristics of the laminate. Driving forces of delaminations are estimated by J integrals that are numerically obtained over cyclic paths near delamination tips. Laminates with different types of delaminations are also fabricated and externally delaminated for measurement of their interlaminar fracture toughness. The delamination is considered to be stable if its driving force is less than corresponding interlaminar fracture toughness of the laminate.

Findings

Delaminations are found to be stable in laminates with lower number of delaminations and unstable in laminates with higher number of delaminations. Increase in size of delaminations increases the deformations but reduces the delamination driving force whereas increase in number of delaminations increases both deformations and driving forces. The trends change in case of laminates with symmetrical damage. Shape of delamination is also found to influence the deformations and driving forces. The finite element model is validated.

Research limitations/implications

There is scope for validating the numerical results reported in the paper by theoretical models.

Practical implications

Checking the stability of delaminations and their effect on deformation behavior of the laminate helps is assessment of safety and remaining life of the laminate. If failure is predicted, preemptive action is taken by using repair patch ups at identified critical locations in order to avoid failures in service conditions.

Originality/value

The paper offers the following benefits: use of cohesive zone method that is readily possible in finite element procedures and is relatively simple, fast and reasonably accurate is demonstrated; suitability of using J integrals over paths crossing non-homogeneous and property mismatched material layers is tested; and influence of the type and the extent of damage in the laminate on its deformation behavior and delamination driving forces is found. This type of work has not been reported so far.

Details

International Journal of Structural Integrity, vol. 7 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 October 2016

Martin Kadlec, Robin Hron and Liberata Guadagno

The purpose of this paper is to present the mechanical and morphological characterization of new multifunctional carbon fibre-reinforced composites (CFRCs) that are able to…

Abstract

Purpose

The purpose of this paper is to present the mechanical and morphological characterization of new multifunctional carbon fibre-reinforced composites (CFRCs) that are able to overcome two of the main drawbacks of aeronautical composite materials: reduced electrical conductivity and poor flame resistance. Multiwall carbon nanotubes and glycidyl POSS (GPOSS) were used to simultaneously enhance electrical conductivity and flame resistance. The effect of these two combined components on the mechanical and morphological properties of the manufactured CFRCs was analysed.

Design/methodology/approach

This paper describes the mechanical test results obtained for interlaminar shear strength, three-point bending, and tensile and fracture toughness in mode I tests. Carbon fibre-reinforced epoxy resin plates were manufactured in two series with blank resin and CNT+flame retardant GPOSS-enhanced resin.

Findings

The mechanical properties were decreased by no more than 10 per cent by combined influence of CNTs and GPOSS. Agglomerates of CNTs were observed using scanning electron microscopy. The agglomerates were large enough to be visible to the naked eye as black spots on the delaminated fracture surface. The decrease of the mechanical properties could be caused by these agglomerates or by a changed fibre volume content that was affected by the difficult infusion procedure due to high resin viscosity.

Originality/value

If we consider the benefit of CNTs as a nanofiller to increase electrical conductivity and the GPOSS as a component to increase the flame resistance of the resin, the decrease of strength seems to be insignificant.

Details

International Journal of Structural Integrity, vol. 7 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 8 June 2015

Victor Rizov

The purpose of this paper is to study theoretically the ability of the prestressed foam core composite sandwich Split Cantilever Beam (SCB) for generating mixed-mode II/III crack…

Abstract

Purpose

The purpose of this paper is to study theoretically the ability of the prestressed foam core composite sandwich Split Cantilever Beam (SCB) for generating mixed-mode II/III crack loading conditions (the mode II fracture was provided by prestressing the beam using imposed transverse displacements).

Design/methodology/approach

The concepts of linear-elastic fracture mechanics were used. The fracture behavior was studied in terms of the strain energy release rate. For this purpose, a three-dimensional finite element model of the prestressed sandwich SCB was developed. The virtual crack closure technique was applied in order to analyze the strain energy release rate mode components distribution along the crack front.

Findings

It was found that the distribution is non-symmetric. The analysis revealed that a wide mixed-mode II/III ratios range can be generated by varying the magnitude of the imposed transverse displacement. The influence of the sandwich core material on the mixed-mode II/III fracture behavior was investigated. For this purpose, three sandwich beam configurations with different rigid cellular foam core were simulated. It was found that the strain energy release rate decreases when the foam core density increases.

Originality/value

For the first time, a mixed-mode II/III fracture study of foam core composite sandwich beam is performed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 11 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 14 November 2016

Victor Rizov

The purpose of this paper is to deal with an analytical investigation of delamination fracture in the mixed-mode bending (MMB) multilayer beam configurations taking into account…

Abstract

Purpose

The purpose of this paper is to deal with an analytical investigation of delamination fracture in the mixed-mode bending (MMB) multilayer beam configurations taking into account the material non-linearity.

Design/methodology/approach

The J-integral approach was applied in fracture analysis. The beam layers non-linear mechanical response was described by using a power-law stress-strain relation with four material constants. Analytical solutions of the J-integral were derived by using the technical beam theory. The fracture analysis developed is valid for MMB beams whose layers may have different thicknesses. Also, the values of material constants in the non-linear stress-strain equation may be different for each layer.

Findings

The effect of material constants, crack location and layer thicknesses on the non-linear fracture was evaluated. The analytical solutions obtained are very suitable for parametric studies of non-linear fracture behaviour. The approach developed here can be used for optimization of multilayered beam structures with respect to the delamination fracture performance. The present study can also be useful for the understanding of fracture in multilayered beams exhibiting material non-linearity.

Originality/value

For the first time, an analytical study was performed of the delamination fracture behaviour of the MMB multilayered beam configuration taking into account the material non-linearity.

Details

Multidiscipline Modeling in Materials and Structures, vol. 12 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 3 December 2018

Panagiota Polydoropoulou, Christos Vasilios Katsiropoulos, Andreas Loukopoulos and Spiros Pantelakis

Over the last decades, self-healing materials based on polymers are attracting increasing interest due to their potential for detecting and “autonomically” healing damage. The use…

234

Abstract

Purpose

Over the last decades, self-healing materials based on polymers are attracting increasing interest due to their potential for detecting and “autonomically” healing damage. The use of embedded self-healing microcapsules represents one of the most popular self-healing concepts. Yet, extensive investigations are still needed to convince on the efficiency of the above concept. The paper aims to discuss these issues.

Design/methodology/approach

In the present work, the effect of embedded self-healing microcapsules on the ILSS behavior of carbon fiber reinforced composite materials has been studied. Moreover, the self-healing efficiency has been assessed. The results of the mechanical tests were discussed supported by scanning electron microscope (SEM) as well as by Attenuated Total Reflection–Fourier-transform infrared spectroscopy (ATR–FTIR) analyses.

Findings

The results indicate a general trend of a degraded mechanical behavior of the enhanced materials, as the microcapsules exhibit a non-uniform dispersion and form agglomerations which act as internal defects. A remarkable value of the self-healing efficiency has been found for materials with limited damage, e.g. matrix micro-cracks. However, for significant damage, in terms of large matrix cracks and delaminations as well as fiber breakages, the self-healing efficiency is limited.

Originality/value

The results obtained by SEM analysis as well as by ATR–FTIR spectroscopy constitute a strong indication that the self-healing mechanism has been activated. However, further investigation should be conducted in order to provide definite evidence.

Details

International Journal of Structural Integrity, vol. 9 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 April 2005

Jaroslav Mackerle

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or…

5130

Abstract

Purpose

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.

Design/methodology/approach

The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.

Findings

Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Originality/value

This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.

Details

Engineering Computations, vol. 22 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 29 May 2023

Bahador Bahrami, Mohammad Reza Mehraban, Seyed Saeid Rahimian Koloor and Majid R. Ayatollahi

The purpose of this study is to develop an efficient numerical procedure for simulating the effect of printing orientation, as one of the primary sources of anisotropy in…

Abstract

Purpose

The purpose of this study is to develop an efficient numerical procedure for simulating the effect of printing orientation, as one of the primary sources of anisotropy in 3D-printed components, on their fracture properties.

Design/methodology/approach

The extended finite element method and the cohesive zone model (XFEM-CZM) are used to develop subroutines for fracture simulation. The ability of two prevalent models, i.e. the continuous-varying fracture properties (CVF) model and the weak plane model (WPM), and a combination of both models (WPM-CVF) are evaluated to capture fracture behavior of the additively manufactured samples. These models are based on the non-local and local forms of the anisotropic maximum tangential stress criterion. The numerical models are assessed by comparing their results with experimental outcomes of 16 different configurations of polycarbonate samples printed using the material extrusion technique.

Findings

The results demonstrate that the CVF exaggerates the level of anisotropy, and the WPM cannot detect the mild anisotropy of 3D-printed parts, while the WPM-CVF produces the best results. Additionally, the non-local scheme outperforms the local approach in terms of finite element analysis performance, such as mesh dependency, robustness, etc.

Originality/value

This paper provides a method for modeling anisotropic fracture in 3D-printed objects. A new damage model based on a combination of two prevalent models is offered. Moreover, the developed subroutines for implementing the non-local anisotropic fracture criterion enable a reliable crack propagation simulation in media with varying degrees of complication, such as anisotropy.

Details

Rapid Prototyping Journal, vol. 29 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 January 1990

P.R. Lopez, Y.J. Giraud and S.J. Koonce

Following a quick survey of the resin systems commercially available, this paper focuses on the design considerations of high temperature matrices. The report examines in detail…

Abstract

Following a quick survey of the resin systems commercially available, this paper focuses on the design considerations of high temperature matrices. The report examines in detail the key points of the final target properties of a resin system and, by illustrating some of the transfer mechanisms, how they relate to the matrix reinforcement and the copper environment. Based on this, the construction of a development scheme incorporating the various parameters relating structure, chemistry and properties is presented. In high temperature systems, particular emphasis is placed on fracture toughness and related effects in the case of polyimides, such as copper peel strength, delamination, cracking subsequent to drilling operations or thermal cycling. The conclusion is that the number of controllable matrix parameters is surprisingly small: Tg, CTE, K1c/G1c, modulus and elongation at break, in addition to a few others. Finally, this study shows how all of these data were collectively applied to the practical development of a new Kerimid(™). Further studies are now under way to enhance the importance of additional parameters regarding more complex phenomena such as the drilling operation.

Details

Circuit World, vol. 16 no. 2
Type: Research Article
ISSN: 0305-6120

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