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Article
Publication date: 21 January 2022

Maximilien de Zordo-Banliat, Xavier Merle, Gregory Dergham and Paola Cinnella

The Reynolds-averaged Navier–Stokes (RANS) equations represent the computational workhorse for engineering design, despite their numerous flaws. Improving and quantifying the…

102

Abstract

Purpose

The Reynolds-averaged Navier–Stokes (RANS) equations represent the computational workhorse for engineering design, despite their numerous flaws. Improving and quantifying the uncertainties associated with RANS models is particularly critical in view of the analysis and optimization of complex turbomachinery flows.

Design/methodology/approach

First, an efficient strategy is introduced for calibrating turbulence model coefficients from high-fidelity data. The results are highly sensitive to the flow configuration (called a calibration scenario) used to inform the coefficients. Second, the bias introduced by the choice of a specific turbulence model is reduced by constructing a mixture model by means of Bayesian model-scenario averaging (BMSA). The BMSA model makes predictions of flows not included in the calibration scenarios as a probability-weighted average of a set of competing turbulence models, each supplemented with multiple sets of closure coefficients inferred from alternative calibration scenarios.

Findings

Different choices for the scenario probabilities are assessed for the prediction of the NACA65 V103 cascade at off-design conditions. In all cases, BMSA improves the solution accuracy with respect to the baseline turbulence models, and the estimated uncertainty intervals encompass reasonably well the reference data. The BMSA results were found to be little sensitive to the user-defined scenario-weighting criterion, both in terms of average prediction and of estimated confidence intervals.

Originality/value

A delicate step in the BMSA is the selection of suitable scenario-weighting criteria, i.e. suitable prior probability mass functions (PMFs) for the calibration scenarios. The role of such PMFs is to assign higher probability to calibration scenarios more likely to provide an accurate estimate of model coefficients for the new flow. In this paper, three mixture models are constructed, based on alternative choices of the scenario probabilities. The authors then compare the capabilities of three different criteria.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 August 2023

Zhiqi Liu, Tanghong Liu, Hongrui Gao, Houyu Gu, Yutao Xia and Bin Xu

Constructing porous wind barriers is one of the most effective approaches to increase the running safety of trains on viaducts in crosswinds. This paper aims to further improve…

Abstract

Purpose

Constructing porous wind barriers is one of the most effective approaches to increase the running safety of trains on viaducts in crosswinds. This paper aims to further improve the wind-sheltering performance of the porous wind barriers.

Design/methodology/approach

Improved delayed detached eddy simulations based on the k-ω turbulence model were carried out, and the results were validated with wind tunnel tests. The effects of the hole diameter on the flow characteristics and wind-sheltering performance were studied by comparing the wind barriers with the porosity of 21.6% and the hole diameters of 60 mm–360 mm. The flow characteristics above the windward and leeward tracks were analyzed, and the wind-sheltering performance of the wind barriers was assessed using the wind speed reduction coefficients.

Findings

The hole diameters affected the jet behind the wind barriers and the recirculation region above the tracks. Below the top of the wind barriers, the time-averaged velocity first decreased and then increased with the increase in the hole diameter. The wind barrier with the hole diameter of 120 mm had the best wind-sheltering performance for the windward track, but such barrier might lead to overprotection on the leeward track. The wind-sheltering performance of the wind barriers with the hole diameters of 240 mm and 360 mm was significantly degraded, especially above the windward track.

Originality/value

The effects of the hole diameters on the wake and wind-sheltering performance of the wind barriers were studied, by which the theoretical basis is provided for a better design of the porous wind barrier.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 March 2015

Lidui Wei, Haijun Wei, Shulin Duan and Yu Zhang

The purpose of this paper is to develop a good calculation model to accurately predict the lubrication characteristic of main bearings of diesel engine and improve the service…

1357

Abstract

Purpose

The purpose of this paper is to develop a good calculation model to accurately predict the lubrication characteristic of main bearings of diesel engine and improve the service life.

Design/methodology/approach

Based on the coupling of the whole flexible engine block and the flexible crankshaft reduced by the Component Mode Synthesis (CMS) method, considering mass-conserving boundary conditions, the average flow model equation and Greenwood/Tripp asperity contact theory, an elastohydrodynamic (EHD)-mixed lubrication model of the main bearings for the diesel engine is developed and researched with the finite volume method and the finite element method.

Findings

Obviously, the mixed lubrication of bearings is normal, while full hydrodynamic lubrication is transient. The results show that under the whole flexible block model, maximum oil film pressure, maximum asperity contact pressure and radial shell deformation decrease, while minimum oil film thickness increases. Oil flow over edge decreases, and so does friction loss. Therefore, coordination deformation ability of whole engine block is favorable to mean load. In the whole block model, friction contact happens on both upper shell and lower shell positions. In addition, average oil film fill ratio at the key position becomes smaller in the whole engine block model, and consequently increases the chances of cavitations erosion more. So, wearing resistance of both upper and lower shells and anti-cavitations erosion ability must be enhanced simultaneously.

Originality/value

Based on the coupling of the whole flexible engine block and the flexible crankshaft reduced by the CMS method, considering mass-conserving boundary conditions, the average flow model equation and Greenwood/Tripp asperity contact theory, an EHD-mixed lubrication model of the main bearings for the diesel engine is built, which can predict the lubrication of journal bearings more accurately.

Details

Industrial Lubrication and Tribology, vol. 67 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 March 2010

Li‐Ming Chu, Wang‐Long Li, Yuh‐Ping Chang and Hsiang‐Chen Hsu

The purpose of this paper is to analyze and discuss the coupled effects of surface roughness and flow rheology for a homogeneous mixture of Newtonian base oil and power law fluids…

Abstract

Purpose

The purpose of this paper is to analyze and discuss the coupled effects of surface roughness and flow rheology for a homogeneous mixture of Newtonian base oil and power law fluids on the performance of elastohydrodynamic lubrication (EHL) circular contact problems.

Design/methodology/approach

The average flow model is adapted for the interaction of the flow rheology of lubricant and surface roughness. The average Reynolds type equation (ARTE) and the related flow factors (which describes the coupled effects of surface roughness and flow rheology of a mixture), the viscosity‐pressure and density‐pressure relations equations, the elastic deformation equation, and the force balance equation are then solved simultaneously. The multilevel multi‐integration algorithm and Gauss‐Seidel iteration method are utilized to calculate the film thickness and pressure distributions of the EHL circular contact problems effectively.

Findings

The effects of volume fraction, flow index of power law fluid, and surface roughness parameters (Peklenik number, standard deviation of composite surface roughness) on the film thickness and pressure distributions are discussed. The results show that the effects of surface roughness should be considered especially in EHL contact problems.

Originality/value

The EHL of circular contacts lubricating with mixture of two lubricants is first analyzed. The coupling effects of surface roughness and flow rheology of mixture (a Newtonian fluid and a power‐law fluid) on the EHL performance are first discussed in this paper.

Details

Industrial Lubrication and Tribology, vol. 62 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 March 2018

Hui Zhang, Guangneng Dong and Guozhong Dong

The main purpose of this paper is to present the effort on developing a mixed elastohydrodynamic lubrication (EHL) model to study the tribological effect of asperities on rough…

Abstract

Purpose

The main purpose of this paper is to present the effort on developing a mixed elastohydrodynamic lubrication (EHL) model to study the tribological effect of asperities on rough surface.

Design/methodology/approach

The model, with the use of the average flow Reynolds equation and the K-E elasto-plastic contact model, allows predictions of hydrodynamic pressure and contact pressure on the virtual rough surface, respectively. Then, the substrate elastic deformation is calculated by discrete convolution fast-Fourier transform (DC-FFT) method to modify the film thickness recursively. Afterwards, corresponding ball-on-disk tests are conducted and the validity of the model demonstrated. Moreover, the effects of asperity features, such as roughness, curvature radius and asperity pattern factor, on the tribological properties of EHL, are also discussed though plotting corresponding Stribeck curves and film thickness shapes.

Findings

It is demonstrated that the current model predicts very close data compared with corresponding experimental results. And it has the advantage of high accuracy comparing with other typical models. Furthermore, smaller roughness, bigger asperity radius and transverse rough surface pattern are found to have lower friction coefficients in mixed EHL models.

Originality/value

This paper contributes toward developing a mixed EHL model to investigate the effect of surface roughness, which may be helpful to better understand partial EHL.

Details

Industrial Lubrication and Tribology, vol. 70 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 September 2006

Tze‐Chi Hsu, Hsiu‐Lu Chiang and Chun‐Yuan Lin

According to the Christensen stochastic roughness model, the purpose of this study is to developing a modified Reynolds equation to investigate the effects of surface roughness…

Abstract

Purpose

According to the Christensen stochastic roughness model, the purpose of this study is to developing a modified Reynolds equation to investigate the effects of surface roughness and molecular rarefaction on ultra‐thin compressible and isothermal gas lubrication.

Design/methodology/approach

Basing upon the average film thickness method with three adjustable coefficients, the higher order slip‐flow velocity distribution was accommodated.

Findings

Compared to the smooth case, the longitudinal roughness improves the pressure distribution and load carrying capacity, while the effect of transverse roughness is opposite to that of longitudinal one. The molecular rarefaction effect may diminish the built‐up air bearing pressure and reduce the roughness effect on load carrying capacity. The squeeze number has evident effect in depression of maximum pressure of slider rail with transverse roughness.

Originality/value

Combing the high‐order slip‐flow model and Christensen roughness model, this research paper proposed a feasible study of the analysis of molecular rarefaction effect on slider air‐bearing system.

Details

Industrial Lubrication and Tribology, vol. 58 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 November 2021

Junru Wang, Quandai Wang, Yueyan Li, Meiling Guo, Pengyang Li and Yan Li

The purpose of this paper is to investigate the effects of surface texture with roughness orientation considered on tribological properties under a mixed lubrication state…

Abstract

Purpose

The purpose of this paper is to investigate the effects of surface texture with roughness orientation considered on tribological properties under a mixed lubrication state numerically and experimentally.

Design/methodology/approach

Based on the average Reynolds equation and asperity contact model, the impacts of surface texture parameters and roughness orientation on lubrication properties have been calculated using finite difference method. Tin–bronze samples with various prescribed surface texture geometric parameters and roughness orientation were fabricated by laser surface texturing technique, and the tribology performance of the textured surface was studied experimentally.

Findings

The effects of surface geometric parameters and roughness orientation parameters have been discerned. The experimental observations are in good agreement with the numerical prediction, which suggests that the numerical scheme adopted in this work is suitable in capturing the surface texture and roughness effect under mixed lubrication state.

Originality/value

By meticulously controlling the surface roughness and surface texture geometric characteristics based on the laser surface texturing process, samples with prescribed surface texture parameters and roughness orientation consistent with that in theoretical studies were fabricated and the theoretical model and results were verified experimentally.

Details

Industrial Lubrication and Tribology, vol. 73 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 September 2022

Kang Yan, Hulin Li, Ning Ding, Dan Jiang and Xianghui Meng

Friction and wear are very important factors in predicting the performance of journal bearings, particularly under heavy load in start-up processes. However, there are few…

Abstract

Purpose

Friction and wear are very important factors in predicting the performance of journal bearings, particularly under heavy load in start-up processes. However, there are few relevant studies on the numerical model. This study aims to establish a transient-mixed lubrication model to predict the performance of journal bearings, focusing on the friction and wear behavior under heavy load during start-up.

Design/methodology/approach

The average Reynold equation, three-dimensional energy equation, shear stress model for friction and Archard model for wear are coupled in the transient model by finite difference method. The linear wear simulation method is bought out to reduce the update times and the calculation time.

Findings

The different start-up accelerations and linear wear times set are compared and discussed, which indicates a reasonable start-up acceleration is necessary for journal bearings under heavy load during start-up, and setting linear wear times is an effective method to reduce the simulation time significantly. Furthermore, the wear profile in the start-up process spreads in both the clearance and circumferential directions, but mainly in the clearance direction, which increases the minimum film thickness and affects the friction performance.

Originality/value

This study is of great significance for the numerical prediction of the transient performance of journal bearings during start-up considering friction and wear.

Details

Industrial Lubrication and Tribology, vol. 74 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 December 2023

Yihu Tang, Li Huang and Xianghui Meng

The contact and lubrication performances, which were previously estimated assuming a Gaussian surface, are insufficient due to the non-Gaussian surface characteristics of the…

Abstract

Purpose

The contact and lubrication performances, which were previously estimated assuming a Gaussian surface, are insufficient due to the non-Gaussian surface characteristics of the honing liner. The purpose of this study is to analyze the liner honing surface and examine its effects on the contact and flow performance.

Design/methodology/approach

The fast Fourier transform (FFT) method was used to generate the liner honing texture. Subsequently, an elastoplastic contact model based on boundary element theory was constructed and simulated for the honing surface. The results were compared with those obtained using a Gaussian surface. In addition, flow factors of the honing surfaces were also compared.

Findings

The contact pressure and flow factors demonstrate significant disparities when dealing with non-Gaussian surfaces. In the deterministic model, the pressure exhibits considerably diminished magnitudes and a more evenly distribution. Moreover, when the gap between surfaces is narrow, the discrepancy in flow factor across different directions on the real honing surface becomes more prominent compared with the Gaussian surface.

Originality/value

The model incorporates the influence of the non-Gaussian honing surface, thereby enabling more accurate prediction.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0198/

Details

Industrial Lubrication and Tribology, vol. 76 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 2024

Jun Cheng and Chunxing Gu

As the crucial support component of the propeller power system, the reliability of the operation of submersible pumps is influenced by the lubrication performance of…

Abstract

Purpose

As the crucial support component of the propeller power system, the reliability of the operation of submersible pumps is influenced by the lubrication performance of water-lubricated thrust bearings. When the water-lubricated thrust bearings are under start-stop or heavy load conditions, the effect of surface morphology is crucial as the mixed lubrication regime is encountered. This paper aims to develop one mixed lubrication model for the water-lubricated thrust bearings to predict the effects of surface skewness, kurtosis and roughness orientation on the loading carrying capacity and tribological behavior.

Design/methodology/approach

This paper developed one improved mixed lubrication model specifically for the water-lubricated thrust bearing system. In this model, the hydrodynamic model was improved by using the height of the rough surface and its probability density function, combined with the average flow model. The asperity contact model was improved by using the equation for the Pearson system of frequency curves to characterize the non-Gaussian aspect of surface roughness distribution.

Findings

According to the results, negative skewness, large kurtosis and lateral surface pattern can improve the tribological performance of water-lubricated thrust bearings. Optimizing the surface morphology is a reasonable design method that can improve the performance of water-lubricated thrust bearings.

Originality/value

In this paper, one mixed lubrication model specifically for the water-lubricated thrust bearing with the effect of surface roughness into consideration was developed. Based on the developed model, the effect of surface morphology on tribological behavior can be evaluated.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2023-0247/

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

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