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21 – 30 of over 8000
Article
Publication date: 1 December 2004

A.E. Coronado Mondragon, A.C. Lyons and D.F. Kehoe

In recent years there has been a shift towards the inclusion of agile processes in the development of manufacturing strategies. This work explores the agility of operations in…

3693

Abstract

In recent years there has been a shift towards the inclusion of agile processes in the development of manufacturing strategies. This work explores the agility of operations in four SMEs in high‐tech manufacturing and the impact made by information systems to agile performance in those companies. The study demonstrated that information systems are relegated behind other enablers of agility. Although information systems are often used to support agility, information systems in themselves are not sufficient to achieve agility in business processes. Furthermore, the case studies demonstrate that companies rely upon non‐IT attributes to improve the agility of their manufacturing operations. The results of the study suggest that information systems play a more significant role for enhancing agility.

Details

International Journal of Operations & Production Management, vol. 24 no. 12
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 8 February 2021

Muhammad Saad Amjad, Muhammad Zeeshan Rafique and Mohammad Aamir Khan

In the modern manufacturing environment, it is imperative to apply the manufacturing concepts of lean, agile, resilient and green, collectively known as LARG manufacturing, to…

Abstract

Purpose

In the modern manufacturing environment, it is imperative to apply the manufacturing concepts of lean, agile, resilient and green, collectively known as LARG manufacturing, to achieve excellence in which lean manufacturing eliminates wastes; agile manufacturing makes processes fast, efficient and flexible; resilient paradigm deals with countering the uncertainty while green manufacturing improves environmental performance. The objective of this study is to develop an integration framework that synergizes LARG manufacturing with Industry 4.0.

Design/methodology/approach

Through a literature review, the authors have explored the possibility of collaboration between constituents of lean, agile, resilient and green manufacturing with the facets of Industry 4.0.

Findings

The authors have developed a comprehensive integration framework that has been divided into 11 phases and 31 steps in which the various Industry 4.0 facets have supplemented the lean, agile, resilient and green paradigms.

Practical implications

This investigation and adoption of technologically intensive automation shall provide clarity to practitioners regarding the synergy of LARG manufacturing & Industry 4.0, so that fast and efficient manufacturing processes can be achieved.

Originality/value

The framework provides detailed insight towards implementation of LARG practices in a manufacturing organization in coalescence with Industry 4.0 practices.

Details

International Journal of Lean Six Sigma, vol. 12 no. 5
Type: Research Article
ISSN: 2040-4166

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Article
Publication date: 13 February 2007

G. Ramesh and S.R. Devadasan

To review on the literature and contribute a comprehensive model that would identify the criteria for attaining agility and suggest a procedure to successfully implement it in…

5701

Abstract

Purpose

To review on the literature and contribute a comprehensive model that would identify the criteria for attaining agility and suggest a procedure to successfully implement it in manufacturing arena.

Design/methodology/approach

The literature dealing with agile manufacturing (AM) criteria were studied. The meaning and definitions of AM were derived. Further, the criteria enunciated in certain papers were identified. These findings were used to design a 20 criteria agile model. Subsequently, its implementation procedure was designed.

Findings

While reviewing the literature, the following observations were made: time and again, some researchers brought out certain criteria of AM; these criteria do not comprehensively focus towards attaining agility; the researchers who have contributed these criteria have failed to evolve an implementation procedure.

Research limitations/implications

Contributions of this paper are based on reviewing the literature. Since, no survey in manufacturing arena has been carried out, the 20 criteria agile model and its implementation procedure may suffer from incompatibility problems in manufacturing arena. However, these contributions provide an avenue fro further researching in this direction

Practical implications

The customers' dynamic demands and the ever increasing intensity of global competition force the practitioners to adopt agile principles. The 20 criteria agile model and its implications procedure would enable the organizations to focus towards attaining agility. This process will prevent the derailment of AM journey and the wastage of time and money spent while moving towards agility

Originality/value

The study of literature on AM reveals that no researcher has enunciated the exhaustive integration of management and technology‐oriented AM criteria and their implementation feasibilities. Hence, the contribution of this paper is original in the literature world.

Details

Journal of Manufacturing Technology Management, vol. 18 no. 2
Type: Research Article
ISSN: 1741-038X

Keywords

Article
Publication date: 18 May 2015

Srikanta Routroy, Pavan Kumar Potdar and Arjun Shankar

– The purpose of this paper is to determine the agility level of a manufacturing system along different timelines.

1358

Abstract

Purpose

The purpose of this paper is to determine the agility level of a manufacturing system along different timelines.

Design/methodology/approach

The fuzzy synthetic extents of agile manufacturing enablers (AMEs), on the basis of their importance, are determined. Then they are integrated with their performance ratings along different timeline for calculating the Fuzzy Agile Manufacturing Index (FAMI). Euclidean distances of FAMI from predetermined agility levels are mapped to determine the agility level of the manufacturing system along different timeline.

Findings

The proposed methodology was implemented in an Indian manufacturing organization to determine its agility level. It was concluded from the obtained results that there was significant improvement in the agility level along the timeline.

Research limitations/implications

The weights of the AMEs are assumed to be constant along the timeline.

Practical implications

The supply chain mangers can easily apply this methodology in their respective manufacturing organizations to assess and determine the agility level. This proposed approach will show the direction to check the performance of agility and evaluate the evolution of agility in their respective manufacturing organizations.

Originality/value

The combination of fuzzy synthetic extent of weights and average fuzzy performance ratings of AMEs to calculate the FAMI along the timeline considering judgments of multiple experts is a unique contribution.

Details

Measuring Business Excellence, vol. 19 no. 2
Type: Research Article
ISSN: 1368-3047

Keywords

Article
Publication date: 2 November 2022

Dharmendra Hariyani and Sanjeev Mishra

Scarcity of resources, ecological imbalance, global warming, rising energy prices and the ever-changing need for variety have attracted the government and manufacturers for…

Abstract

Purpose

Scarcity of resources, ecological imbalance, global warming, rising energy prices and the ever-changing need for variety have attracted the government and manufacturers for sustainable development of the industries. The integrated sustainable-green-lean-six sigma-agile manufacturing system (ISGLSAMS) provides a solid platform for meeting both the customers’ variety needs and business sustainability requirements. Many organizations opted for ISGLSAMS, but still due to various barriers organizations are not able to fully implement ISGLSAMS. The purpose of this paper is to identify the barriers to the ISGLSAMS, so that a more sustainable industrial manufacturing system and industrial symbiosis can be developed.

Design/methodology/approach

A literature review, from the Web of Science and Google Scholar database, has been carried out to identify the various barriers to the implementation of ISGLSAMS in the entire value chain. A total of 168 research papers have been reviewed for identifying the ISGLSAMS barriers.

Findings

This paper elaborates the concept of the ISGLSAMS, its attributes and various barriers and contributes to a better understanding and successful implementation of ISGLSAMS to meet business’ sustainability and market performance goals in the entire value chain. The paper also projects the future research framework and directions for the ISGLSAMS, integrated sustainable-green-lean-six sigma-agile (ISGLSA) product and ISGLSA supply and value chain.

Practical implications

The study contributes to a better understanding of ISGLSAMS’ barriers. The government, stakeholders and policymakers may plan the policy, road map and strategies to overcome the ISGLSAMS’ barriers. In-depth knowledge of subclauses of ISGLSAMS’ barriers will help the practitioners to overcome the ISGLSAMS’ barriers strategically. By overcoming the ISGLSAMS barriers, a more sustainable 7 Rs based market focused manufacturing system can be designed. This will also increase the opportunities to enhance the industrial ecology, industrial symbiosis and better recovery of the product, process and supply chain residual value. This will reduce the waste to the ecosystem.

Originality/value

This work has been carried out in search of a more sustainable manufacturing system, i.e. ISGLSAMS (which is 7 Rs based, i.e. 6 Rs of sustainability with 7th R, reconfiguration) to meet the customer variety needs along with sustainability in the ever-changing customer market. This study adds value to the practitioners to identify and prioritize the ISGLSAMS’ industry-specific barriers and design the solution for the more sustainable development of (1) industries, (2) the industrial symbiosis system and (3) the ISGLSA product, process, system and supply value chain with minimum resource consumption and environmental impact. The research also contributes to the (a) ISGLSAMS (b) ISGLSA supply chain (c) reconfigurable, sustainable and modular products and (d) redesign, recovery and refurbishing of the product to increase the product life cycle.

Article
Publication date: 17 January 2023

Gharib Hashem and Mohamed Aboelmaged

Rapid changes in the global environment and the effects of existing economic issues triggered by COVID-19 and the war in Ukraine have posed several challenges for manufacturing

Abstract

Purpose

Rapid changes in the global environment and the effects of existing economic issues triggered by COVID-19 and the war in Ukraine have posed several challenges for manufacturing firms. A hybrid strategy integrating lean and agile (leagile) systems is viable for firms to enhance their capabilities in such dynamic contexts. This paper examines the critical drivers of leagile manufacturing system adoption in an emerging economy from the technological, organizational and environmental (TOE) perspective.

Design/methodology/approach

A cross-sectional survey is carried out to obtain data from 438 managers working in 219 manufacturing firms. Multiple regression analysis is applied to test the effect of technological, organizational and environmental drivers on the adoption of leagile systems.

Findings

The results show that organization capacity, environmental uncertainty and relative advantage demonstrate the most significant positive relationships with the leagile systems adoption wherein complexity and resistance to change appear to exhibit significant negative associations. Unexpectedly, firm size unveils no significant effect on the adoption of leagile systems.

Practical implications

To deal effectively with critical challenges triggered by ever-changing environment, firms have sought to adopt innovative systems for achieving products' availability in the markets at the right quality and price. A hybrid strategy integrating lean and agile (leagile) systems is viable to enhance a firm's capabilities in such dynamic contexts. The findings of our study help top management and policymakers identify and assess the critical drivers that may facilitate or hinder the successful adoption of leagile systems.

Originality/value

A major trend of studies in the field of manufacturing systems has focused on the critical success factors of adopting either lean or agile systems. Furthermore, research work concerning leagile as a hybrid system focuses primarily on the conceptual development rather than empirical grounds of leagile systems. Given the lack of empirical research in this field, this study offers an early attempt to predict leagile system adoption in an emerging economy. It also contributes to the manufacturing systems research by extending the extant knowledge about the role of firm-level drivers in leagile system adoption from the TOE perspective.

Details

Benchmarking: An International Journal, vol. 30 no. 10
Type: Research Article
ISSN: 1463-5771

Keywords

Article
Publication date: 1 September 2003

Y.Y. Yusuf, E.O. Adeleye and K. Sivayoganathan

Agile manufacturing is a response to competition in environments characterised by unpredictable change, so having the ability to vary capacity, respond to sporadic changes in…

2385

Abstract

Agile manufacturing is a response to competition in environments characterised by unpredictable change, so having the ability to vary capacity, respond to sporadic changes in demand, mass customise at the cost of mass production, and compete in both mass and custom markets is crucial. Empirical justification of the benefits of implementing agile manufacturing is rare in the literature and an in‐depth empirical study of the benefits of implementing agile manufacturing practices is lacking. This article aims to address this gap by conducting a preliminary analysis of a much wider empirical research. The adoption and impact of a set of tools – enablers of agile manufacturing – were studied through a survey by questionnaire. The results show lower volume flexibility at higher levels of adoption of the five enablers, thus the resource competencies for enhancing it were not in place. Also, volume flexibility ranked very low in hierarchy of future improvement plans. Suggests virtual cells, and its extension into supply chain networks, as a solution to volume flexibility.

Details

Management Decision, vol. 41 no. 7
Type: Research Article
ISSN: 0025-1747

Keywords

Article
Publication date: 1 April 2000

M.F. van Assen, E.W. Hans and S.L. van de Velde

In this paper, we present a planning and control framework for manufacture‐to‐order environments that enables and supports agile‐based discrete parts manufacturing. The…

6405

Abstract

In this paper, we present a planning and control framework for manufacture‐to‐order environments that enables and supports agile‐based discrete parts manufacturing. The characteristic elements of our framework are that it is decentralized, logistics and business oriented, and that it recognizes that more detailed and more reliable data become available as orders advance through the different manufacturing stages and departments. Furthermore, it is a generic framework in that it applies to any discrete parts manufacturer, ranging from an engineer‐to‐order to an assemble‐to‐order company. We also point out the necessity of an organizational structure that supports and reinforces the framework. Particularly, we discuss the adoption and implementation of the new framework by creating multi‐disciplinary teams and structural and operational supporting groups to strengthen the organization for agile manufacturing.

Details

International Journal of Agile Management Systems, vol. 2 no. 1
Type: Research Article
ISSN: 1465-4652

Keywords

Article
Publication date: 13 April 2012

Goran D. Putnik and Zlata Putnik

The objective of this paper is to provide a deeper insight into the relationship of the issue “lean vs agile” in order to inform managers towards more coherent decisions…

6169

Abstract

Purpose

The objective of this paper is to provide a deeper insight into the relationship of the issue “lean vs agile” in order to inform managers towards more coherent decisions especially in a dynamic, unpredictable, uncertain, non‐linear environment.

Design/methodology/approach

The methodology is an exploratory study based on secondary data analysis.

Findings

“Lean” and “agile” are two exclusive concepts “in the limit” and “agile” has a higher potential for serving as an instrument for starting “a journey” towards a new sustainable organizational paradigm.

Research limitations/implications

Further research in the context of the arguments presented is necessary, especially in the “field” and on primary data.

Practical implications

There are clearly indicated contexts of primary applications of “lean” and “agile”, and especially along with the techniques, methodologies and system‐thinking informed by chaordic system thinking (CST), which should be of help for managers.

Originality/value

The novel contribution of the paper is the presentation of the argumentation on “lean” and “agile” as exclusive concepts and their analysis through the CST lenses, as well as the presentation of suggestions for development of new manufacturing systems paradigms.

Details

The Learning Organization, vol. 19 no. 3
Type: Research Article
ISSN: 0969-6474

Keywords

Article
Publication date: 9 February 2024

Neelesh Kumar Mishra, Poorva Pande Sharma and Shyam Kumar Chaudhary

This paper aims to uncover the key enablers of an agile supply chain in the manufacturing sector amidst disruptions such as pandemics, trade wars and cross-border challenges. The…

Abstract

Purpose

This paper aims to uncover the key enablers of an agile supply chain in the manufacturing sector amidst disruptions such as pandemics, trade wars and cross-border challenges. The study aims to assess the applicability of existing literature to manufacturing and identify additional industry-specific enablers contributing to the field of supply chain management.

Design/methodology/approach

The research methodology is comprehensively described, detailing the utilization of extent literature and semistructured interviews with mid- and top-level executives in a supply chain. The authors ensure the robustness of the data collection process and results interpretation.

Findings

The study identifies six essential dimensions of an agile supply chain: information availability, design robustness, external resource planning, quickness and speed, public policy influencing skills and cash flow management. The study provides valuable insights for industry professionals to develop agile supply chains capable of responding to disruptions in a rapidly changing world.

Research limitations/implications

This study is limited by its focus on the manufacturing sector, and future research may explore the applicability of these findings to other industries. By focusing on these essential dimensions identified in the study, managers can develop strategies to improve the agility and responsiveness of their supply chains. In addition, further research may investigate how these enablers may vary in different regions or contexts.

Practical implications

The COVID-19 pandemic has forced executives to reconsider their sourcing strategies and reduce dependence on suppliers from specific geographies. To ensure business continuity, companies should assess the risk associated with their suppliers and develop a business continuity plan that includes multisourcing their strategic materials. Digital transformation will revolutionize the supply chain industry, allowing for end-to-end visibility, real time insights and seamless integration of business and processes. Companies should also focus on creating a collaborative workforce ecosystem that prioritizes worker health and well-being. Maintaining trust with stakeholders is crucial, and firms must revisit their relationship management strategies. Finally, to maintain business leadership and competitiveness during volatile periods, the product portfolio needs to be diversified and marketing and sales teams must work in tandem with product teams to position new products accordingly.

Social implications

This work contributes substantially to the literature on supply chain agility (SCA) by adding several new factors. The findings result in a more efficient and cost-effective supply chain during a stable situation and high service levels in a volatile situation. A less complex methodology for understanding SCA provides factors with a more straightforward method for identifying well-springs of related drivers. First, the study contributes to reestablish the factors such as quickness, responsiveness, competency, flexibility, proactiveness, collaboration and partnership, customer focus, velocity and speed, visibility, robustness, cost-effectiveness, alertness accessibility to information and decisiveness as applicable factors for SCA. Second, the study suggests a few more factors, such as liquidity management, Vendors’ economic assessment and economic diversity, that are the study’s unique contributions in extending the enablers of SCA. Finally, public policy influencing skills, local administration connects and maintaining capable vendors are the areas that were never considered essential for SCA. These factors have emerged as a vital operational factor during the lockdown, and academicians may consider these factors in the future to assess their applicability.

Originality/value

This study provides new insights for decision-makers looking to enhance the resilience and agility of their supply chains. The identification of unique enablers specific to the manufacturing industry contributes to the existing body of literature on agile supply chains in the face of disruptions.

Details

Journal of Global Operations and Strategic Sourcing, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2398-5364

Keywords

21 – 30 of over 8000