Rapid Prototyping Journal
Issue(s) available: 188 – From Volume: 1 Issue: 1, to Volume: 30 Issue: 11
Strapline:
The international journal for research on additive manufacturing and 3D printingVolume 30
Volume 29
Volume 28
Volume 27
Volume 26
Volume 25
Volume 24
Volume 22
Volume 21
Volume 17
Volume 16
Analysis of the influence of printing parameters on the compression resistance of PLA in the FDM process
Émerson dos Santos Passari, Carlos Henrique Lauermann, André J. Souza, Fabio Pinto Silva, Rodrigo Rodrigues de BarrosThe rapid growth of 3D printing has transformed the cost-effective production of prototypes and functional items, primarily using extrusion technology with thermoplastics. This…
Spot pattern welding scanning strategy for sensor embedding and residual stress reduction in laser-foil-printing additive manufacturing
Tunay Turk, Cesar E. Dominguez, Austin T. Sutton, John D. Bernardin, Jonghyun Park, Ming C. LeuThis paper aims to present spot pattern welding (SPW) as a scanning strategy for laser-foil-printing (LFP) additive manufacturing (AM) in place of the previously used continuous…
Additive manufacturing of titanium–diamond parts: insights into the laser metal deposition process, powder rheology, mechanical properties and osteoblast cell viability
Nour Mani, Nhiem Tran, Alan Jones, Azadeh Mirabedini, Shadi Houshyar, Kate FoxThe purpose of this study is therefore to detail an additive manufacturing process for printing TiD parts for implant applications. Titanium–diamond (TiD) is a new composite that…
Rapid investment casting of nanotechnology-enhanced aluminum alloy 6061
Yitian Chi, Narayanan Murali, Xiaochun LiHigh-performance wrought aluminum alloys, particularly AA6061, are pivotal in industries like automotive and aerospace due to their exceptional strength and good response to heat…
Effect of nitrogen content on microstructure and mechanical properties of duplex stainless steels via wire arc additive manufacturing
Gang Li, Shuainan Song, Qun Cai, Biao Wu, Zhichao WenFor the purpose of saving nickel, this study aims to develop new duplex stainless steel cored wires suitable for wire arc additive manufacturing (WAAM) with the addition of…
An artificial neural network-based predictive model for tensile behavior estimation under uncertainty for fused deposition modeling
Sinan Obaidat, Mohammad Firas Tamimi, Ahmad Mumani, Basem AlkhaleelThis paper aims to present a predictive model approach to estimate the tensile behavior of polylactic acid (PLA) under uncertainty using the fused deposition modeling (FDM) and…
Development of a novel system for measuring femoroacetabular contact forces in hip arthroscopy
Sérgio B Gonçalves, Pedro Dantas, Francisco Guedes de Melo, João Gouveia, José Guimarães Consciência, Jorge Martins, Miguel Tavares da SilvaArthroscopic osteochondroplasty is a minimally invasive procedure that has been used to treat femoroacetabular impingement syndrome, leading to significant improvements in…
Design and manufacture of equine hand prosthesis by additive manufacturing
Bruno Benegra Denadai, José Aguiomar Foggiatto, Peterson Triches Dornbusch, Maria Fernanda Pioli Torres, Marco Antônio LuersenThis paper aims to design and manufacture an equine hand prosthesis using additive manufacturing, with an estimated useful life of one year. This approach offers a fast and…
Effect of process parameters on the mechanical performance of fusion-joined additively manufactured segments
Dongyang Cao, Daniel Bouzolin, Christopher Paniagua, Hongbing Lu, D.Todd GriffithHerein, the authors report the effects of printing parameters, joining method, and annealing conditions on the structural performance of fusion-joined short-beam sections produced…
A novel model to estimate the structural properties of PLA-FFF components along any non-orthogonal direction
Steffany N. Cerda-Avila, Hugo I. Medellín-CastilloThis study aims to present and evaluate a novel analytical model to predict the structural properties of parts fabricated by fused filament fabrication (FFF) along any…
Novel additive lamination manufacturing system for rapid fabrication of large-scale reinforced structural members
Zhuoyang Xin, Guanqi Zhu, Yun Chung Hsueh, Dan LuoAdditive lamination manufacturing (ALM), as a novel additive manufacturing technology, builds up the geometry via the lamination of fiber-reinforced polymer (FRP) fabric…
Applying systems engineering principles to develop an open source laser based metal powder bed fusion system
Magnus Bolt Kjer, Venkata Karthik Nadimpalli, Christian Leslie Budden, David Bue PedersenConventional powder bed fusion systems, with their high costs, proprietary nature and restrictive fees, limit research opportunities. This study aims to unveil an affordable…
Exploring mechanical behavior at interfaces of laser powder bed fusion (LPBF) deposits on wrought Inconel 718: an indentation-based approach
Abhishek Shrivastava, Anand Kumar S., Samrat RaoThis study used an indentation-based mechanical testing framework for the mechanical characterization of laser powder bed fusion (LPBF) processed Inconel 718 on a wrought Inconel…
A systematic literature review and bibliometrics using visualization of similarities for patternless sand mold and core production
Yogesh Patil, Milind Akarte, K. P. Karunakaran, Ashik Kumar Patel, Yash G. Mittal, Gopal Dnyanba Gote, Avinash Kumar Mehta, Ronald Ely, Jitendra ShindeIntegrating additive manufacturing (AM) tools in traditional mold-making provides complex yet affordable sand molds and cores. AM processes such as selective laser sintering (SLS…
Correlation analysis of feedstock flowability and temperature for laser-based powder bed fusion of polymers
Raphael Timothy Steffen, Michael Robert Tucker, Francesco Sillani, Denis Schütz, Markus BambachFor additive manufacturing (AM) through laser-based powder bed fusion of polymers (PBF-LB/P), accurate characterization of powder flowability is vital for achieving high-quality…
Comparing microstructure and mechanical properties of AlSi10 alloy produced by powder bed fusion-laser beam and high pressure die casting
Indrajeet Katti, Alistair Jones, Matthias Weiss, Dong Qiu, Joy H. Forsmark, Mark EastonPowder bed fusion-laser beam (PBF-LB) is a rapidly growing manufacturing technology for producing Al-Si alloys. This technology can be used to produce high-pressure die-casting…
Comparison study of Izod impact properties on 3D printed thermoplastic and thermoset carbon fiber composite at different infill density
Pradeep Kumar Mishra, Jagadesh T.This study aims to evaluate the low energy impact characteristics of 3D printed carbon fiber thermoplastic and thermoset polymer composite using the Izod impact test. The effects…
Influence of nozzle temperatures on the microstructures and physical properties of 316L stainless steel parts additively manufactured by material extrusion
Nur Hidayah Musa, Nurainaa Natasya Mazlan, Shahir Mohd Yusuf, Farah Liana Binti Mohd Redzuan, Nur Azmah Nordin, Saiful Amri MazlanMaterial extrusion (ME) is a low-cost additive manufacturing (AM) technique that is capable of producing metallic components using desktop 3D printers through a three-step…
Investigation on the mechanical and thermal properties of metal-PLA composites fabricated by FDM
Osman UlkirThe aim of this study is to investigate the printing parameters of fused deposition modeling (FDM), a material extrusion-based method, and to examine the mechanical and thermal…
A review on microstructure, mechanical behavior and post processing of additively manufactured Ni-based superalloys
Mustafa Kuntoğlu, Emin Salur, Munish Kumar Gupta, Saad Waqar, Natalia Szczotkarz, Govind Vashishtha, Mehmet Erdi Korkmaz, Grzegorz M. KrolczykThe nickel-based alloys Inconel 625 and Inconel 718 stand out due to their high strength and corrosion resistance in important industries like aerospace, aviation and automotive…
Additive manufacturing: a bespoke solution for drug delivery
Moontaha Farin, Jarin Tasnim Maisha, Ian Gibson, M. Tarik ArafatAdditive manufacturing (AM), also known as three-dimensional (3D) printing technology, has been used in the health-care industry for over two decades. It is in high demand in the…
Magnetic controlled arc welding technology: a review
Juanyan Miao, Yiwen Li, Siyu Zhang, Honglei Zhao, Wenfeng Zou, Chenhe Chang, Yunlong ChangThe purpose of this study is to optimize and improve conventional welding using EMF assisted technology. Current industrial production has put forward higher requirements for…
Preoperative definition and new concept design of 3D printed buttress model to sealskull base after endoscopic endonasal surgery
Ida Papallo, Domenico Solari, Ilaria Onofrio, Lorenzo Ugga, Renato Cuocolo, Massimo Martorelli, Teresa Russo, Ilaria Bove, Luigi Maria Cavallo, Antonio GloriaThis study aims to integrate design methods and additive manufacturing with the use of a thermoplastic elastomer certified for medical use and reverse engineering towards a new…
Improving fatigue behavior of selective laser melted 316 L stainless steel by ultrasonic-assisted burnishing
Daniyal Sayadi, Hossein Rangrizian, Alireza Khodabandeh, Mohammadreza Khosrojerdi, Mohsen Khajehzadeh, Mohammad Reza RazfarIn this study, two postprocessing techniques, namely, conventional burnishing (CB) and ultrasonic-assisted burnishing (UAB), were applied to improve the fatigue behavior of 316 L…
A response surface methodology investigation into the optimization of manufacturing time and quality for FFF 3D printed PLA parts
Abdurrahim TemizThis study aims to examine the impact of specific printing factors, such as layer height, line width and build orientation, on the overall quality of fused filament fabrication…
Effect of process parameters on mechanical and tribological characteristics of FDM printed glass fiber reinforced PLA composites
Rashia Begum S., Vasumathi M., Vigneshwaran Karupaiah, Venkateshwaran NarayananAdditive manufacturing of polymer composites is a transformative technology that leverages the benefits of both composite material and 3D printing to produce highly customizable…
A comparison of anomaly detection algorithms with applications on recoater streaking in an additive manufacturing process
Reinier Stribos, Roel Bouman, Lisandro Jimenez, Maaike Slot, Marielle StoelingaPowder bed additive manufacturing has recently seen substantial growth, yet consistently producing high-quality parts remains challenging. Recoating streaking is a common anomaly…
Thermal modeling of variable process parameter effects in powder bed fusion using electron beam
Baris Kirim, Emrecan Soylemez, Evren Tan, Evren YasaThis study aims to develop a novel thermal modeling strategy to simulate electron beam powder bed fusion at part scale with machine-varying process parameters strategy…
Processing windows for Al-357 by LPBF process: a novel framework integrating FEM simulation and machine learning with empirical testing
Muhammad Arif Mahmood, Marwan Khraisheh, Andrei C. Popescu, Frank LiouThis study aims to develop a holistic method that integrates finite element modeling, machine learning, and experimental validation to propose processing windows for optimizing…
A novel approach on artificial aging of nylon 12 powder for laser powder bed fusion
Valentina Vendittoli, Wilma Polini, Michael S.J. Walter, Jakob P.C. StachederThis study aims to address challenges in the Laser Powder Bed Fusion process of polymers, focusing on the considerable amount of unsintered powder left post-printing. The…
Effect of scanning strategy and laser peening on microstructure and fatigue properties of laser-directed energy deposition-built 15-5 PH stainless steel
Susheel Pandey, Rajeev Srivastava, Christ Prakash Paul, Arun Kumar Rai, Rakesh NarainThe aim of this paper is to study the effect of laser shock peening (LSP) on mechanical behaviour of the laser-directed energy deposition (LDED)-based printed 15-5 PH stainless…
Multimaterial additive manufacturing of poly-L-lactic acid– hydroxylapatite/graphene oxide scaffold fabricated via vat photopolymerization: experimental investigation, analysis and cell study
Iman Ghaderi, Amir Hossein Behravesh, Seyyed Kaveh Hedayati, Seyed Alireza Alavinasab Ardebili, Omid Kordi, Ghaus Rizvi, Khodayar GholivandThis study aims to design and implement a multimaterial system for printing multifunctional specimens suitable for various sectors, with a particular focus on biomedical…
Design methodology for fused filament fabrication with failure theory: framework, database, design rule, methodology and study of case
Luis Lisandro Lopez Taborda, Heriberto Maury, Ivan E. EsparragozaAdditive manufacturing (AM) is growing economically because of its cost-effective design flexibility. However, it faces challenges such as interlaminar weaknesses and reduced…
Digital twin–driven optimization of laser powder bed fusion processes: a focus on lack-of-fusion defects
Asad Waqar Malik, Muhammad Arif Mahmood, Frank LiouThe purpose of this research is to enhance the Laser Powder Bed Fusion (LPBF) additive manufacturing technique by addressing its susceptibility to defects, specifically lack of…
Decorative 3D printing on textiles using elastomer TPU filament under different printing conditions
John D. Kechagias, Dimitrios Chaidas, Tatjana SpahiuNew sustainable approaches to fashion products are needed due to the demand for customization, better quality and cost reduction. Therefore, the decoration of fashion products…
A practical path planning method for optimal repair paths between multiple small-size defects
Yongfeng Li, Yaotong Pan, Wenqiang Yang, Xiaochang Xu, Junpeng Xu, Lei ZhangThis study aims to solve the problem of repair path planning between multiple small-size defects in the field of additive manufacturing (AM) repair by using Python-based ant…
Warpage control in thermoplastic ABS parts produced through material extrusion (MEX)-based fused deposition modeling (FDM)
Yash G. Mittal, Yogesh Patil, Pushkar Prakash Kamble, Gopal Dnyanba Gote, Avinash Kumar Mehta, K.P. KarunakaranAdditive manufacturing (AM) is a layer-by-layer technique that helps to create physical objects from a three-dimensional data set. Fused deposition modeling is a widely used…
Melt Pool characteristics on surface roughness and printability of 316L stainless steel in laser powder bed fusion
Tianyu Zhang, Lang YuanSurface quality and porosity significantly influence the structural and functional properties of the final product. This study aims to establish and explain the underlying…
ISSN:
1355-2546Online date, start – end:
1995Copyright Holder:
Emerald Publishing LimitedOpen Access:
hybridEditor:
- Professor Ian Gibson