A review on microstructure, mechanical behavior and post processing of additively manufactured Ni-based superalloys

Abstract

Purpose

The nickel-based alloys Inconel 625 and Inconel 718 stand out due to their high strength and corrosion resistance in important industries like aerospace, aviation and automotive. Even though they are widely used, current techniques of producing materials that are difficult to cut pose several problems from a financial, ecological and even health perspective. To handle these problems and acquire improved mechanical and structural qualities, laser powder bed fusion (LPBF) has been widely used as one of the most essential additive manufacturing techniques. The purpose of this article is to focus on the state of the art on LPBF parts of Inconel 625 and Inconel 718 for microstructure, mechanical behavior and postprocessing.

Design/methodology/approach

The mechanical behavior of LPBF-fabricated Inconel is described, including hardness, surface morphology and wear, as well as the influence of fabrication orientation on surface quality, biocompatibility and resultant mechanical properties, particularly tensile strength, fatigue performance and tribological behaviors.

Findings

The postprocessing techniques such as thermal treatments, polishing techniques for surface enhancement, mechanical and laser-induced peening and physical operations are summarized.

Originality/value

The highlighted topic presents the critical aspects of the advantages and challenges of the LPBF parts produced by Inconel 718 and 625, which can be a guideline for manufacturers and academia in practical applications.

Citation

Kuntoğlu, M., Salur, E., Gupta, M.K., Waqar, S., Szczotkarz, N., Vashishtha, G., Korkmaz, M.E. and Krolczyk, G.M. (2024), "A review on microstructure, mechanical behavior and post processing of additively manufactured Ni-based superalloys", Rapid Prototyping Journal, Vol. 30 No. 9, pp. 1890-1910. https://doi.org/10.1108/RPJ-10-2023-0380