Effect of process parameters on mechanical and tribological characteristics of FDM printed glass fiber reinforced PLA composites

Abstract

Purpose

Additive manufacturing of polymer composites is a transformative technology that leverages the benefits of both composite material and 3D printing to produce highly customizable, lightweight and efficient composites for a wide range of applications.

Design/methodology/approach

In this research work, glass fiber-reinforced polylactic acid (PLA) filament is used to print the specimen via fusion deposition modeling process. The process parameters such as infill densities (40%, 50% and 60%) and raster angle/orientations (0°, 45° and 90°) are varied, and the specimens for tensile, flexural, impact, hardness and wear testing are prepared as per their respective ASTM standards.

Findings

The results revealed that with an increase in infill density, the mechanical properties of glass fiber-PLA specimens increase progressively. Optimal tensile properties and flexural properties are obtained at 0° and 90° raster angle orientations and 60% infill density. Minimum wear rate is achieved at 0° raster angle orientation and it increases at 45° and 90° raster angle orientations.

Originality/value

Using SEM, the microscopic analysis of the fractured specimen was analyzed to study the interface between the fibers and matrix and it indicates the presence of good adhesion between the layers at 60% infill density and 0° print orientation.

Citation

S., R.B., M., V., Karupaiah, V. and Narayanan, V. (2024), "Effect of process parameters on mechanical and tribological characteristics of FDM printed glass fiber reinforced PLA composites", Rapid Prototyping Journal, Vol. 30 No. 9, pp. 1859-1875. https://doi.org/10.1108/RPJ-03-2024-0121