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Article
Publication date: 11 October 2018

Xu Han, Zhonghe Han, Wei Zeng, Peng Li and Jiangbo Qian

The purpose of this paper is to study the condensation flow of wet steam in the last stage of a steam turbine and to obtain the distribution of condensation parameters such as…

Abstract

Purpose

The purpose of this paper is to study the condensation flow of wet steam in the last stage of a steam turbine and to obtain the distribution of condensation parameters such as nucleation rate, Mach number and wetness.

Design/methodology/approach

Because of the sensitivity of the condensation parameter distribution, a double fluid numerical model and a realizable k-ε-kd turbulence model were applied in this study, and the numerical solution for the non-equilibrium condensation flow is provided.

Findings

The simulation results are consistent with the experimental results of the Bakhtar test. The calculation results indicate that the degree of departure from saturation has a significant impact on the wet steam transonic condensation flow. When the inlet steam deviates from the saturation state, shock wave interference and vortex mixing also have a great influence on the distribution of water droplets.

Originality/value

The research results can provide reference for steam turbine wetness losses evaluation and flow passage structure optimization design.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 25 June 2019

Xu Han, Wei Zeng and Zhonghe Han

The purpose of this study is to improved the efficiency of condensing steam turbines by legitimately reforming the flow structure. It is of great significance to study the…

Abstract

Purpose

The purpose of this study is to improved the efficiency of condensing steam turbines by legitimately reforming the flow structure. It is of great significance to study the condensation flow characteristics of wet steam for optimizing the operation of condensing steam turbines.

Design/methodology/approach

A two-fluid model was used to study the wet steam flow in a stator cascade. The effects of the inlet temperature and pressure drop on the cascade performance were analyzed. On this basis, endwall protrusion models were set up at varied axial position on the pressure surface to evaluate the wetness control and loss under different design conditions for cascade optimization.

Findings

The analysis indicates that increasing the inlet temperature or decreasing the pressure drop can effectively control the steam wetness but increase the droplet radius. The increasing inlet temperature can delay the condensation and alleviate the deterioration of the aerodynamic performance of cascades. The non-axisymmetric endwall can significantly affect the distribution of steam parameters below its height and slightly reduce the droplet radius. Compared with the original stator cascade, the optimum design conditions reduce the steam wetness by 8.07 per cent and the total pressure loss by 6.91 per cent below a 20 per cent blade height.

Originality/value

These research results can serve as a reference for condensing steam turbine wetness losses evaluation and flow passage optimization design.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 8 January 2020

Xu Han, Xiangyu Liu, Yunyun Yuan and Zhonghe Han

The flow state of wet steam will affect the thermodynamic and aerodynamic characteristics of steam turbine. The purpose of this study is to effectively control the wetness losses…

Abstract

Purpose

The flow state of wet steam will affect the thermodynamic and aerodynamic characteristics of steam turbine. The purpose of this study is to effectively control the wetness losses caused by wet steam condensation, and hence a cascade of 600 MW steam turbine was taken as the research object.

Design/methodology/approach

The influence of blade surface roughness on the condensation characteristics was analyzed, and the dehumidification mechanism and wetness control effect were obtained.

Findings

With the increase of blade surface roughness, the peak nucleation rate decreases gradually. According to the Mach number distribution on the blade surface, there is a sensitive region for the influence of roughness on the aerodynamic performance of cascade. The sensitive region of nucleation rate roughness should be between 50 and 150 µm.

Originality/value

The increase of blade surface roughness will increase the dynamic loss in cascade, but it can reduce the thermodynamic loss caused by condensation to a certain extent.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Abstract

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. 4 no. 1
Type: Research Article
ISSN: 2633-6596

Article
Publication date: 15 December 2023

Xia Sun, Jianben Xu, Caili Yu and Faai Zhang

The purpose of this paper is to synthesize a polyacrylate-based dispersant with a determined target molecular weight for oily systems and to determine the optimal dispersant level…

Abstract

Purpose

The purpose of this paper is to synthesize a polyacrylate-based dispersant with a determined target molecular weight for oily systems and to determine the optimal dispersant level and monomer ratio of the dispersant.

Design/methodology/approach

The dispersant was synthesized by conventional radical polymerization using methacrylic acid, butyl acrylate and dimethylamino ethyl methacrylate as the monomer. It was characterized by Fourier transform infrared spectroscopy, nuclear magnetic hydrogen spectroscopy, gel permeation chromatography and thermogravimetric analysis. The dispersant was used to disperse TiO2, and the performance of the dispersant was evaluated by measuring the viscosity, particle size and dispersive force of the slurry.

Findings

The dispersant exhibited high thermal stability and was successfully anchored to the surface of the TiO2 pigment. When used to disperse a TiO2 slurry, it effectively made the TiO2 slurry more fluid, indicating its strong viscosity-reducing properties. The viscosity, particle sizes and dispersion capabilities of the TiO2 slurry were found to vary depending on the contents and monomer ratios of the dispersant.

Research limitations/implications

P(MAA-BA-DM) dispersant increases the wettability of TiO2 only in oily solvents but not in aqueous solvents.

Practical implications

P(MAA-BA-DM) dispersant makes it easier to disperse TiO2 pigments in oily solvents, increasing the amount of pigment in the solvent and making the preparation of highly pigmented pastes easier.

Originality/value

A dispersant containing suitable carboxyl and tertiary amine groups was initially synthesized to disperse TiO2 in an oily system. The findings are anticipated to be used in the formulation of pigment concentrates, industrial coatings and other solvent-based coatings.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 March 2023

Bahareh Nikmehr, Bidur Kafle and Riyadh Al-Ameri

This study aimed to review various existing methods for improving the quality of recycled concrete aggregates (RCAs) as a possible substitution for natural aggregates (NAs) in…

Abstract

Purpose

This study aimed to review various existing methods for improving the quality of recycled concrete aggregates (RCAs) as a possible substitution for natural aggregates (NAs) in concrete. It is vital as the old paste attached to the RCA weakens its structure. It is due to the porous structure of the RCA with cracks, weakening the interfacial transition zone (ITZ) between the RCA and binding material, negatively impacting the concrete's properties. To this end, various methods for reinforcement of the RCA, cleaning the RCA's old paste and enhancing the quality of the RCA-based concrete without RCA modification are studied in terms of environmental effects, cost and technical matters. Furthermore, this research sought to identify gaps in knowledge and future research directions.

Design/methodology/approach

The review of the relevant journal papers revealed that various methods exist for improving the properties of RCAs and RCA-based concrete. A decision matrix was developed and implemented for ranking these techniques based on environmental, economic and technical criteria.

Findings

The identified methods for reinforcement of the RCA include accelerated carbonation, bio deposition, soaking in polymer emulsions, soaking in waterproofing admixture, soaking in sodium silicate, soaking in nanoparticles and coating with geopolymer slurry. Moreover, cleaning the RCA's old paste is possible using acid, water, heating, thermal and mechanical treatment, thermo-mechanical and electro-dynamic treatment. Added to these treatment techniques, using RCA in saturated surface dry (SSD) mixing approaches and adding fibres or pozzolana enhance the quality of the RCA-based concrete without RCA modification. The study ranked these techniques based on environmental, economic and technical criteria. Ultimately, adding fibres, pozzolana and coating RCA with geopolymer slurry were introduced as the best techniques based on the nominated criteria.

Practical implications

The study supported the need for better knowledge regarding the existing treatment techniques for RCA improvement. The outcomes of this research offer an understanding of each RCA enrichment technique's importance in environmental, economic and technical criteria.

Originality/value

The practicality of the RCA treatment techniques is based on economic, environmental and technical specifications for rating the existing treatment techniques.

Details

Smart and Sustainable Built Environment, vol. 13 no. 3
Type: Research Article
ISSN: 2046-6099

Keywords

Article
Publication date: 4 May 2020

Essam Mossalam, Nivin M. Ahmed, Eglal M.R. Souaya and Basil El-Sabbagh

The purpose of this research is to study the physical and mechanical properties beside the durability of concrete as well as corrosion resistance of reinforced concrete by…

Abstract

Purpose

The purpose of this research is to study the physical and mechanical properties beside the durability of concrete as well as corrosion resistance of reinforced concrete by replacing Ordinary Portland cement (OPC) with different ratios of silica fume and meta-kaolin and applying two paint formulations to enhance corrosion resistance and mechanical properties. In this work, modified concrete mixes containing pozzolanic materials of industrial wastes such as silica fume (SF) with ratios ranging between (0, 10 and 15%) and calcined raw material such as meta-kaolin (MK) with ratios (0, 3, 5 and 10%), were introduced using water binder ratio (w/b) 0.45 to study their effect on the physico-mechanical properties and durability of concrete as well as corrosion protection performance of reinforced concrete. Two paint formulations containing the same ingredients except that one of them is free from talc (G1) and the other contains talc (G2) were applied on the rebars embedded in these modified mixes. Talc is known to offer high pH to the surrounding media.

Design/methodology/approach

Modified concrete mixes containing the coated reinforced concrete steel with the different paint formulations in presence and absence of talc were tested, and the corrosion behavior was studied using electrochemical impedance spectroscopy (EIS) in 3.5% NaCl, and the concrete mixes were also tested through their compressive strength, chloride permeability, scanning electron microscope/energy dispersive X-ray analysis and bond strength.

Findings

The results revealed that the hardened reinforced concrete mix containing 10% SF with 5% MK with embedded rebars coated with G2 (paint containing talc) was the best concrete system which offers concrete sustainability besides high corrosion protection performance, i.e. presence of talc in the paints combined with the effect of cement blended with SF and MK showed positive effect on the reinforced concrete properties that leads to more durability and workability.

Originality/value

The integrity of using two efficient methods of corrosion protection beside the effect of the different replacements in concrete mixes containing coated reinforced concrete steel with paint formulations free from talc (G1) and others containing talc (G2), which lead to fatal changes in the pH of the surrounding media (i.e. concrete which has high alkaline pH) to achieve good concrete properties aside with convenient paint formulations together.

Details

Pigment & Resin Technology, vol. 50 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 15 December 2021

Nivin M. Ahmed, Essam Abdelfattah Mossalam, Basil El-Sabbagh and Eglal M.R. Souaya

This study aims to evaluate the effect of pH on the reinforced concrete steel protection for rebars coated with paint formulations containing talc and free from it. As the…

Abstract

Purpose

This study aims to evaluate the effect of pH on the reinforced concrete steel protection for rebars coated with paint formulations containing talc and free from it. As the presence of talc in paints can offer high pH which cordially affects the protection behavior of the coated rebars. Additionally, this study includes evaluating the durability of concrete mixes in presence of some replacements of ordinary cement such as meta-kaolin (MK) and ground granulated blast furnace slag (GGBFS).

Design/methodology/approach

Two paint formulations were prepared containing the same ingredients except that (P1) is free from talc and (P2) contains talc. The anticorrosive behavior of painted steel in the blended concrete mixes containing MK and GGBFS was studied by using different electrochemical techniques in chloride solution. The concrete durability was evaluated by the means of compressive and bond strength beside chloride permeability. Different concrete mixes containing mineral groups or pozzolanic materials were prepared by replacing (10, and 30%) GGBFS and (5, 10 and 15%) MK as binary from cement CEM I with (w/b) 0.45 with superplasticizer ratio (SP) 2% of the binder

Findings

It was found that the presence of talc, in spite of its ability to offer high pH, has affected positively the corrosion behavior of reinforced concrete steel by forming a complex with concrete even if it is present in paint formulation and not free in the medium.

Originality/value

The results revealed that concrete blended with (30% GGBFS and 10% MK) with coated rebars with P2 containing talc showed the highest corrosion protection performance in addition to modified permeability and compression resistance.

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