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Article
Publication date: 19 June 2024

Vikas Mehta and Mohindra Singh Thakur

This study aims to enhance the precision and efficiency of English Bond brick masonry by developing three unified templates: Tc, T1, and T2. These templates are designed to…

Abstract

Purpose

This study aims to enhance the precision and efficiency of English Bond brick masonry by developing three unified templates: Tc, T1, and T2. These templates are designed to address the complexities in the placement of bricks, particularly queen closers and brickbats, in English Bond patterns.

Design/methodology/approach

The research introduces a unique numbering system integrated within each template to facilitate accurate brick placement. Template Tc is designed explicitly for corner masonry, while T1 and T2 are developed for linear masonry along the X and Y directions, respectively. The approach standardizes the bricklaying process, ensuring proper alignment and bricks overlap.

Findings

Applying these templates significantly improves the efficiency and pace of English bond brick masonry. They simplify the construction process, reduce errors, and enhance the overall quality of masonry work. The study demonstrates that using these templates results in consistent and high-quality brickwork, surpassing traditional speed, efficiency, and accuracy methods.

Originality/value

This study contributes a novel, systematic approach to bricklaying in English Bond masonry. The introduction of unified templates aids in skill acquisition for professionals and learners, ensuring flawless execution of masonry projects. This innovative approach holds great value in modern construction practices, promoting standardization and excellence in masonry work.

Details

Engineering, Construction and Architectural Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 6 August 2024

Hulusi Delibaş and Necdet Geren

The purpose of this study is to produce a low-cost sheet metal forming mold made from the low melting point Bi58Sn42 (bismuth) alloy by using an open-source desktop-type material…

Abstract

Purpose

The purpose of this study is to produce a low-cost sheet metal forming mold made from the low melting point Bi58Sn42 (bismuth) alloy by using an open-source desktop-type material extrusion additive manufacturing system and to evaluate the performance of the additively manufactured mold for low volume sheet metal forming. Thus, it was aimed to develop a fast and inexpensive die tooling methodology for low-volume batch production.

Design/methodology/approach

Initially, the three-dimensional printing experiments were performed to produce the sheet metal forming mold. The encountered problems during the performed three-dimensional printing experiments were analyzed. Accordingly, both tunings in process parameters (extrusion temperature, extrusion multiplier, printing speed, infill percentage, etc.) and customizations on the extruder head of the available material extrusion additive manufacturing system were made to print the Bi58Sn42 alloy properly. Subsequently, the performance of the additively manufactured mold was evaluated according to the dimensional change that occurred on it during the performed pressing operations.

Findings

Results showed that the additively manufactured mold was rigid enough and proved to have sufficient strength in sheet metal forming operations for low-volume production.

Originality/value

Alternative mold production was carried out using open-source material extrusion system for low volume sheet metal part production. Thus, cost effective solution was presented for agile manufacturing.

Details

Rapid Prototyping Journal, vol. 30 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 16 July 2024

Mohammed Y. Fattah, Qutaiba G. Majeed and Hassan H. Joni

The experiments of this study investigated the effect of the subgrade degree of saturation on the value of the stresses generated on the surface and the middle (vertical and…

Abstract

Purpose

The experiments of this study investigated the effect of the subgrade degree of saturation on the value of the stresses generated on the surface and the middle (vertical and lateral stresses). The objectives of this study can be identified by studying the effect of subgrade layer degree of saturation variation, load amplitude and load frequency on the transmitted stresses through the ballast layer to the subgrade layer and the stress distribution inside it and investigating the excess pore water pressure development in the clay layer in the case of a fully saturated subgrade layer and the change in matric suction in the case of an unsaturated subgrade layer.

Design/methodology/approach

Thirty-six laboratory experiments were conducted using approximately half-scale replicas of real railways, with an iron box measuring 1.5 x 1.0 × 1.0 m. Inside the box, a 0.5 m thick layer of clay soil representing the base layer was built. Above it is a 0.2 m thick ballast layer made of crushed stone, and on top of that is a 0.8 m long rail line supported by three 0.9 m (0.1 × 0.1 m) slipper beams. The subgrade layer has been built at the following various saturation levels: 100, 80, 70 and 60%. Experiments were conducted with various frequencies of 1, 2 and 4 Hz with load amplitudes of 15, 25 and 35 kN.

Findings

The results of the study demonstrated that as the subgrade degree of saturation decreased from 100 to 60%, the ratio of stress in the lateral direction to stress in the vertical direction generated in the middle of the subgrade layer decreased as well. On average, this ratio changed from approximately 0.75 to approximately 0.65.

Originality/value

The study discovered that as the test proceeded and the number of cycles increased, the value of negative water pressure (matric suction) in the case of unsaturated subgrade soils declined. The frequency of loads had no bearing on the ratio of decline in matric suction values, which was greater under a larger load amplitude than a lower one. As the test progressed (as the number of cycles increased), the matric suction dropped. For larger load amplitudes, there is a greater shift in matric suction. The change in matric suction is greater at higher saturation levels than it is at lower saturation levels. Furthermore, it is seen that the load frequency value has no bearing on how the matric suction changes. For all load frequencies and subgrade layer saturation levels, the track panel settlement rises with the load amplitude. Higher load frequency and saturation levels have a greater impact.

Details

Railway Sciences, vol. 3 no. 4
Type: Research Article
ISSN: 2755-0907

Keywords

Article
Publication date: 3 September 2024

Indrajeet Katti, Alistair Jones, Matthias Weiss, Dong Qiu, Joy H. Forsmark and Mark Easton

Powder bed fusion-laser beam (PBF-LB) is a rapidly growing manufacturing technology for producing Al-Si alloys. This technology can be used to produce high-pressure die-casting…

Abstract

Purpose

Powder bed fusion-laser beam (PBF-LB) is a rapidly growing manufacturing technology for producing Al-Si alloys. This technology can be used to produce high-pressure die-casting (HPDC) prototypes. The purpose of this paper is to understand the similarities and differences in the microstructures and properties of PBF-LB and HPDC alloys.

Design/methodology/approach

PBF-LB AlSi10Mg and HPDC AlSi10Mn plates with different thicknesses were manufactured. Iso-thermal heat treatment was conducted on PBF-LB bending plates. A detailed meso-micro-nanostructure analysis was performed. Tensile, bending and microhardness tests were conducted on both alloys.

Findings

The PBF-LB skin was highly textured and softer than its core, opposite to what is observed in the HPDC alloy. Increasing sample thickness increased the bulk strength for the PBF-LB alloy, contrasting with the decrease for the HPDC alloy. In addition, the tolerance to fracture initiation during bending deformation is greater for the HPDC material, probably due to its stronger skin region.

Practical implications

This knowledge is crucial to understand how geometry of parts may affect the properties of PBF-LB components. In particular, understanding the role of geometry is important when using PBF-LB as a HPDC prototype.

Originality/value

This is the first comprehensive meso-micro-nanostructure comparison of both PBF-LB and HPDC alloys from the millimetre to nanometre scale reported to date that also considers variations in the skin versus core microstructure and mechanical properties.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 7 September 2023

Nor Salwani Hashim, Fatimah De’nan and Nurfarhah Naaim

Nowadays, residential buildings have become increasingly important due to the growing communities. The purpose of this study is to investigate the behavior of a steel structural…

Abstract

Purpose

Nowadays, residential buildings have become increasingly important due to the growing communities. The purpose of this study is to investigate the behavior of a steel structural framing system that incorporates lightweight load-bearing walls and slabs, and to compare the weight of materials used in cold-formed and hot-finished steel structural systems for affordable housing.

Design/methodology/approach

Four types of models consisting of 243 members were simulated. Model 1 is a cold-formed steel structural framing system, while Model 2 is a hot-finished steel structural framing system. Both Models 1 and 2 use lightweight wall panels and lightweight composite slabs. Models 3 and 4 are made with brick walls and precast reinforced concrete systems, respectively. These structures use different wall and slab materials, namely, brick walls and precast reinforced concrete. The analysis includes bending behavior, buckling resistance, shear resistance and torsional rotation analysis.

Findings

This study found that using thinner steel sections can increase the deflection value. Meanwhile, increasing member length and the ratio of slenderness will decrease buckling resistance. As the applied load increases, buckling deformation also increases. Furthermore, decreasing shear area causes a reduction in shear resistance. Thicker sections and the use of lightweight materials can decrease the torsional rotation value.

Originality/value

The weight comparison of the steel structures shows that Model 1, which is a cold-formed steel structure with lightweight wall panels and lightweight composite slabs, is the most suitable model due to its lightweight and affordability for housing. This model can also be used as a reference for the optimal design of modular structural framing using cold-formed steel materials in the field of civil engineering and as a promotional tool.

Details

World Journal of Engineering, vol. 21 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Open Access
Article
Publication date: 21 December 2023

Rafael Pereira Ferreira, Louriel Oliveira Vilarinho and Americo Scotti

This study aims to propose and evaluate the progress in the basic-pixel (a strategy to generate continuous trajectories that fill out the entire surface) algorithm towards…

Abstract

Purpose

This study aims to propose and evaluate the progress in the basic-pixel (a strategy to generate continuous trajectories that fill out the entire surface) algorithm towards performance gain. The objective is also to investigate the operational efficiency and effectiveness of an enhanced version compared with conventional strategies.

Design/methodology/approach

For the first objective, the proposed methodology is to apply the improvements proposed in the basic-pixel strategy, test it on three demonstrative parts and statistically evaluate the performance using the distance trajectory criterion. For the second objective, the enhanced-pixel strategy is compared with conventional strategies in terms of trajectory distance, build time and the number of arcs starts and stops (operational efficiency) and targeting the nominal geometry of a part (operational effectiveness).

Findings

The results showed that the improvements proposed to the basic-pixel strategy could generate continuous trajectories with shorter distances and comparable building times (operational efficiency). Regarding operational effectiveness, the parts built by the enhanced-pixel strategy presented lower dimensional deviation than the other strategies studied. Therefore, the enhanced-pixel strategy appears to be a good candidate for building more complex printable parts and delivering operational efficiency and effectiveness.

Originality/value

This paper presents an evolution of the basic-pixel strategy (a space-filling strategy) with the introduction of new elements in the algorithm and proves the improvement of the strategy’s performance with this. An interesting comparison is also presented in terms of operational efficiency and effectiveness between the enhanced-pixel strategy and conventional strategies.

Details

Rapid Prototyping Journal, vol. 30 no. 11
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 18 May 2023

Bassam Abdallah, Mahmoud Kakhia, Karam Masloub and Walaa Zetoune

Niobium Nitride (NbN) was interesting material for its applications in the medicinal tools or tools field (corresponding to saline serum media) as well as in mechanical…

68

Abstract

Purpose

Niobium Nitride (NbN) was interesting material for its applications in the medicinal tools or tools field (corresponding to saline serum media) as well as in mechanical properties. The aim of this work was depositing NbN thin films on two types of substrates (stainless steel (SS304) and silicon (100)) using plasma technique at varied powers (100–150 W).

Design/methodology/approach

DC magnetron sputtering technique at different powers were used to synthesis NbN films. Film structure was studied using X-ray diffraction (XRD) pattern. Rutherford elastic backscattering and energy dispersive X-ray were used to examine the deposited film composition. The films morphology was studied via atomic force microscopy and scanning electron microscopy images. Corrosion resistance of the three NbN/SS304 films was studied in 0.9% NaCl environment (physiological standard saline).

Findings

All properties could be controlled by the modification of DC power, where the crystallinity of samples was changed and consequently the corrosion and microhardness were modified, which correlated with the power. NbN film deposited at higher power (150 W) has shown better corrosion resistance (0.9% NaCl), which had smaller grain size (smoother) and was thicker.

Originality/value

The NbN films have a preferred orientation (111) matching to cubic structure phase. Corrosion resistance was enhanced for the NbN films compared to SS304 substrates (noncoating). Therefore, NbN films deposited on SS304 substrate could be applied as medicinal tools as well as in mechanical fields.

Details

World Journal of Engineering, vol. 21 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 26 June 2024

Bojana Petkovć, Marek Ziolkowski, Hannes Toepfer and Jens Haueisen

The purpose of this paper is to derive a new stress tensor for calculating the Lorentz force acting on an arbitrarily shaped nonmagnetic conductive specimen moving in the field of…

Abstract

Purpose

The purpose of this paper is to derive a new stress tensor for calculating the Lorentz force acting on an arbitrarily shaped nonmagnetic conductive specimen moving in the field of a permanent magnet. The stress tensor allows for a transition from a volume to a surface integral for force calculation.

Design/methodology/approach

This paper derives a new stress tensor which consists of two parts: the first part corresponds to the scaled Poynting vector and the second part corresponds to the velocity term. This paper converts the triple integral over the volume of the conductor to a double integral over its surface, where the subintegral functions are continuous through the different compartments of the model. Numerical results and comparison to the standard volume discretization using the finite element method are given.

Findings

This paper evaluated the performance of the new stress tensor computation on a thick and thin cuboid, a thin disk, a sphere and a thin cuboid containing a surface defect. The integrals are valid for any geometry of the specimen and the position and orientation of the magnet. The normalized root mean square errors are below 0.26% with respect to a reference finite element solution applying volume integration.

Originality/value

Tensor elements are continuous throughout the model, allowing integration directly over the conductor surface.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 6 May 2024

Shan Gao, Bin Wang, Xinjie Yao and Quan Yuan

This paper aims to characterize the surface film formed on Alloys 800 and 690 in chloride and thiosulfate-containing solution at 300°C.

Abstract

Purpose

This paper aims to characterize the surface film formed on Alloys 800 and 690 in chloride and thiosulfate-containing solution at 300°C.

Design/methodology/approach

Alloy 800 and 690 were immersed in chloride and thiosulfate-containing solution at 300°C up to five days, and then the surface film was analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM) and energy dispersive X-ray spectrometers (EDX).

Findings

Through static immersion experiments in a high-temperature and high-pressure water environment, the alloy samples covered by surface film after five days of immersion were obtained. The morphology of the surface film was characterized at both horizontal and cross-sectional scales using SEM and focused ion beam-TEM techniques. It was observed that due to the influence of the quartz lining, the surface film primarily exhibited a bilayered structure. The first layer contained a significant amount of SiO2, with a higher content of metal hydroxides compared to metal oxides. The second layer was predominantly composed of Fe, Ni and Cr, with a higher content of metal oxides compared to metal hydroxides.

Originality/value

The results showed that the materials of the lining of the autoclave could significantly influence the film composition of the tested material, which should be paid attention when analyzing the corrosion mechanism at high temperature.

Details

Anti-Corrosion Methods and Materials, vol. 71 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 23 July 2024

Temesgen Yadeta Dibaba, Abbi Lemma, Maina Faith and Adula Bekele Hunde

The main purpose of this study was to explore how engaging in lesson study enhances secondary school mathematics teachers’ pedagogical practice in lesson planning in Jimma…

Abstract

Purpose

The main purpose of this study was to explore how engaging in lesson study enhances secondary school mathematics teachers’ pedagogical practice in lesson planning in Jimma, Ethiopia.

Design/methodology/approach

The study employed a design-based research approach with qualitative and quantitative data collected from two secondary schools, and 12 mathematics teachers. A purposive sampling technique was used to select participants. Interviews, observations, questionnaires and document analysis were the main sources of data. Qualitative data were analyzed using themes with the support of Atlas-ti qualitative data analysis software. Quantitative data were analyzed using the Wilcoxon ranked signs test.

Findings

The findings revealed that engaging secondary school mathematics teachers in lesson study enhanced their lesson planning competence. As a result, teachers began to carefully plan detailed lessons, use curriculum materials and create more student-oriented lessons. Lesson study was found to be a potent model on which to build secondary school mathematics teachers’ lesson planning competence. Hence, it would be rewarding to integrate lesson study into the present school-based teachers’ pedagogical capacity-building program in the study settings.

Research limitations/implications

The data were collected from particular localities with a small sample size in the quantitative phase. Therefore, it is difficult to generalize to the entire secondary school teachers in the country. However, thick descriptions were provided that would allow readers to determine the transferability of the findings to their specific school context. Future research should investigate the effects that enhanced TPP in lesson planning has on teachers’ mathematics teaching in more schools using a larger sample size.

Practical implications

This study provides insight into and empirical evidence of how engaging in the process of LS is essential to enhance teachers’ lesson planning competence. It adds important knowledge to a small but growing model of lesson study research. It also informs future researchers in the practical use of LS where lesson planning is a crucial concern in many secondary schools of the country.

Originality/value

This research was originally conducted to build mathematics teachers' pedagogical practice in lesson planning through lesson study in Ethiopian secondary school contexts.

Details

International Journal for Lesson & Learning Studies, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2046-8253

Keywords

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