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1 – 10 of over 3000Dandan Qiu, Lei Luo, Songtao Wang, Bengt Ake Sunden and Xinhong Zhang
This study aims to focus on the surface curvature, jet to target spacing and jet Reynolds number effects on the heat transfer and fluid flow characteristics of a slot jet…
Abstract
Purpose
This study aims to focus on the surface curvature, jet to target spacing and jet Reynolds number effects on the heat transfer and fluid flow characteristics of a slot jet impinging on a confined concave target surface at constant jet to target spacing.
Design/methodology/approach
Numerical simulations are used in this research. Jet to target spacing, H/B is varying from 1.0 to 2.2, B is the slot width. The jet Reynolds number, Rej, varies from 8,000 to 40,000, and the surface curvature, R2/B, varies from 4 to 20. Results of the target surface heat transfer, flow parameters and fluid flow in the concave channel are performed.
Findings
It is found that an obvious backflow occurs near the upper wall. Both the local and averaged Nusselt numbers considered in the defined region respond positively to the Rej. The surface curvature plays a positive role in increasing the averaged Nusselt number for smaller surface curvature (4-15) but affects little as the surface curvature is large enough (> 15). The thermal performance is larger for smaller surface curvature and changes little as the surface curvature is larger than 15. The jet to target spacing shows a negative effect in heat transfer enhancement and thermal performance.
Originality/value
The surface curvature effects are conducted by verifying the concave surface with constant jet size. The flow characteristics are first obtained for the confined impingement cases. Then confined and unconfined slot jet impingements are compared. An ineffective point for surface curvature effects on heat transfer and thermal performance is obtained.
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Yue Zhou, El Mehdi Abbara, Dayue Jiang, Arad Azizi, Mark D. Poliks and Fuda Ning
This study aims to uncover the multiscale relations among geometry, surface finish, microstructure and fatigue properties of curved-surface AlSi10Mg parts fabricated by powder bed…
Abstract
Purpose
This study aims to uncover the multiscale relations among geometry, surface finish, microstructure and fatigue properties of curved-surface AlSi10Mg parts fabricated by powder bed fusion (PBF) additive manufacturing.
Design/methodology/approach
This paper investigated the high-cycle tensile and bending fatigue behaviors of PBF-built AlSi10Mg parts with curved surfaces. Besides, the surface finish, porosity and microstructure around various curvatures were characterized. Meanwhile, the stress distributions of the fatigue specimens with curved surfaces under the dynamic tensile/bending loading were analyzed via theoretical analysis and ANSYS simulation.
Findings
The results showed that the as-built specimens with the smallest curvature exhibited the best surface quality, smallest grain sizes and thinnest grain boundaries. In addition, the tensile fatigue fracture occurred around the largest curvature position of fatigue specimens, which was consistent with the simulated fatigue safety factor results. Moreover, the bending fatigue specimens with the largest curvature presented the shortest fatigue life due to the highest bending and shear stresses along the loading direction.
Originality/value
So far, most studies have focused on the fatigue behavior of as-built AlSi10Mg parts with planar structures only. The investigation on fatigue properties of as-built AlSi10Mg parts with curved surfaces remains unexplored. This study provides new insights into the characterization and quantification of the fatigue performance of PBF-built metal parts with complex geometries, the knowledge of which can promote their adoption in real industries.
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Jacqueline R. Postle and Ron Postle
Aims to analyse unique deformation properties of textile materials in terms of basic mechanical properties. Models fabric deformation as a nonlinear dynamical system so that a…
Abstract
Aims to analyse unique deformation properties of textile materials in terms of basic mechanical properties. Models fabric deformation as a nonlinear dynamical system so that a fabric can be completely specified in terms of its mechanical behaviour under general boundary conditions. Fabric deformation is dynamically analogous to waves travelling in a fluid. A localized two‐dimensional deformation evolves through the fabric to form a three‐dimensional drape or fold configuration. The nonlinear differential equations arising in the analysis of fabric deformation belong to the Klein‐Gordon family of equations which becomes the sine‐Gordon equation in three dimensions. The sine‐Gordon equation has its origins in the study of Bäcklund Transformations in differential geometry. Describes fabric deformation as a series of transformations of surfaces, defined in terms of curvature parameters using Gaussian representation of surfaces. By considering a deformed fabric as a two‐dimensional surface, algebraically constructs analytical solutions of fabric deformation by solving the sine‐Gordon Equation. The theory of Bäcklund Transformations is used to transform a trivial solution into a series of solitary wave solutions. These analytical expressions describing the curvature parameters of a surface represent actual solutions of fabric dynamical systems.
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Abhishek Kumar Sharma and Shaligram Tiwari
This paper aims to carry out numerical study on growth of a single bubble from a curved hydrophilic surface, in nucleate pool boiling (NPB). The boiling performance associated…
Abstract
Purpose
This paper aims to carry out numerical study on growth of a single bubble from a curved hydrophilic surface, in nucleate pool boiling (NPB). The boiling performance associated with NPB on a curved surface has been analyzed in contrast to a plane surface.
Design/methodology/approach
Commercial software ANSYS Fluent 2021 R1 has been used with its built-in feature of interface tracking based on volume of fluid method. For water as the working fluid, the effect of microlayer evaporation underneath the bubble base has been included with the help of user-defined function. The phase change behavior at the interface of vapor bubble has been modeled by using “saturated-interface-volume” phase change model.
Findings
An interesting outcome of the present study is that the bubble departure gets delayed with increase in curvature of the heating surface. Wall heat flux is found to be higher for a curved surface as compared to a plane surface. Effect of wettability on the time for bubble growth is relatively more for the curved surface as compared to that for a plane surface.
Originality/value
Effect of surface curvature has been investigated on bubble dynamics and also on temporal variation of heat flux. In addition, the impact of surface wettability along with the surface curvature has also been analyzed on bubble morphology and spatial variation of heat flux. Furthermore, the influence of wall superheat on the bubble growth and also the wall heat flux has been studied for fixed angle of contact and varying curvature.
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Surface curvature is needed to analyze the range data of real objects and is widely applied in object recognition and segmentation, robotics, and computer vision. Therefore, it is…
Abstract
Purpose
Surface curvature is needed to analyze the range data of real objects and is widely applied in object recognition and segmentation, robotics, and computer vision. Therefore, it is not easy to estimate the curvature of the scanned data. In recent years, machine learning classification methods have gained importance in various fields such as finance, health, engineering, etc. The purpose of this study is to classify surface points based on principal curvatures to find the best method for determining surface point types.
Design/methodology/approach
A feature selection method is presented to find the best feature vector that achieves the highest accuracy. For this reason, ten different feature selections are used and six sample datasets of different sizes are classified using these feature vectors.
Findings
The author examined the surface examples based on the feature vector using the machine learning classification methods. Also, the author compared the results for each experiment.
Originality/value
To the best of the author's knowledge, this is the first study to examine surface points according to principal curvatures using machine learning classification methods.
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Michal Gdula, Jan Burek, Lukasz Zylka and Marcin Plodzien
The purpose of this paper is to determine the influence of a toroidal cutter axis orientation and a variable radius of curvature of the machined contour of sculptured surface on…
Abstract
Purpose
The purpose of this paper is to determine the influence of a toroidal cutter axis orientation and a variable radius of curvature of the machined contour of sculptured surface on the five-axes milling process. Simulation and experimental research performed in this work are aimed to determine the relationship between the parameters of five-axes milling process and the shape and dimensional accuracy of curved outline of Inconel 718 alloy workpiece.
Design/methodology/approach
A subject of research are sculptured surfaces of the turbine blade. Simulation research was performed using the method of direct mapping tools in the CAD environment. The machining research was carried out with the use of multi-axis machining center DMU 100 monoBLOCK DMG, equipped with rotating dynamometer to measure the components of the cutting force. To control the shape and dimensional accuracy, the coordinate measuring machine ZEISS ACCURA II was used.
Findings
In this paper, the effect of the toroidal cutter axis orientation and the variable radius of curvature of the machined contour on the parameters of five-axes milling process and the accuracy of the sculptured surfaces was determined.
Practical implications
Five-axes milling with the use of a toroidal cutter is found in the aviation industry, where sculptured surfaces of the turbine blades are machined. The results of the research allow more precise planning of five-axes milling and increase of the turbine blades accuracy.
Originality/value
This paper significantly complements the current state of knowledge in the field of five-axes milling of turbine blades in terms of their accuracy.
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To focus on grid generation which is an essential part of any analytical tool for effective discretization.
Abstract
Purpose
To focus on grid generation which is an essential part of any analytical tool for effective discretization.
Design/methodology/approach
This paper explores the application of the possibility of unstructured triangular grid generation that deals with derivationally continuous, smooth, and fair triangular elements using piecewise polynomial parametric surfaces which interpolate prescribed R3 scattered data using spaces of parametric splines defined on R2 triangulations in the case of surfaces in engineering sciences. The method is based upon minimizing a physics‐based certain natural energy expression over the parametric surface. The geometry is defined as a set of stitched triangles prior to the grid generation. As for derivational continuities between the two triangular patches C0 and C1 continuity or both, as per the requirements, has been imposed. With the addition of a penalty term, C2 (approximate) continuity can also be achieved. Since, in this work physics‐based approach has been used, the grid is analyzed using intersection curves with three‐dimensional planes, and intrinsic geometric properties (i.e. directional derivatives), for derivational continuity and smoothness.
Findings
The triangular grid generation that deals with derivationally continuous, smooth, and fair triangular elements has been implemented in this paper for surfaces in engineering sciences.
Practical implications
This paper deals with the important problem of grid generation which is an essential part of any analytical tool for effective discretization. And, the examples to demonstrate the theoretical model of this paper have been chosen from different branches of engineering sciences. Hence, the results of this paper are of practical importance for grid generation in engineering sciences.
Originality/value
The paper is theoretical with worked examples chosen from engineering sciences.
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Junshan Hu, Jie Jin, Yueya Wu, Shanyong Xuan and Wei Tian
Aircraft structures are mainly connected by riveting joints, whose quality and mechanical performance are directly determined by vertical accuracy of riveting holes. This paper…
Abstract
Purpose
Aircraft structures are mainly connected by riveting joints, whose quality and mechanical performance are directly determined by vertical accuracy of riveting holes. This paper proposed a combined vertical accuracy compensation method for drilling and riveting of aircraft panels with great variable curvatures.
Design/methodology/approach
The vertical accuracy compensation method combines online and offline compensation categories in a robot riveting and drilling system. The former category based on laser ranging is aimed to correct the vertical error between actual and theoretical riveting positions, and the latter based on model curvature is used to correct the vertical error caused by the approximate plane fitting in variable-curvature panels.
Findings
The vertical accuracy compensation method is applied in an automatic robot drilling and riveting system. The result reveals that the vertical accuracy error of drilling and riveting is within 0.4°, which meets the requirements of the vertical accuracy in aircraft assembly.
Originality/value
The proposed method is suitable for improving the vertical accuracy of drilling and riveting on panels or skins of aerospace products with great variable curvatures without introducing extra measuring sensors.
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Wei Xia, Sheng‐Rui Yu and Xiao‐Ping Liao
The purpose of this paper is to establish a paint deposition pattern model applied to robotic air spray painting in order to achieve the accuracy and uniformity of paint film…
Abstract
Purpose
The purpose of this paper is to establish a paint deposition pattern model applied to robotic air spray painting in order to achieve the accuracy and uniformity of paint film thickness on free‐form surface.
Design/methodology/approach
The paper opts for an exploratory study using the curvature circle method for air spray painting on free‐form surface to construct a spray gun model. First, a paint deposition pattern model of ellipse dual‐β distribution is fitted on the basic of experimental data from robotic air spray painting. Second, a spray gun model is proposed using the curvature circle method for air spray painting on free‐form surface. The theoretical result is coincident with the film thickness in verification experiment spraying a cylinder surface. The biggest error of the sample points between the theoretical and experimental results is less than 4 μm, thereby the correctness and effectiveness of the proposed model is validated.
Findings
The paper provides a specific theoretical and methodological support for the realization of process planning and simulation system in surface spray manufacturing. It will make the future developed system meet the actual processing requirement. At the same time, it is more representative.
Originality/value
The paper finds an approach to solve paint deposition pattern model suitable to free‐form surface. The present method can be applied to the complex reality of topological relation for actual workpiece surface to be painted.
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Micro-texture is processed on the surface to reduce the friction of the contact surface, and its application is more and more extensive. The purpose of this paper is to create a…
Abstract
Purpose
Micro-texture is processed on the surface to reduce the friction of the contact surface, and its application is more and more extensive. The purpose of this paper is to create a texture function model to study the influence of surface parameters on the accuracy of the simulated surface so that it can more accurately reflect the characteristics of the real micro-textured surface.
Design/methodology/approach
The microstructure function model of rough surfaces is established based on fractal geometry and polar coordinate theory. The offset angle θ is introduced into the fractal geometry function to make the surface asperity normal perpendicular to the tangent of the surface. The 2D and 3D contour surfaces of the surface groove texture are analyzed by MATLAB simulation. The effects of fractal parameters (D and G) and texture parameter h on the curvature of the surface micro-texture model were studied.
Findings
This paper more accurately characterizes the textured 3D curved surface, especially the surface curvature. The scale coefficient G significantly affects curvature, and the influence of fractal dimension D and texture parameters on curvature can be ignored.
Originality/value
The micro-texture model of the rough surface was successfully established, and the range of fractal parameters was determined. It provides a new method for the study of surface micro-texture tribology.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2023-0298/
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