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Article
Publication date: 25 July 2019

Jianjun Yuan, Yingjie Qian, Liming Gao, Zhaohan Yuan and Weiwei Wan

This paper aims to purpose an improved sensorless position-based force controller in gravitational direction for applications including polishing, milling and deburring.

Abstract

Purpose

This paper aims to purpose an improved sensorless position-based force controller in gravitational direction for applications including polishing, milling and deburring.

Design/methodology/approach

The first issue is the external force/torque estimation at end-effector. By using motor’s current information and Moore-Penrose generalized inverse matrix, it can be derived from the external torques of every joints for nonsingular cases. The second issue is the force control strategy which is based on position-based impedance control model. Two novel improvements were made to achieve a better performance. One is combination of impedance control and explicit force control. The other one is the real-time prediction of the surface’s shape allowing the controller adaptive to arbitrary surfaces.

Findings

The result of validation experiments indicates that the estimation of external force and prediction of surface’s shape are credible, and the position-based constant contact force controller in gravitational direction is functional. The accuracy of force tracking is adequate for targeted applications such as polishing, deburring and milling.

Originality/value

The value of this paper lies in three aspects which are sensorless external force estimation, the combination of impedance control and explicit force control and the independence of surface shape information achieved by real-time surface prediction.

Details

Assembly Automation, vol. 39 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 17 July 2024

Zhixu Zhu, Hualiang Zhang, Guanghui Liu and Dongyang Zhang

This paper aims to propose a hybrid force/position controller based on the adaptive variable impedance.

Abstract

Purpose

This paper aims to propose a hybrid force/position controller based on the adaptive variable impedance.

Design/methodology/approach

First, the working space is divided into a force control subspace and a position subspace, the force control subspace adopts the position impedance control strategy. At the same time, the contact force model between the robot and the surface is analyzed in this space. Second, based on the traditional position impedance, the model reference adaptive control is introduced to provide an accurate reference position for the impedance controller. Then, the BP neural network is used to adjust the impedance parameters online.

Findings

The experimental results show that compared with the traditional PI control method, the proposed method has a higher flexibility, the dynamic response accommodation time is reduced by 7.688 s and the steady-state error is reduced by 30.531%. The overshoot of the contact force between the end of robot and the workpiece is reduced by 34.325% comparing with the fixed impedance control method.

Practical implications

The proposed control method compares with a hybrid force/position based on PI control method and a position fixed impedance control method by simulation and experiment.

Originality/value

The adaptive variable impedance control method improves accuracy of force tracking and solves the problem of the large surfaces with robot grinding often over-polished at the protrusion and under-polished at the concave.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 18 October 2019

Peng Wang, Chunxiao Song, Xiaoqiang Li and Peng Luo

The gait planning and control of quadruped crawling robot affect the stability of the robot walking on a slope. The control includes the position control in the swing phase, the…

Abstract

Purpose

The gait planning and control of quadruped crawling robot affect the stability of the robot walking on a slope. The control includes the position control in the swing phase, the force control in the support phase and the switching control in the force/position switching. To improve the passing ability of quadruped crawling robot on a slope, this paper aims to propose a soft control strategy.

Design/methodology/approach

The strategy adopts the statically stable crawling gait as the main gait. As the robot moves forward, the position/force section switching control is adopted. When the foot does not touch the ground, the joint position control based on the variable speed PID is performed. When the foot touches the ground, the position-based impedance control is performed, and a fuzzy multi-model switching control based on friction compensation is proposed to achieve smooth switching of force and position.

Findings

The proposed method offers a solution for stable passage in slope environment. The quadruped crawling robot can realize smooth switching of force/position, precise positioning in the swing process and soft control of force in the supporting phase. This fact is verified by simulation and test.

Originality/value

The method presented in this paper takes advantage of minimal tracking errors and minimal jitters. Simulations and tests were performed to evaluate the performance.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 April 2024

Yang Liu, Xiang Huang, Shuanggao Li and Wenmin Chu

Component positioning is an important part of aircraft assembly, aiming at the problem that it is difficult to accurately fall into the corresponding ball socket for the ball head…

Abstract

Purpose

Component positioning is an important part of aircraft assembly, aiming at the problem that it is difficult to accurately fall into the corresponding ball socket for the ball head connected with aircraft component. This study aims to propose a ball head adaptive positioning method based on impedance control.

Design/methodology/approach

First, a target impedance model for ball head positioning is constructed, and a reference positioning trajectory is generated online based on the contact force between the ball head and the ball socket. Second, the target impedance parameters were optimized based on the artificial fish swarm algorithm. Third, to improve the robustness of the impedance controller in unknown environments, a controller is designed based on model reference adaptive control (MRAC) theory and an adaptive impedance control model is built in the Simulink environment. Finally, a series of ball head positioning experiments are carried out.

Findings

During the positioning of the ball head, the contact force between the ball head and the ball socket is maintained at a low level. After the positioning, the horizontal contact force between the ball head and the socket is less than 2 N. When the position of the contact environment has the same change during ball head positioning, the contact force between the ball head and the ball socket under standard impedance control will increase to 44 N, while the contact force of the ball head and the ball socket under adaptive impedance control will only increase to 19 N.

Originality/value

In this paper, impedance control is used to decouple the force-position relationship of the ball head during positioning, which makes the entire process of ball head positioning complete under low stress conditions. At the same time, by constructing an adaptive impedance controller based on MRAC, the robustness of the positioning system under changes in the contact environment position is greatly improved.

Details

Robotic Intelligence and Automation, vol. 44 no. 2
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 1 March 2004

A. Frisoli, E. Sotgiu, C.A. Avizzano, D. Checcacci and M. Bergamasco

This paper analyzes the design of a force‐based impedance control for a haptic interface system characterized by a parallel kinematics. By exploiting the features of parallel…

1364

Abstract

This paper analyzes the design of a force‐based impedance control for a haptic interface system characterized by a parallel kinematics. By exploiting the features of parallel mechanisms, which perform better than the serial ones in terms of dynamic performance, stiffness and position accuracy, and by implementing a closed‐loop force control, the transparency of a haptic master system and the fidelity of resultant force feedback can be consistently improved. Issues for design and control as well as aspects of performance evaluation of haptic interfaces are treated within the paper and some results of the experimental characterization of a haptic interface are presented.

Details

Sensor Review, vol. 24 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 18 April 2024

Li Li, Tong Huang, Chujia Pan, J.F. Pan and Wenbin Su

The purpose of this paper aims to investigate the adaptive impedance control and its optimized PSO algorithm for force tracking of a dual-arm cooperative robot. Because the…

Abstract

Purpose

The purpose of this paper aims to investigate the adaptive impedance control and its optimized PSO algorithm for force tracking of a dual-arm cooperative robot. Because the dual-arm robot is directly in contact with external environment, controlling the mutual force between robot and external environment is of great importance. Besides, a high compliance of the robot should be guaranteed.

Design/methodology/approach

An impedance control based on Particle Swarm Optimization (PSO) algorithm is designed to track the mutual force and achieve compliance control of the robot end.

Findings

The experimental results show that the impedance control coefficients can be automatically tuned converged by PSO algorithm.

Originality/value

The system can reach a steady state within 0.03 s with overshoot convergence, and the force fluctuation range at the steady state decreases to about ±0.08 N even under the force mutation condition.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 7 February 2020

Hongli Cao, Ye He, Xiaoan Chen and Xue Zhao

The purpose of this paper is to take transient contact force response, overshoots and steady-state force tracking error problems into account to form an excellent force controller.

Abstract

Purpose

The purpose of this paper is to take transient contact force response, overshoots and steady-state force tracking error problems into account to form an excellent force controller.

Design/methodology/approach

The basic impedance function with a pre-PID tuner is designed to improve the force response. A dynamic adaptive adjustment function that combines the advantages of hybrid impedance and adaptive hybrid impedance control is presented to achieve both force overshoots suppressing and tracking ability.

Findings

The introduced pre-PID tuner impedance function can achieve more than the pure impedance function in aspects of converging to the desired value and reducing the force overshoots. The performance of force overshoots suppression and force tracking error are maintained by introducing the dynamic adaptive sigma adjustment function. The simulation and experimental results both show the achieved control performance by comparing with the previous control methods.

Practical implications

The implementation of the controller is easy and convenient in practical manufacture scenes that require force control using industrial robots.

Originality/value

A superior robot controller adapting to a variety of complex tasks owing to the following characteristics: maintenance of high-accuracy position tracking capability in free-space (basic capabilities of modern industrial robots); maintenance of high speed, stability and smooth contact performance in collision stage; and presentation of high-precision force tracking capability in steady contact.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 10 June 2014

Hong Liu, Dapeng Yang, Li Jiang and Shaowei Fan

– The purpose of this paper is to present a five-fingered, multisensory prosthetic hand integrating both intuitive myoelectric control and sensory feedback.

2222

Abstract

Purpose

The purpose of this paper is to present a five-fingered, multisensory prosthetic hand integrating both intuitive myoelectric control and sensory feedback.

Design/methodology/approach

The artificial hand’s palm has a three-arcuate configuration and the thumb can move along a cone surface, improving the resemblance with the biological hand. By using a coupling linkage mechanism, each finger is independently actuated by a direct current motor. Both torque and position sensors are embedded in the finger to sense the hand’s status and its interaction with the outer environment. The proposed human-in-the-loop control system consists of an internal motion control scheme and an external human–machine interface. The pattern recognition-based electromyography (EMG) control scheme is adopted to control the motion of the hand, and the transcutaneous electrical nerve stimulation (TENS) is utilized to feedback the hand’s sensory information to its user.

Findings

The hand prototype shows that it has an anthropomorphic appearance (85 per cent to an average human hand), low weight (420 g), great power (10 N on the fingertip) and eligible dexterity. Clinical evaluation of the prosthetic hand on transradial amputees also approves the hand design.

Originality/value

From a systematic view, the paper details the design concepts of the HIT–DLR prosthetic hand IV, especially on its appearance, mechanism, myoelectric control and sensory feedback.

Details

Industrial Robot: An International Journal, vol. 41 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 2006

Hui Shao and Kenzo Nonami

According to UN estimates more than 2,000 people are killed or maimed every month by land‐mines. Although some mechanical solutions to their removal have been proposed, this is…

Abstract

Purpose

According to UN estimates more than 2,000 people are killed or maimed every month by land‐mines. Although some mechanical solutions to their removal have been proposed, this is still heavily dependent on human manipulation. This study seeks to posit a robotic solution to this extremely hazardous operation.

Design/methodology/approach

Examines an active tele‐operated master‐slave robot hand system in which the master and slave hands have completely different structures.

Findings

A secure grasping strategy with a neuro‐fuzzy position control is optional, involving robust position control and accurate force control.

Originality/value

To the best of the authors' knowledge, the configuration and control system of the tele‐operation master‐slave robotic hand is novel in the applied robotics research field.

Details

Industrial Robot: An International Journal, vol. 33 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 21 May 2024

Gan Zhan, Zhihua Chen, Zhenyu Zhang, Jigang Zhan, Wentao Yu and Jiehao Li

This study aims to address the issue of random movement and non coordination between docking mechanisms and locking mechanisms, and proposes a comprehensive dynamic docking control

Abstract

Purpose

This study aims to address the issue of random movement and non coordination between docking mechanisms and locking mechanisms, and proposes a comprehensive dynamic docking control architecture that integrates perception, planning, and motion control.

Design/methodology/approach

Firstly, the proposed dynamic docking control architecture uses laser sensors and a charge-coupled device camera to perceive the pose of the target. The sensor data are mapped to a high-dimensional potential field space and fused to reduce interference caused by detection noise. Next, a new potential function based on multi-dimensional space is developed for docking path planning, which enables the docking mechanism based on Stewart platform to rapidly converge to the target axis of the locking mechanism, which improves the adaptability and terminal docking accuracy of the docking state. Finally, to achieve precise tracking and flexible docking in the final stage, the system combines a self-impedance controller and an impedance control algorithm based on the planned trajectory.

Findings

Extensive simulations and experiments have been conducted to validate the effectiveness of the dynamic docking system and its control architecture. The results indicate that even if the target moves randomly, the system can successfully achieve accurate, stable and flexible dynamic docking.

Originality/value

This research can provide technical guidance and reference for docking task of unmanned vehicles under the ground conditions. It can also provide ideas for space docking missions, such as space simulator docking.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

1 – 10 of 62