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The purpose of this paper is to obtain liquid acrylate oligomers containing carboxyl groups as excellent toughening agents for epoxy resins.

Liquid acrylate oligomers containing carboxyl groups were synthesised by the solution polymerisation of butyl acrylate (BA), acrylic acid (AA) and acrylonitrile (AN) as monomers. The liquid acrylate oligomers were used as the toughening agents for epoxy resins. The chemical structure of the oligomers was characterised by ¹³C nuclear magnetic resonance (NMR) spectroscope. The morphology of modified epoxy networks was analysed by scanning electron microscope (SEM). The mechanical and thermodynamic properties were measured by universal testing machine and dynamic mechanical analyser (DMA).

The results show that AA and oligomer concentrations have great influence on the morphology, mechanical and thermodynamic properties of the modified epoxy networks. When the 10 wt percent oligomer containing BA and AN and AA in the ratio of 75/20/5 is used to modify the epoxy resin, the increase in impact strength of the modified epoxy network is 291.5 percent over the unmodified epoxy network due to addition of the oligomers without a sacrifice in heat‐resistance properties. Fracture surface analysis by SEM indicates the presence of a two‐phase microstructure.

The modified epoxy networks can be used as high performance materials such as adhesives, sealants and matrices of composites.

The liquid acrylate oligomers containing carboxyl and nitrile groups which were synthesised with BA, AA and AN as monomers by the solution polymerisation are novel and can greatly increase the toughness of epoxy resins without loss of thermal resistance.

The purpose of this paper is to evaluate the concentration effect of liquid amine terminated poly (ethylene glycol) benzoate (ATPEGB) modifiers and red mud waste filler on mechanical and thermal properties of cured epoxy along with the optimum result of modified epoxy.

For effective toughening, different compositions are made by adding various concentration of ATPEGB to epoxy. The concentration of 2, 5 and 10 parts per 100 parts of epoxy resin of aluminium silicate‐based pristine red mud waste is incorporated into each modified epoxy matrix. These filled modified matrixes are cured with ambient temperature curing agent triethylene tetramine and are evaluated with respect to their impact, tensile and flexural strengths. The morphology is analysed by scanning electron microscopy and dynamic mechanical analysis. The thermal stability by thermogravimetric analysis is also reported.

The modification of epoxy resin using ATPEGB and filler shows significant enhancement of mechanical strength over unmodified epoxy. The increase depends on concentration of the modifier and filler. The reason behind this is that in the initial stage of curing the ATPEGB are miscible with the epoxy and form a homogeneous solution. This good mixing promotes the chemical reaction and network formation. During the curing process, as the molecular weight increases, the component separates within the reaction medium to form a second dispersed phase.

This paper discusses only ATPEGB synthesised by using poly (ethylene glycol) (PEG) of 200, 400 and 600 and only one filler red mud waste. Besides these, by changing the molecular weight of PEG, other ATPEGB could be synthesised and the efficiency of modification of epoxy resin using these modifiers and other filler besides red mud waste could also be studied.

This paper regarding concentration effect of modifier and filler is novel and ATPEGB modified filled epoxy could be used in the fields of coating, casting, adhesives, potting and encapsulation of semiconductor devices.

The purpose of this paper is to find a new toughening agent for diglycidyl ether of bisphenol A (DGEBA) resin and to check effectiveness of this new toughening agent to obtain toughness and chemical resistance of cured epoxy.

For this purpose, an investigation was carried out to synthesise, characterise and to study the toughening reaction of amine functional aniline furfuraldehyde condensate (AFAFFC) with DGEBA resin. AFAFFC was first synthesised from the reaction of aniline and furfuraldehyde in the acid medium (pH‐4) and characterised by FT‐IR spectroscopy, elemental analysis and concentration of primary and secondary amine analysis. Then various formulations were made by mixing DGEBA, AFAFFC and ambient temperature curing agent triethylene tetramine (TETA) in different compositions and the modified networks were evaluated to their mechanical and thermal properties. The dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) studies and thermogravimetric analysis (TGA) of toughened epoxy were also reported.

The resulting networks developed a two‐phase microstructure upon network formation and displayed significantly improved fracture toughness. The dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM) studies showed two‐phase morphology in the cured networks where AFAFFC particles were dispersed. TGA showed that the AFAFFC modified epoxy network was thermally stable up to around 311°C.

The toughening agent AFAFFC has been synthesised by using aniline and furfuraldehyde. By changing amine and aldehyde other toughening agents could be synthesised and efficiency of these toughening agent for epoxy resin could also be studied.

The method for toughening of epoxy resin (DGEBA) is novel and relevant, as the toughened products have high performance applications in protective coatings, adhesives for most substrates and matrix resins for composites.

The purpose of this paper is to evaluate the improvement of mechanical and thermal properties of cured epoxy modified with amine functional chloroaniline formaldehyde condensate (AFCFC) and to determine the optimum level of modification.

To evaluate toughening, different compositions were made by adding various concentration of AFCFC to epoxy. The impact, adhesive, tensile and flexural strengths of the modified and the unmodified epoxy were characterised by dynamic mechanical analysis. Thermogravimetric properties of modified epoxy were also reported.

The modification of epoxy resin using AFCFC showed significant enhancement of mechanical strength over unmodified epoxy. The reason behind this is that, in the initial stage of curing, the AFCFC are miscible with the epoxy and form a homogeneous solution. This homogeneity promotes the chemical reaction and network formation. During the curing process, as the molecular weight increases, the component separates within the reaction medium to form a second dispersed phase.

The toughening agent AFCFC has been synthesised by using chloroaniline and formaldehyde. By changing amine and aldehyde, other toughening agents could be synthesised and the efficiency of modification of epoxy resin using these could also be studied.

AFCFC modified epoxy could be used in the field of coating, casting, adhesives, potting and encapsulation of semiconductor devices.

To evaluate the improvement of mechanical and thermal properties of cured epoxy modified with amine functional aniline formaldehyde condensate (AFAFC) along with the optimum result of modified epoxy.

For effective toughening, different compositions were made by adding various concentration of AFAFC to epoxy. The impact, adhesive, tensile and flexural strengths of the modified and the unmodified epoxy were characterized by dynamic mechanical analysis. Thermo gravimetric of modified epoxy was also reported.

The modification of epoxy resin using AFAFC showed significant enhancement of mechanical strength over unmodified epoxy. The reason behind this is that in the initial stage of cure the AFAFC are miscible with the epoxy and form a homogeneous solution. This good mixing promotes the chemical reaction and network formation. During the curing process, as the molecular weight increases, the component separates with in the reaction medium to form a second dispersed phase.

The toughening agent AFAFC have been synthesized by using aniline and formaldehyde. Besides this, by changing the amine and aldehyde, another toughening agent could be synthesized and the efficiency of modification of epoxy resin using these could also be studied.

AFAFC modified epoxy could be used in the field of coating, casting, adhesives, potting and encapsulation of semiconductor devices.

This paper aims to evaluate the concentration effect of red mud waste filler on mechanical and thermal properties of amine functional aniline furfuraldehyde condensate (AFAFFC) modified epoxy composite along with the optimum result of modified epoxy.

For effective toughening, different compositions were made by adding various concentration of AFAFFC to epoxy. The concentration of 2, 5 and 10 parts per hundred parts of epoxy resin of aluminium silicate-based pristine red mud waste was incorporated into the each modified epoxy matrix. These filled modified matrixes were cured with ambient temperature curing agent triethylene tetramine and evaluated with respect to their impact, tensile and flexural strengths. The morphology was analyzed by scanning electron microscopy and dynamic mechanical analysis. The thermal stability by thermogravimetric analysis was also reported.

The modification of epoxy resin using AFAFFC and filler showed significant enhancement of mechanical strength over unmodified epoxy. The increase depends on the concentration of the modifier and filler. The reason behind this is that in the initial stage of curing, the AFAFFC are miscible with the epoxy and form a homogeneous solution. This good mixing promotes the chemical reaction and network formation. During the curing process, as the molecular weight increases, the component separates with in the reaction medium to form a second dispersed phase.

The present paper discussed the effect of only one type of modifier, i.e. AFAFFC, and one filler, i.e. red mud waste filler effect. Besides these by changing the amine and aldehyde, other modifiers could be synthesised and the efficiency of modification of epoxy resin using these modifiers and other filler besides red mud waste such as paddy husk, bamboo dust, etc., could also be studied.

The present study regarding the concentration effect of modifier and filler was novel, and AFAFFC modified filled epoxy could be used in the field of coating, casting, adhesives, potting and encapsulation of semiconductor devices.

To reduce the cost of epoxy adhesive without affecting the properties of epoxy adhesive in two pack system.

For effective toughening, adhesion, chemical resistance, etc. various compositions were made by incorporating flow modified solid epoxy resin. The impact, adhesive strengths and some other properties of the unmodified and modified epoxy networks were characterised.

The modification of epoxy resin using flow modified solid epoxy resin showed significant enhancement of impact and adhesive strengths and chemical resistance over the unmodified one. The optimum results were obtained at 13.66 parts per hundred parts of epoxy resin (phr) of modifier by replacing 4.33 phr of aerosil.

The modifier, 7004 FM, used in the present context was high molecular weight flow modified epoxy resin. Besides, these results could be obtained from other grades of flow modified high molecular weight epoxy resin. In addition, the efficiency of modification of epoxy resin using this could also be studied.

The method developed provided a simple and practical solution to removing the costly aerosil without affecting properties such as toughness, adhesive strength and chemical resistance of the cured epoxy.

The method for enhancing toughness, adhesive strength and chemical resistance of cured epoxy was novel and could find numerous applications in surface coating and adhesive.

To evaluate the efficiency of modifying epoxy resin using phenol‐nonyl phenol based polymer (PNPF) for toughness improvement and optimise the results of such a modification.

For effective toughening, various compositions were made by incorporating PNPF at different concentrations. The impact and adhesive strengths of the unmodified and modified epoxy networks were characterised.

The modification of epoxy resin using PNPF showed significant enhancement of impact and adhesive strengths over the unmodified one. The modification caused the formation of a chemical linkage between PNPF and resin which led not only to a phase separation, but also to formation of intrinsically strong chemical bonds across the PNPF phase/resin matrix interphase, which was the main cause of the improved impact and adhesive strengths. The optimum results were obtained at 10 phr (parts per 100 parts of epoxy resin) of modifier.

The modifier, PNPF, used in the present context was synthesised from phenol, nonyl phenol and formalin using oxalic acid as catalyst.

The developed method provided a simple and practical solution to improving the toughness of a cured epoxy.

The method for enhancing toughness of a cured epoxy was novel and could find numerous applications in the surface coating and adhesive.

To evaluate the mechanical properties of cured epoxy modified with amine terminated poly (ethylene glycol) benzoate (ATPEGB) along with the comparison of results with change in chain length of ATPEGB.

ATPEGB prepared from poly (ethylene glycol) (PEG) of different molecular weights (200, 400 and 600) were used as modifiers for epoxy resin here. For effective toughening, different compositions were made by adding various concentration of each ATPEGB to epoxy. The impact, adhesive, tensile and flexural strengths of modified and unmodified epoxy were characterised and compared for each ATPEGB.

Modification of epoxy resin using each ATPEGB showed significant enhancement of mechanical strengths over unmodified epoxy. The modification caused a chemical linking between ATPEGB and resin which led not only to a phase separation but also to ensuring their intrinsically strong chemical bonds across the ATPEGB phase/resin matrix interface and this was the main cause to the improved mechanical strengths. The optimum results were obtained at 12.5 phr (parts per hundred parts of epoxy resin) concentration of each modifier.

The modifiers, ATPEGB, used in the present context were synthesised from PEG of molecular weight 200, 400 and 600. Besides, it could be synthesised from PEG of molecular weight 4,000 and 20,000, etc. and modification of epoxy resin could also be studied effectively by using these.

The method for enhanced toughness of cured epoxy was novel and could find numerous applications as surface coating and adhesive onto an intricate structure.

In order to obtain functionalized core-shell nanoparticles (CSNPs) as excellent toughening agents for epoxy resins. The paper aims to discuss these issues.

Functionalized CSNPs containing epoxy groups on the surface were synthesized by emulsion polymerization with butyl acrylate as the core and methyl methacrylate copolymerizing with glycidyl methacrylate (GMA) as the shell. CSNPs were used as toughening agents for epoxy resins and their chemical structure was characterized by FT-IR. The morphology of modified epoxy networks (MEPN) was analyzed by SEM and TEM. Both the mechanical properties and thermodynamic properties were studied.

The results show that nearly spherical CSNPs with the particle size of 50-100 nm are obtained. A certain amount of CSNPs are uniformly dispersed in epoxy resins by the grinding method and the MEPN shows the ductile fracture feature. The miscibility between CSNPs and epoxy matrix increases with the increase of GMA concentration which makes more bonds form between them. Epoxy resins toughened with 10 wt% CSNPs containing 10 wt% GMA show the best mechanical properties and the increase in tensile strength and impact strength of the MEPN is 13.5 and 59.7 percent, respectively, over the unmodified epoxy networks. And the improvement in impact strength is not accompanied with loss of thermal resistance.

The MEPN can be used as high-performance materials such as adhesives, sealants and matrixes of composites.

The functionalized CSNPs are novel and it can greatly increase the toughness of epoxy resins without loss of thermal resistance.