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Article
Publication date: 7 June 2024

Salem H. Abdelgader, Marzena Kurpinska, Hakim Salem Abdelgader, Farzam Omidi Moaf and Mugahed Amran

The research investigates the impact of concrete design methods on performance, emphasizing environmental sustainability. The study compares the modified Bolomey method and…

Abstract

Purpose

The research investigates the impact of concrete design methods on performance, emphasizing environmental sustainability. The study compares the modified Bolomey method and Abrams’ law in designing concretes. Significant differences in cement consumption and subsequent CO2 emissions are revealed. The research advocates for a comprehensive life cycle assessment, considering factors like compressive strength, carbonation resistance, CO2 emissions, and cost. The analysis underscores the importance of evaluating concrete not solely based on strength but also environmental impact. The study concludes that a multicriteria approach, considering the entire life cycle, is essential for sustainable concrete design, addressing durability, environmental concerns, and economic factors.

Design/methodology/approach

The study employed a comprehensive design and methodology approach, involving the formulation and testing of 20 mixed concretes with strengths ranging from 25 MPa to 45 MPa. Two distinct design methods, the modified Bolomey method (three equations method) and Abrams’ law, were utilized to calculate concrete compositions. Laboratory experiments were conducted to validate the computational models, and subsequent analyses focused on assessing differences in cement consumption, compressive strength, CO2 emissions, and concrete resistance to carbonation. The research adopted a multidisciplinary perspective, integrating theoretical analysis, laboratory testing, and life cycle assessment to evaluate concrete performance and sustainability.

Findings

Conclusion from the study includes substantial variations (56%–112%) in cement content, depending on the calculation method. Abrams' law proves optimal for compressive strength (30 MPa–45 MPa), while the three equations method yields higher actual strength (30%–51%). Abrams' law demonstrates optimal cement use, but concrete designed with the three equations method exhibits superior resistance to aggressive environments. Cement content exceeding 450 kg/m³ is undesirable. Concrete designed with Abrams' law is economically favorable (12%–30% lower costs). The three equations method results in higher CO2 emissions (38–83%), emphasizing the need for life cycle assessment.

Originality/value

This study’s originality lies in its holistic evaluation of concrete design methods, considering environmental impact, compressive strength, and cost across a comprehensive life cycle. The comparison of the traditional Abrams' law and the three equations method, along with detailed laboratory tests, contributes novel insights into optimal cement use and concrete performance. The findings underscore the importance of a multicriteria approach, emphasizing sustainability and economic viability. The research provides valuable guidance for engineers and policymakers seeking environmentally conscious and economically efficient concrete design strategies, addressing a critical gap in the field of construction materials and contributing to sustainable infrastructure development.

Details

International Journal of Building Pathology and Adaptation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 29 November 2023

Devendra Pratap Singh, Vijay Kumar Dwivedi and Mayank Agarwal

The purpose of this study is to investigate and evaluate the impact of varying proportions of reinforcement on the mechanical properties of a modified Al2O3-LM6 cast composite…

Abstract

Purpose

The purpose of this study is to investigate and evaluate the impact of varying proportions of reinforcement on the mechanical properties of a modified Al2O3-LM6 cast composite under self-pouring temperature conditions. This study aims to determine the optimal mixture proportion of fine powders of Al, Si and xAl2O3 (with x values of 2%, 3% and 4%) through the application of design of experiment (DoE) and statistical analysis using the Minitab software. This study also involved evaluating the microstructural estimation and other physical properties of the cast composite to understand the combined effect of the reinforcement proportion on the material’s properties.

Design/methodology/approach

The researchers initially mixed the powders through ball milling and then compacted the moisture-free powder mix in a closed steel die. The resulting preforms were heated at the self-pouring temperature in an inert environment to fabricate the final cast composite. By applying DoE and performing an analysis of variance (ANOVA), the researchers sought to optimize the mixture proportion that would yield the best mechanical properties.

Findings

The experimental results indicated that a mixture combination of 83.5% Al blended with 12.5% Si and 4% Al2O3 led to the greatest improvement in mechanical properties, specifically in terms of increased density, hardness and impact strength. The ANOVA further supported the interaction effect of each processing parameter on the observed results. The results of this study offer valuable insights for the fabrication of modified Al2O3-LM6 cast composites under self-pouring temperature conditions. The identified optimal mixture proportion provides guidance for manufacturing processes and material selection to achieve improved mechanical properties in similar applications.

Originality/value

This study focuses on a specific composite material consisting of modified Al2O3 and LM6. Although Al2O3 and LM6 have been studied individually in various contexts, the combination of these materials and their impact on mechanical properties under self-pouring temperature conditions is a novel aspect of this research. The researchers use DoE methodology, along with statistical analysis using Minitab software, to optimize the mixture proportion and analyze the data. This systematic approach allows for a comprehensive exploration of the parameter space and the identification of significant factors that influence the mechanical properties of the composite.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 11 October 2022

Deena El-Mahdy, Hisham S. Gabr and Sherif Abdelmohsen

Despite the dramatic increase in construction toward additive manufacturing, several challenges are faced using natural materials such as Earth and salt compared to the most…

Abstract

Purpose

Despite the dramatic increase in construction toward additive manufacturing, several challenges are faced using natural materials such as Earth and salt compared to the most market-useable materials in 3D printing as concrete which consumes high carbon emission.

Design/methodology/approach

Characterization and mechanical tests were conducted on 19 samples for three natural binders in dry and wet tests to mimic the additive manufacturing process in order to reach an efficient extrudable and printable mixture that fits the 3D printer.

Findings

Upon testing compressive strength against grain size, compaction, cohesion, shape, heat and water content, X-Salt was shown to record high compressive strength of 9.5 MPa. This is equivalent to old Karshif and fire bricks and surpasses both rammed Earth and new Karshif. Material flow analysis for X-Salt assessing energy usage showed that only 10% recycled waste was produced by the end of the life cycle compared to salt.

Research limitations/implications

Findings are expected to upscale the use of 3D salt printing in on-site and off-site architectural applications.

Practical implications

Findings contribute to attempts to resolve challenges related to vernacular architecture using 3D salt printing with sufficient stability.

Social implications

Benefits include recyclability and minimum environmental impact. Social aspects related to technology integration remain however for further research.

Originality/value

This paper expands the use of Karshif, a salt-based traditional building material in Egypt's desert by using X-Salt, a salt-base and natural adhesive, and investigating its printability by testing its mechanical properties to reach a cleaner and low-cost sustainable 3D printed mixture.

Details

Smart and Sustainable Built Environment, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2046-6099

Keywords

Article
Publication date: 10 July 2024

Wiput Tuvayanond, Viroon Kamchoom and Lapyote Prasittisopin

This paper aims to clarify the efficient process of the machine learning algorithms implemented in the ready-mix concrete (RMC) onsite. It proposes innovative machine learning…

73

Abstract

Purpose

This paper aims to clarify the efficient process of the machine learning algorithms implemented in the ready-mix concrete (RMC) onsite. It proposes innovative machine learning algorithms in terms of preciseness and computation time for the RMC strength prediction.

Design/methodology/approach

This paper presents an investigation of five different machine learning algorithms, namely, multilinear regression, support vector regression, k-nearest neighbors, extreme gradient boosting (XGBOOST) and deep neural network (DNN), that can be used to predict the 28- and 56-day compressive strengths of nine mix designs and four mixing conditions. Two algorithms were designated for fitting the actual and predicted 28- and 56-day compressive strength data. Moreover, the 28-day compressive strength data were implemented to predict 56-day compressive strength.

Findings

The efficacy of the compressive strength data was predicted by DNN and XGBOOST algorithms. The computation time of the XGBOOST algorithm was apparently faster than the DNN, offering it to be the most suitable strength prediction tool for RMC.

Research limitations/implications

Since none has been practically adopted the machine learning for strength prediction for RMC, the scope of this work focuses on the commercially available algorithms. The adoption of the modified methods to fit with the RMC data should be determined thereafter.

Practical implications

The selected algorithms offer efficient prediction for promoting sustainability to the RMC industries. The standard adopting such algorithms can be established, excluding the traditional labor testing. The manufacturers can implement research to introduce machine learning in the quality controcl process of their plants.

Originality/value

Regarding literature review, machine learning has been assessed regarding the laboratory concrete mix design and concrete performance. A study conducted based on the on-site production and prolonged mixing parameters is lacking.

Details

Construction Innovation , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1471-4175

Keywords

Article
Publication date: 30 June 2023

Hana Begić, Mario Galić and Uroš Klanšek

Ready-mix concrete delivery problem (RMCDP), a specific version of the vehicle routing problem (VRP), is a relevant supply-chain engineering task for construction management with…

Abstract

Purpose

Ready-mix concrete delivery problem (RMCDP), a specific version of the vehicle routing problem (VRP), is a relevant supply-chain engineering task for construction management with various formulations and solving methods. This problem can range from a simple scenario involving one source, one material and one destination to a more challenging and complex case involving multiple sources, multiple materials and multiple destinations. This paper presents an Internet of Things (IoT)-supported active building information modeling (BIM) system for optimized multi-project ready-mix concrete (RMC) delivery.

Design/methodology/approach

The presented system is BIM-based, IoT supported, dynamic and automatic input/output exchange to provide an optimal delivery program for multi-project ready-mix-concrete problem. The input parameters are extracted as real-time map-supported IoT data and transferred to the system via an application programming interface (API) into a mixed-integer linear programming (MILP) optimization model developed to perform the optimization. The obtained optimization results are further integrated into BIM by conventional project management tools. To demonstrate the features of the suggested system, an RMCDP example was applied to solve that included four building sites, seven eligible concrete plants and three necessary RMC mixtures.

Findings

The system provides the optimum delivery schedule for multiple RMCs to multiple construction sites, as well as the optimum RMC quantities to be delivered, the quantities from each concrete plant that must be supplied, the best delivery routes, the optimum execution times for each construction site, and the total minimal costs, while also assuring the dynamic transfer of the optimized results back into the portfolio of multiple BIM projects. The system can generate as many solutions as needed by updating the real-time input parameters in terms of change of the routes, unit prices and availability of concrete plants.

Originality/value

The suggested system allows dynamic adjustments during the optimization process, andis adaptable to changes in input data also considering the real-time input data. The system is based on spreadsheets, which are widely used and common tool that most stakeholders already utilize daily, while also providing the possibility to apply a more specialized tool. Based on this, the RMCDP can be solved using both conventional and advanced optimization software, enabling the system to handle even large-scale tasks as necessary.

Details

Engineering, Construction and Architectural Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 4 June 2024

Prathamesh Pawar, Sudhir Patil and Sandeep Sathe

This study investigated the potential of partially replacing cement with red mud (RM) in concrete and examined its effects on its mechanical properties and microstructure. This…

Abstract

Purpose

This study investigated the potential of partially replacing cement with red mud (RM) in concrete and examined its effects on its mechanical properties and microstructure. This study aims to explore sustainable alternatives to traditional cement and evaluate the performance of concrete mixtures with varying percentages (%) of RM as cement replacement.

Design/methodology/approach

This research aims to comprehensively understand the impact of RM on concrete, aiming for both environmental sustainability and improved construction materials. Subsequently, concrete mixtures were prepared with varying RM contents, ranging from 0% to 21% in increments of 3%, replacing cement. The workability of these mixtures was evaluated using the Slump Cone Test, whereas their mechanical properties (compressive strength, flexural strength and split tensile strength) were assessed through standardized tests. The durability was further investigated via water absorption, acid attack, rapid chloride permeability tests, open porosity test and Sorptivity test. To gain deeper insights into the internal structure of concrete, microstructure analysis was conducted using X-ray diffraction and scanning electron microscopy. Finally, the results were analyzed and quantified.

Findings

The finding demonstrates that substituting 12% of cement with RM not only boosts the mechanical characteristics of concrete but also mitigates waste disposal. The microstructural analysis identified a denser cement matrix and improved bonding between the cement paste and the aggregates, suggesting potential improvements in strength and durability.

Originality/value

These results suggest that RM can be efficiently used to produce sustainable concrete with potential applications in construction projects with environmental considerations.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 5 August 2024

Samer S. Abdulhussein, Izwan Johari and Nada Mahdi Fawzi

This paper aims to produce lightweight concrete by combining aerated concrete with expanded polystyrene beads concrete to create structural aerated-polystyrene lightweight…

Abstract

Purpose

This paper aims to produce lightweight concrete by combining aerated concrete with expanded polystyrene beads concrete to create structural aerated-polystyrene lightweight concrete that satisfies the criteria of sustainability for thermal and sound insulation properties and the structural criteria of having satisfactory compressive strength for structural elements.

Design/methodology/approach

The experimental study was carried out to reach the largest compressive strength while maintaining the lowest possible density by preparing nine mixes of concrete, involving different ratios of aluminum waste powder and polystyrene beads as 0%, 0.2% and 0.3% and 0%, 0.1% and 0.2%, respectively, by weight of cement to produce the lightweight concrete with different densities. The performance of mechanical properties, thermal conductivity, ultrasonic pulse velocity, density, modulus of elasticity, acoustic impedance and scanning electron microscopy were studied and discussed.

Findings

Results showed that aerated-expended polystyrene beads concrete had the most suitable properties when the proportions of aluminum waste powder and expanded polystyrene beads were 0.2% and 0.1%, respectively. The compressive strength, density, thermal conductivity and acoustic impedance were 38.5 MPa, 1,768 Kg/m3, 0.358 W/(m.k) and 4.91 Kg/m2 s, respectively.

Originality/value

The experimental work was done using aluminum scrap waste powder as an expanding agent to produce aerated concrete and combining it with expanded polystyrene bead concrete to produce structural aerated-polystyrene concrete, which contains fine materials (silica fume and local natural raw limestone) and superplasticizers.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 20 May 2024

Mugahed Amran and Ali Onaizi

Low-carbon concrete represents a new direction in mitigating the global warming effects caused by clinker manufacturing. Utilizing Saudi agro-industrial by-products as an…

35

Abstract

Purpose

Low-carbon concrete represents a new direction in mitigating the global warming effects caused by clinker manufacturing. Utilizing Saudi agro-industrial by-products as an alternative to cement is a key support in reducing clinker production and promoting innovation in infrastructure and circular economy concepts, toward decarbonization in the construction industry. The use of fly ash (FA) as a cement alternative has been researched and proven effective in enhancing the durability of FA-based concrete, especially at lower replacement levels. However, at higher replacement levels, a noticeable impediment in mechanical strength indicators limits the use of this material.

Design/methodology/approach

In this study, low-carbon concrete mixes were designed by replacing 50% of the cement with FA. Varying ratios of nano-sized glass powder (4 and 6% of cement weight) were used as nanomaterial additives to enhance the mechanical properties and durability of the designed concrete. In addition, a 10% of the mixing water was replaced with EMs dosage.

Findings

The results obtained showed a significant positive impact on resistance and durability properties when replacing 10% of the mixing water with effective microorganisms (EMs) broth and incorporating nanomaterial additives. The optimal mix ratios were those designed with 10% EMs and 4–6% nano-sized glass powder additives. However, it can be concluded that advancements in eco-friendly concrete additive technologies have made significant contributions to the development of sophisticated concrete varieties.

Originality/value

This study focused at developing nanomaterial additives from Saudi industrial wastes and at presenting a cost-effective and feasible solution for enhancing the properties of FA-based concrete. It has also been found that the inclusion of EMs contributes effectively to enhancing the concrete's resistance properties.

Details

International Journal of Building Pathology and Adaptation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 24 October 2023

Emel Ken D. Benito, Ariel Miguel M. Aragoncillo, Kylyn A. Morales, Dalisa Mars L. Revilleza, Laurence V. Catindig and Marish S. Madlangbayan

Using coconut shell aggregates (CSA) in concrete benefits agricultural waste management and reduces the demand for mineral resources. Several studies have found that concrete…

Abstract

Purpose

Using coconut shell aggregates (CSA) in concrete benefits agricultural waste management and reduces the demand for mineral resources. Several studies have found that concrete containing CSA can achieve strengths that are comparable to regular concrete. The purpose of the present work is to evaluate the concrete’s durability-related properties to supplement these earlier findings.

Design/methodology/approach

Cylindrical specimens were prepared with a constant water–cement ratio of 0.50 and CSA content ranging from 0% to 50% (at 10% increment) by volume of the total coarse aggregates. The specimens were cured for 28 days and then tested for density, surface hardness, electrical resistivity and water sorptivity. The surface hardness was measured to describe the concrete resistance to surface wearing, while the resistivity and sorptivity were evaluated to describe the material’s resistance to fluid penetration.

Findings

The results showed that the surface hardness of concrete remained on average at 325 Leeb and did not change significantly with CSA addition. The distribution of surface hardness was also similar across all CSA groups, with the interquartile range averaging 59 Leeb. These results suggest that the cement paste and gravel stiffness had a more pronounced influence on the surface hardness than CSA. On the other hand, concrete became lighter by about 9%, had lower resistivity by 80% and had significantly higher initial sorptivity by up to 110%, when 50% of its natural gravel was replaced with CSA. Future work may be done to improve the durability of CSA when used as coarse aggregate.

Originality/value

The present study is the first to show the lack of correlation between CSA content and surface hardness. It would mean that the surface hardness test may not completely capture the porous nature of CSA-added concrete. The paper concludes that without additional treatment prior to mixing, CSA may be limited only to applications where concrete is not in constant contact with water or deleterious substances.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 15 May 2024

Suehail Aijaz Shah, Manzoor Ahmad Tantray and Jan Mohammad Banday

Durability of concrete can be enhanced by reducing the pore size/volume of pores or by entrapping the pores. This can be achieved by adding concrete admixtures that have particle…

25

Abstract

Purpose

Durability of concrete can be enhanced by reducing the pore size/volume of pores or by entrapping the pores. This can be achieved by adding concrete admixtures that have particle size finer than cement. In this study, GNP, having particle size much smaller than cement, has been introduced/added to concrete mix to control the pore size in concrete to tape out the contribution of GNP in the durability enhancement of concrete.

Design/methodology/approach

Different concrete mixes, at various water–cement ratios and amounts of graphene, have been manufactured to produce concrete containing three different %ages of GNP, i.e. 0%, 0.05% and 0.1%. To demonstrate the effect on durability of the concrete through the addition of GNP, these concrete samples have been subjected to repeated Freeze-Thaw cycles. Followed by testing after 28 days of curing, including weight loss, water absorption and strength, which are directly related to the durability aspect of concrete.

Findings

It has been observed that the addition of GNP to concrete mixes reduces the weight loss and pore size distribution and enhances tensile and compressive strength of concrete, thereby increasing the durability of concrete in unfavorable circumstances like freeze-thaw i.e. alternate hot and cold weather conditions.

Originality/value

This investigation presents original piece of experimental work conducted on modified concrete (GNP-based concrete). The aim is to construct the civil infrastructure in deep-cold region with increased life span and better performance.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

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