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Article
Publication date: 20 January 2012

Shital Patil and Vijaya Puri

The purpose of this paper is to study properties of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films for application in tuned devices.

Abstract

Purpose

The purpose of this paper is to study properties of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films for application in tuned devices.

Design/methodology/approach

The effect of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films overlay of different thickness on Ag thick film microstrip rectangular patch antenna was investigated in the X band (8‐12 GHz). Using Ag thick film microstrip rectangular patch antenna the thick and mixed thick films was characterized by microwave properties such as resonance frequency, amplitude, bandwidth, quality factor and input impedance. Using the resonance frequency the permittivity of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films was measured.

Findings

Cubic structure of single magnesium oxide and monoclinic structure of bismuth oxide was present in mixed thick film. Also the morphology of single thick films was maintained in mixed thick film of magnesium oxide‐bismuth oxide. Due to overlay magnesium oxide and magnesium oxide‐bismuth oxide mixed thick films, change in resonance frequency shifts towards high frequency end was observed. Dielectric constant of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick film calculated from resonance frequency decreased with increase in thickness.

Originality/value

The microwave properties using Ag thick film microstrip patch antenna due to overlay of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films have been reported for the first time. Thickness of overlay dependent tuning of the antenna has been achieved.

Article
Publication date: 2 November 2015

Osama A. G. Wahba, Ali M. Hassan, H. Abd El-wahab, A. Mohy-Eldin, A.M. Naser and Osama A. Fouad

The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion…

Abstract

Purpose

The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion resistant was also explored.

Design/methodology/approach

Two simple synthesis techniques, namely, co-precipitation and solid-state calcination method, were used to synthesise nanosized MMO pigments. And then the physico-chemical requirements according to standards for the synthesised pigments are investigated.

Findings

The prepared MMO pigments were mainly in the single phase double oxide forms. The prepared oxides exhibited good heat (up to 600°C) and corrosion resistance properties (in 5 per cent NaCl for 500 h).

Research limitations/implications

This paper investigates the physico-chemical properties of synthesised calcium-based group of MMO pigments. And then evaluate it as heat and corrosion resistant paints. The simple techniques used for synthesis of nanosized MMO pigments will significantly improve the research and development of pigments’ structure and performance.

Practical implications

Calcium-based MMO pigments can be used as heat and corrosion resistant pigments. The easy synthesis of the mixed oxide pigments will open the door for further vital special industrial uses and applications.

Originality/value

Low cost, simple techniques and using naturally abundant material can be used for mass production of some other low-cost nanosized materials.

Details

Pigment & Resin Technology, vol. 44 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 13 January 2021

Amruta Joglekar-Athavale and Ganapti S. Shankarling

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by…

65

Abstract

Purpose

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by step synthesis was done for the spinel and cement mix formulations.

Design/methodology/approach

The pigment mix was synthesized by a solid-solid method where the inorganic binder was incorporated in the mix. The results suggested that CoCuMn-based spinel ceramic pigment with cement mix could be obtained at an annealing temperature of 1,100ºC for 1 h and the size, morphology and crystallinity of spinel mix were greatly influenced by the calcination temperature.

Findings

The pigment mix synthesized was applied as a coating to different substrates such as aluminum, glass and Mild steel. The results revealed that spectral selectivity of TSSS paint coatings based on the CoMnCu spinel ceramic mix was much better than that of solvent-based coatings for high-temperature applications. The presence of cement as an inorganic binder makes the functioning and application of paint easy as it becomes that of a waterborne type.

Originality/value

Ease of application, stability at high temperatures, best absorptivity at the solar selective spectrum and excellent adhesion properties for the selected surface are the key features of the designed pigment system. The applied pigment mix was studied as a coating to get the results for solar selective system.

Details

Pigment & Resin Technology, vol. 50 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 March 2015

Salwa H El-Sabbagh and Nivin M. Ahmed

This paper aims to express in detail the rheological, morphological and thermal properties of unpigmented and pigmented styrene-butadiene rubber composites with new prepared…

Abstract

Purpose

This paper aims to express in detail the rheological, morphological and thermal properties of unpigmented and pigmented styrene-butadiene rubber composites with new prepared inorganic pigment based on kaolin covered with a thin layer of calcium and magnesium oxides or mixed oxide of both together. These new pigments combine the properties of both their constituents (kaolin and metal oxides), which are a new trend in inorganic pigments called core-shell pigments. The pigments used for comparison are kaolin (K), CaO/kaolin (CaO/K), MgO/kaolin (MgO/K) and CaO.MgO/kaolin (CaO.MgO/K).

Design/methodology/approach

The different pigments were characterized using different analytical and spectrophotometric techniques, such as X-ray diffraction, scanning electron microscopy/energy dispersive X-ray and transmission electron microscopy, while rubber vulcanizates' rheological, morphological, swelling and thermal properties were examined using different standard and instrumental testing and methods.

Findings

The study revealed that there is a significant effect of the new prepared pigments on SBR properties, where the optimum pigment loading was 40 phr for CaO/kaolin, while it was 2.5 phr for MgO/kaolin. Studying the effect of different ratios of oxides on kaolin (5, 10 and 20 per cent), different loadings of these pigments ranging between 2.5 and 40 phr were done for each pigment. These modified kaolin or core-shell metal oxide/kaolin pigments imparted new and improved reinforcing properties to SBR vulcanizates.

Research limitations/implications

No research limitations were found.

Practical implications

Core-shell MgO/kaolin pigments are eco-friendly and can replace other expensive pigments that are usually used as fillers in the rubber industry with less expenses and comparable efficiency.

Originality/value

These new pigments are cheap and efficient and can be used in different fields other than rubber.

Details

Pigment & Resin Technology, vol. 44 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 August 2018

Khushdeep Goyal, Hazoor Singh and Rakesh Bhatia

The purpose of this study was to fabricate carbon nanotubes (CNT)-reinforced chromium oxide coatings and investigate mechanical and microstructural properties of these newly…

Abstract

Purpose

The purpose of this study was to fabricate carbon nanotubes (CNT)-reinforced chromium oxide coatings and investigate mechanical and microstructural properties of these newly developed coatings on the boiler tube steel.

Design/methodology/approach

1 and 4 Wt.% CNT-reinforced Cr2O3 composite coatings were prepared and successfully deposited on ASTM-SA213-T22 (T22) boiler tube steel substrates using high-velocity oxy fuel (HVOF) thermal spraying method. Microhardness, porosity, metallography, X-ray diffraction (XRD), scanning electron microscopy (SEM)/energy-dispersive X-ray spectroscopy, cross-sectional elemental analysis and X-ray mapping analysis have been used to examine the coated specimens.

Findings

The porosity of the CNT-Cr2O3 composite coatings was found to be decreasing with the increases in CNT content, and hardness has been found to be increasing with increase in percentage of CNT in the composite coatings. The CNT were able to increase hardness by approximately 17 per cent. It was found that the CNT were uniformly distributed throughout Cr2O3 matrix. The CNT were found to be chemically inert during the spraying process.

Originality/value

It must be mentioned here that studies related to fabrication of HVOF sprayed CNT reinforced Cr2O3 composite coatings on T22 boiler tube steel are not available in the literature. Hence, present investigation can provide valuable information related to fabrication and properties of CNT reinforced coatings on boiler steel.

Details

World Journal of Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 18 May 2012

K. Siwińska‐Stefańska, F. Ciesielczyk, A. Kołodziejczak‐Radzimska, D. Paukszta, J. Sójka‐Ledakowicz and T. Jesionowski

The purpose of this paper is to report on a method of synthesis of TiO2‐SiO2 oxide composites characterised by spherically shaped particles with sizes in the micrometric ranges…

Abstract

Purpose

The purpose of this paper is to report on a method of synthesis of TiO2‐SiO2 oxide composites characterised by spherically shaped particles with sizes in the micrometric ranges, which can be applied as a new generation of textile/TiO2‐SiO2 composites with barrier properties against UV radiation. Synthesis and characterisation of TiO2‐SiO2 oxide composites with a high degree of dispersion were performed, and their influence on the barrier properties of textile fabrics was investigated.

Design/methodology/approach

The precipitation was performed with the use of solutions of titanium sulphate and sodium silicate as the precipitating agent, which are cheap alternatives to organic precursors of Ti and Si. The reaction was conducted in an emulsion system, where cyclohexane was used as the organic phase and non‐ionic surfactants NP3 and NP6 as emulsifiers were applied.

Findings

The direction of substrate supply, concentration of the reagents and their ratio and other conditions of precipitation process were found to significantly affect the physicochemical parameters of the pigments obtained. A possibility is provided of manufacturing a new generation of textile/TiO2‐SiO2 composites with barrier properties against UV radiation.

Research limitations/implications

Titanium sulphate, sodium silicate, cyclohexane as the organic phase, and non‐ionic surfactants NP3 and NP6 as emulsifiers, were used.

Practical implications

Synthesis of a new generation of textile/TiO2‐SiO2 composites with barrier properties against UV radiation has been performed. Textile fabrics modified with hybrid composites demonstrated high absorption of UV radiation over the full wavelength range.

Originality/value

Determination of optimum conditions of TiO2‐SiO2 oxide composites precipitation to obtain products with desired physicochemical, dispersive and structural properties. Development of nano‐structural textile composites with barrier properties, protecting against UV radiation.

Article
Publication date: 16 January 2007

A. Kalendová and D. Veselý

This paper seeks to synthesize needle‐shaped anticorrosion pigments based on the ferrites of Zn, Ca and Mg for metal protecting paints.

1250

Abstract

Purpose

This paper seeks to synthesize needle‐shaped anticorrosion pigments based on the ferrites of Zn, Ca and Mg for metal protecting paints.

Design/methodology/approach

Anticorrosion pigments were synthesized from oxides or carbonates at hot temperatures. The following pigments were synthesized: ZnFe2O4, MgFe2O4, CaFe2O4, Mg0.2Zn0.8Fe2O4, and Ca0.2Zn0.8Fe2O4. The prepared pigments were characterized by means of X‐ray diffraction analysis, by measuring the distribution of particle size and by means of scanning electron microscopy. The synthesized anticorrosion pigments were used to formulate epoxy coatings with PVC = 10 per cent for the synthesized pigment and with the PVC/CPVC ratio = 0.3. The coatings were tested for physical‐mechanical properties and in corrosion atmospheres. The corrosion test results were compared with aluminium zinc phosphomolybdate.

Findings

The needle‐shaped particles were identified in the formulated pigments. It was found that all of the synthesized pigments had high anticorrosion efficiency comparable with that of Zn‐Al phosphomolybdate. The needle‐shaped particles markedly contributed to the advancement of the physical‐mechanical properties of epoxy coatings.

Practical implications

The synthesized pigments can be conveniently used in coatings protecting metal bases against corrosion.

Originality/value

The application of the synthesized pigments with the needle‐shaped particles in anticorrosion paints protecting metals presents a new method. The benefit of the application and method of synthesizing anticorrosion pigments is that they do not contain heavy metals and are acceptable for the environment.

Details

Anti-Corrosion Methods and Materials, vol. 54 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 June 2015

Andrea Kalendova, Martina Hejdová and David Vesely

The purpose of this paper is to synthesize anticorrosion pigments of the perovskite type, YXO3, where X = Ti, Zr, Mn or Al and Y = Ca, Sr, La or Fe, for coating materials intended…

Abstract

Purpose

The purpose of this paper is to synthesize anticorrosion pigments of the perovskite type, YXO3, where X = Ti, Zr, Mn or Al and Y = Ca, Sr, La or Fe, for coating materials intended for corrosion protection of metals. Also, to synthesize pigments containing hexavalent Mo and W (double perovskites).

Design/methodology/approach

The anticorrosion pigments were synthesized from oxides or carbonates by a high-temperature process. The following pigments were synthesized: CaTiO3, SrTiO3, CaZrO3, SrZrO3, LaTiO3, LaMnO3, CaMnO3, SrMnO3, LaFe2O3, SrFe2O3, LaAlO3, Ca2ZnWO6 and Ca2ZnMoO6. The pigments were characterized by the physico-chemical properties of the powders, by X-ray diffraction analysis and by scanning electron microscopy. Epoxy-ester coating materials containing the pigments at a volume concentration PVC = 10 per cent were prepared and subjected to tests examining their physico-mechanical properties and tests in simulated corrosion atmospheres.

Findings

The perovskite structure was identified in the majority of the pigments. The pigments were found to impart good corrosion inhibiting properties to coating materials. The highest calculated anticorrosion efficiency was found for paints containing CaMnO3 or SrMnO3 as the pigments.

Practical implications

The pigments synthesized can be used with advantage in paints intended for corrosion protection of the substrate metals.

Originality/value

The use of the above pigments in anticorrosion coating materials to protect metals is new. Especially beneficial are the uses and procedures for the synthesis of anticorrosion pigments which do not contain heavy metals and are acceptable from the environmental protection aspect.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 December 1997

Y.M. Abu Ayana, S.M. El‐Sawy and S.H. Salah

Zinc‐ferrite pigment was prepared by solid‐state reaction. A mixture of α‐Fe2O3 and ZnO in a molar ratio of 1:1 was fired at 1,200°C. X‐ray diffraction measurements proved that…

Abstract

Zinc‐ferrite pigment was prepared by solid‐state reaction. A mixture of α‐Fe2O3 and ZnO in a molar ratio of 1:1 was fired at 1,200°C. X‐ray diffraction measurements proved that the reacted material crystallized into a spinal structure. Measurement of the pigment specification and properties were carried out according to standard international methods. The pigment extract and the extract of the pigment‐linseed oil mixture were examined for use in protecting steel panels against rust. The prepared pigment was incorporated in some paint formulations. Physical, chemical and mechanical properties of the formulated paint films were studied and also tested for corrosion resistance. Finds that zinc ferrite is a basic pigment and can be recommended for use in anti‐corrosive paints. High corrosion‐resistant coatings can be obtained by incorporating zinc‐ferrite pigment in organic coating systems that cannot saponify; protection increases as the pigment‐binder ratio increases. Chemically follows up and physically emphasizes the mechanism of corrosion protection by the use of a Mossbauer spectroscope.

Details

Anti-Corrosion Methods and Materials, vol. 44 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 February 1991

F. Rotman, D. Navarro and S. Mellul

This paper reports the results of development work conducted on nitrogen‐based atmospheres in order to improve the firing of copper thick film systems through continuous furnaces…

Abstract

This paper reports the results of development work conducted on nitrogen‐based atmospheres in order to improve the firing of copper thick film systems through continuous furnaces. The proposed solution is particularly suitable for industrial production conditions since it allows variations of the material quantity processed per unit time, resulting not only in an improvement in quality but also in productivity. Such improvements have been achieved by using a new gas distribution system which provides both zone control and regulation of oxygen additions in the nitrogen furnace atmosphere. An efficient set‐up of this system has become possible thanks to precise control of the oxygen profile in relation to the temperature cycle, taking into account various inks' characterisation, and owing to an extensive study of the effects of oxygen additions on copper thick film properties. The solution was tested in a muffle‐lined belt furnace with several commercial dielectric and copper inks, and for increasing oxygen additions into the furnace preheat zone. Different sample patterns were designed to test both monolayer and multilayer systems. The test programme includes measurements of resistivity, bondability, solderability, dielectric breakdown voltage and adhesion of copper films on alumina and on dielectric layers before and after ageing. Ink characterisation by thermogravimetry and by several gas analyses has confirmed that the organic vehicle removal mechanism under nitrogen atmospheres doped with oxygen is a burnout. Indeed, significant oxygen consumption occurs within the temperature range of the removal, as a function of the amount of ink processed. Oxygen additions in the furnace burnout zone greatly improve both the dielectric breakdown voltage and the adhesion of copper on alumina and on dielectric (especially after ageing), while sheet resistivity, wire bondability and soft solderability are not altered below a defined O2 level. It is therefore possible to determine an optimum oxygen addition range for which the thick films fired under such conditions will have the best characteristics. This optimum oxygen window is achieved thanks to a new regulation system which operates whenever variations occur in the quantity of paste processed.

Details

Microelectronics International, vol. 8 no. 2
Type: Research Article
ISSN: 1356-5362

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