Search results

1 – 10 of 642
Article
Publication date: 13 January 2021

Amruta Joglekar-Athavale and Ganapti S. Shankarling

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by…

65

Abstract

Purpose

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by step synthesis was done for the spinel and cement mix formulations.

Design/methodology/approach

The pigment mix was synthesized by a solid-solid method where the inorganic binder was incorporated in the mix. The results suggested that CoCuMn-based spinel ceramic pigment with cement mix could be obtained at an annealing temperature of 1,100ºC for 1 h and the size, morphology and crystallinity of spinel mix were greatly influenced by the calcination temperature.

Findings

The pigment mix synthesized was applied as a coating to different substrates such as aluminum, glass and Mild steel. The results revealed that spectral selectivity of TSSS paint coatings based on the CoMnCu spinel ceramic mix was much better than that of solvent-based coatings for high-temperature applications. The presence of cement as an inorganic binder makes the functioning and application of paint easy as it becomes that of a waterborne type.

Originality/value

Ease of application, stability at high temperatures, best absorptivity at the solar selective spectrum and excellent adhesion properties for the selected surface are the key features of the designed pigment system. The applied pigment mix was studied as a coating to get the results for solar selective system.

Details

Pigment & Resin Technology, vol. 50 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 November 2021

Divya V., Divya Jayan and Asoka Kumar

As there is a strong inducement to develop new colored inorganic materials to substitute the current industrial pigments that are based on toxic metals hazardous to health and the…

Abstract

Purpose

As there is a strong inducement to develop new colored inorganic materials to substitute the current industrial pigments that are based on toxic metals hazardous to health and the environment, the purpose of this paper is to invent environmentally benign rare earth-based colorants as viable alternatives to the traditional toxic pigment formulations. Herein, the authors developed a series of rare earth pigments having the general formula Ca0.1 Ln0.9 PO4 ( Ln = Y , Pr , mixed rare earth oxides, RE and Di). After studying all the optical properties, the authors have gone for some coloring application in plastic like PMMA.

Design/methodology/approach

The designed pigments were synthesized by traditional solid-state method. Stoichiometric amounts of each reagent were mixed in an agate mortar and the mixtures were calcined at optimized temperature 1000 °C for 4 h in electric furnace followed by auto–cooling. The samples were characterized by X-ray diffraction diffraction, UV–vis spectroscopy, scanning electron microscope (SEM), particle size distribution, color coordinates determination, acid/alkali test, thermo gravimetric (TG) analysis and CIE–1976 L*a*b* color scales. Among the various lanthanide ions and calcium ion as dopant, the pigment composition shows various hues ranges from green to yellow. The designed pigments consist of non–toxic elements and were further found to possess high thermal and chemical stability. The pigments were also found to be appropriate candidates for the coloration of polymer substrates like PMMA.

Findings

The present investigations establish that various color hues can be achieved by the incorporation of suitable chromophore metal ions like calcium in various rare earth host lattice by tuning of the band gaps. The coloring mechanism is based on the strong absorption of the pigments in the blue and red regions due to electronic transitions of the micro states of rare earth ion. The pigment composition shows various hues ranges from green to yellow. The coloring mechanism is based on the tuning of band gap by the dopant like calcium in various rare earth host lattice. In addition, this pigment was chemically and thermally stable. Finally, it has applied in plastics like PMMA.

Research limitations/implications

Mechanism of the color appearance using band calculations and on possible applications of rare earth phosphate powders as pigments in plastics and paints have not been explored much. However, the properties of the Ca-doped rare earth phosphate implies that this material has a potential to be applied as a satisfactory pigment for coating or coloring except for glaze, which may cause a side reaction at high temperatures, especially taking into consideration the economics and ecologies. The possibility of Ca2+ incorporation in CePO4 with monazite structure-type has been established.

Practical implications

The designed pigments consist of non-toxic elements and were further found to possess high thermal and chemical stability. The pigments were also found to be appropriate candidates for the coloration of polymer substrates. Thus, the present environmental friendly pigment powders may find potential alternative to the classical toxic inorganic pigments for various applications.

Social implications

There is a strong incentive to design new colorants based on inorganic materials to substitute for industrial pigments that are based on heavy elements hazardous to health and the environment. However, several industrial yellow pigments such as cadmium yellow (CdS), chrome yellow (PbCrO4) and nickel titanium yellow (TiO2-NiO-Sb2O3) contain the harmful elements (e.g. Cd, Pb, Cr and Sb) for the human body as well as the environment. The designed pigments consist of non-toxic elements and were further found to possess high thermal and chemical stability. The pigments were also found to be appropriate candidates for the coloration of polymer substrates. Thus, the present environmental friendly pigment powders may find potential alternative to the classical toxic inorganic pigments for various applications.

Originality/value

There is a strong incentive to design new colorants based on inorganic materials to substitute for industrial pigments that are based on heavy elements hazardous to health and the environment. However, several industrial yellow pigments such as cadmium yellow (CdS), chrome yellow (PbCrO4) and nickel titanium yellow (TiO2-NiO-Sb2O3) contain the harmful elements (e.g. Cd, Pb, Cr and Sb) for the human body as well as the environment. So, the authors have developed new class of inorganic pigments that are both non-toxic and environmentally unimpeachable, while preserving or even exceeding the optical, thermal and chemical characteristics of the existing commercial pigments. The developed colorants find practical applications in polymer matrix like PMMA.

Details

Pigment & Resin Technology, vol. 52 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 5 May 2015

H. Abd El-Wahab, A.M. Hassan, A.M. Naser, O.A. Fouad, A.M. El-Din and O.A.G. Wahba

The purpose of this paper was to prepare and evaluate a nanosized mixed calcium iron oxide as a high heat-resistant pigment. Heat-resistant pigments can be defined as chemical…

Abstract

Purpose

The purpose of this paper was to prepare and evaluate a nanosized mixed calcium iron oxide as a high heat-resistant pigment. Heat-resistant pigments can be defined as chemical substances that impart color to a substrate or binder and retain their color and finish at elevated temperatures. Mixed metal oxides have been widely used as pigments in coating formulations.

Design/methodology/approach

This work presents synthesis of nanosized calcium iron oxide as an inorganic pigment by using simple synthesis technique, namely, solid-state calcination method, to study its heat and corrosion resistance. The prepared pigment was characterized by using X-ray diffraction, infrared spectroscopy, scanning electron microscopy and inductive coupling plasma. It was incorporated into paint formulations, and the heat, corrosion and mechanical resistance of dry paint film was evaluated.

Findings

In this work, the prepared calcium iron oxide pigment showed excellent heat and corrosion resistance.

Research limitations/implications

Heat-resistant coatings are required for industrial applications, mainly for reactors, exhaust pipes, space craft, stacks and similar equipments that are permanently and occasionally exposed to elevated temperatures. It was previously quite difficult to formulate heat-resistant organic coatings because of binder deficiencies; new vehicles for such applications are now available. Thus, the development of silicon resins has markedly advanced the utility of heat-resistant paints. High-temperature pigments are inorganic chemical compounds that impart and retain their color and finish to a substrate or binder at elevated temperatures.

Practical implications

The nanosized mixed calcium iron oxide could be used as a pigment in paint formulations. It was found that it significantly enhances the heat, corrosion and mechanical resistance. It can also find numerous applications in other paint formulations for surface coating.

Originality/value

The paper shows how the pigment consisting nanosized mixed calcium iron oxide could be used in heat-resistant paint formulations for coating metal surfaces.

Details

Pigment & Resin Technology, vol. 44 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 9 November 2010

Peter Greenwood

The purpose of this paper is to investigate epoxysilane‐modified silica sols as surfactant‐free inorganic pigments dispersants and as co‐binders/reinforcing agents for silicate…

Abstract

Purpose

The purpose of this paper is to investigate epoxysilane‐modified silica sols as surfactant‐free inorganic pigments dispersants and as co‐binders/reinforcing agents for silicate paints.

Design/methodology/approach

The performance of epoxysilane‐modified silica sols as dispersants for titania was studied using a polyacrylate‐based dispersant as reference. Furthermore, the effect of the addition of silica sols, with or without silane modification, to potassium silicate on binder properties was investigated.

Findings

Significant improvements were obtained in stability towards settling in water‐based titania pigments pastes and in light‐scattering efficiency (as much as 50 per cent) for the optimal size of the silica particle of 5 nm. The number of silane molecules per nm2 silica particle surface must exceed a critical value of at least 1 molecule of epoxysilane per nm2 particle surface. Additionally, improved stability towards gelling, water resistance and film‐forming properties of sol‐silicate binder mixes were achieved for epoxysilane‐modified silica sols.

Research limitations/implications

Only epoxysilane‐modified silica sols were studied in this report. Titania pigment was examined but other important pigments (e.g. iron oxides) remain to be studied. In addition, only sol‐silicate mixes were investigated and not fully formulated silicate paints.

Practical implications

A method that produces stable, high‐performing, surfactant‐free inorganic pigments pastes. Furthermore, stable, high‐ratio, sol‐silicate binders can be obtained with improved water resistance and film properties for use in silicate paints.

Originality/value

The present method provides an easy route to obtain stable surfactant‐free inorganic pigments pastes, as well as makes stable, high‐ratio, sol‐silicate mixes/paints.

Details

Pigment & Resin Technology, vol. 39 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 30 December 2020

Amruta Joglekar-Athavale, Ganapati Shankarling, Satishchandra Dubey, Vinita Deshpande, Bikashkumar Jaiswal and Arun Nayak

The spectrally selective solar absorption paint is prepared from spinel-based mixed metal oxides with inorganic binder as a key component. Inorganic binder (furnace cement) is…

Abstract

Purpose

The spectrally selective solar absorption paint is prepared from spinel-based mixed metal oxides with inorganic binder as a key component. Inorganic binder (furnace cement) is blended with mixed metal oxide pigment during synthesis. High temperature stability upto 1,100ºC is achieved by the use of this modified coating system. The purpose of this paper is to work on solar selective coating synthesis, and application of a coating as a water-borne paint is the additive key feature that helps in reduction of solvent use.

Design/methodology/approach

The paint was formulated using water-based system, and the main component of colorant was made by mixed metal oxide–based spinel pigment and highly temperature stable inorganic binder.

Findings

The paint formed shows excellent absorptive power with low emittance even at high temperature. Optical and thermal properties were determined along with adhesion, abrasion and other properties. The solar absorptance for these samples were as = 0.93–0.95 with corresponding thermal emittance of eT = 0.096 (at room temperature) and 0.2–0.22 (at elevated temperature 100°C).

Originality/value

The paint formed shows excellent absorptive power with low emittance even at high temperature. The paint can be applied in solar absorptive tower system. The obtained results indicated excellent thermal stability of prepared paint coatings. As inorganic binder was used, the paint has reduction in solvent use, and being water as a base, it is environment friendly, easy to apply and durable at high temperatures, as the binder itself is stable up to 1,500ºC.

Details

Pigment & Resin Technology, vol. 50 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 March 2015

Salwa H El-Sabbagh and Nivin M. Ahmed

This paper aims to express in detail the rheological, morphological and thermal properties of unpigmented and pigmented styrene-butadiene rubber composites with new prepared…

Abstract

Purpose

This paper aims to express in detail the rheological, morphological and thermal properties of unpigmented and pigmented styrene-butadiene rubber composites with new prepared inorganic pigment based on kaolin covered with a thin layer of calcium and magnesium oxides or mixed oxide of both together. These new pigments combine the properties of both their constituents (kaolin and metal oxides), which are a new trend in inorganic pigments called core-shell pigments. The pigments used for comparison are kaolin (K), CaO/kaolin (CaO/K), MgO/kaolin (MgO/K) and CaO.MgO/kaolin (CaO.MgO/K).

Design/methodology/approach

The different pigments were characterized using different analytical and spectrophotometric techniques, such as X-ray diffraction, scanning electron microscopy/energy dispersive X-ray and transmission electron microscopy, while rubber vulcanizates' rheological, morphological, swelling and thermal properties were examined using different standard and instrumental testing and methods.

Findings

The study revealed that there is a significant effect of the new prepared pigments on SBR properties, where the optimum pigment loading was 40 phr for CaO/kaolin, while it was 2.5 phr for MgO/kaolin. Studying the effect of different ratios of oxides on kaolin (5, 10 and 20 per cent), different loadings of these pigments ranging between 2.5 and 40 phr were done for each pigment. These modified kaolin or core-shell metal oxide/kaolin pigments imparted new and improved reinforcing properties to SBR vulcanizates.

Research limitations/implications

No research limitations were found.

Practical implications

Core-shell MgO/kaolin pigments are eco-friendly and can replace other expensive pigments that are usually used as fillers in the rubber industry with less expenses and comparable efficiency.

Originality/value

These new pigments are cheap and efficient and can be used in different fields other than rubber.

Details

Pigment & Resin Technology, vol. 44 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 October 2003

A. Kalendová and J. Brodinová

The development of new protective organic coatings is affected by a number of factors, the most important ones at present being those related to environmental acceptability of…

1362

Abstract

The development of new protective organic coatings is affected by a number of factors, the most important ones at present being those related to environmental acceptability of anticorrosive pigments. An effective solution has been shown to be the application of anticorrosive inorganic pigments based on mixed metal oxides. These pigments consist of spinel and rutile lattice structures. In order to examine the anticorrosive properties, the individual pigments prepared were added to alkyd and styrene‐acrylate based test coatings. Both the anticorrosion efficiencies, and the mechanisms of action of the pigments were also evaluated.

Details

Anti-Corrosion Methods and Materials, vol. 50 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 September 2010

A. Kalendová, D. Veselý and P. Kalenda

The paper aims to investigate the drying effect exhibited by pigments combined with a Co(II) salt of 2‐ethylhexanoic acid (Co(II)) in an alkyd resin modified by soya bean oil.

Abstract

Purpose

The paper aims to investigate the drying effect exhibited by pigments combined with a Co(II) salt of 2‐ethylhexanoic acid (Co(II)) in an alkyd resin modified by soya bean oil.

Design/methodology/approach

Paint hardening was studied by means of a method that follows the progress of alkyd film drying. Another important method was employed to monitor the gradually increasing hardness of the drying films. Hardness of thin films was measured by the Persos method. ZnO, ZnO nanoparticles, V2O5, ZnS and TiO2 were used to study the effect of solid inorganic pigments on alkyd film drying. The pigment particles were characterised by scanning electron microscopy. The investigated pigments were combined with a constant amount of the Co(II) drier that acts in the system as a homogeneous catalyst, while the investigated pigments played the role of heterogeneous catalysts.

Findings

Using certain pigments as catalysts in drying, alkyd resins brings about new findings concerning the function of fillers and pigments in paint films. ZnO nanoparticles substantially accelerate film drying and moreover, the resulting films exhibit substantially higher hardness than films containing other inorganic pigments. To prepare films exhibiting higher hardness within a shorter time, one may also use ZnO microparticles or ZnS. TiO2 and V2O5 were identified as pigments that either do not take part in the drying process or reduce the hardness of the resulting film.

Practical implications

The investigated catalytic system pigment/Co(II) drier can be advantageously used to accelerate the formation of alkyd paints modified by natural oils both for industrial and decorative purposes. It was established that hardness of paint films containing ZnO nanoparticles is twice as high as that of films containing only the Co(II) drier without any pigment. This finding makes new applications of alkyd paints possible in all instances where higher hardness is required.

Originality/value

Considering pigments as heterogeneous catalysts in systems producing films by the oxypolymerising mechanism is a new approach that gives rise to new and original solutions.

Details

Pigment & Resin Technology, vol. 39 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 May 2012

A.H. Gao, P.H. Pi, X.F. Wen, D.F. Zheng, Z.Q. Cai, J. Cheng and Z.R. Yang

The purpose of this paper is to enhance the anticorrosion property of aluminium pigments and to improve their compatibility with polymers in coating.

Abstract

Purpose

The purpose of this paper is to enhance the anticorrosion property of aluminium pigments and to improve their compatibility with polymers in coating.

Design/methodology/approach

Aluminium pigments encapsulated by organic‐inorganic layer were prepared by hydrolysis and condensation of organic silane acrylate resin and tetraethoxy silane (TEOS) on the surface of pigments via sol‐gel method. TEOS and poly (methyl methacryalte‐n‐butyl acrylate‐vinyl triethoxysilane) (PMBV) formed in advance by co‐polymerisation of methyl methacrylate (MMA), n‐butyl acrylate (BA) and vinyl triethoxysilane (VTES) were used as precursors. The adhesion property of the aluminium pigments was measured by peel test, and the loss of silvery appearance after encapsulation and acid soaking were both evaluated by colour lightness difference (ΔL) measurement. The encapsulated aluminium pigments were further characterised by means of FTIR, SEM, TG and XPS.

Findings

It was found that PMBV‐SiO2 thin films could be formed on the surface of aluminium pigments smoothly and uniformly, and the adhesion and anticorrosion performances of encapsulated aluminium pigments were improved significantly.

Research limitations/implications

The organic silane acrylate resin used as a precursor in the sol‐gel process could be synthesised from other aclyate monomers. In addition, the hydrolysis and condensation mechanism of organic silane acrylate resin on the surface of aluminium pigments need further studies.

Practical implications

The method developed provided a good solution to the two problems of aluminium pigments and increased their application values.

Originality/value

The method of improving adhesion and anticorrosion properties of aluminium pigments was novel and could find numerous applications in surface coatings and adhesives.

Article
Publication date: 2 November 2015

Osama A. G. Wahba, Ali M. Hassan, H. Abd El-wahab, A. Mohy-Eldin, A.M. Naser and Osama A. Fouad

The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion…

Abstract

Purpose

The purpose of this paper is to investigate the synthesis of calcium-based group of mixed metal oxide (MMO) pigments. The evaluation of these pigments as heat and corrosion resistant was also explored.

Design/methodology/approach

Two simple synthesis techniques, namely, co-precipitation and solid-state calcination method, were used to synthesise nanosized MMO pigments. And then the physico-chemical requirements according to standards for the synthesised pigments are investigated.

Findings

The prepared MMO pigments were mainly in the single phase double oxide forms. The prepared oxides exhibited good heat (up to 600°C) and corrosion resistance properties (in 5 per cent NaCl for 500 h).

Research limitations/implications

This paper investigates the physico-chemical properties of synthesised calcium-based group of MMO pigments. And then evaluate it as heat and corrosion resistant paints. The simple techniques used for synthesis of nanosized MMO pigments will significantly improve the research and development of pigments’ structure and performance.

Practical implications

Calcium-based MMO pigments can be used as heat and corrosion resistant pigments. The easy synthesis of the mixed oxide pigments will open the door for further vital special industrial uses and applications.

Originality/value

Low cost, simple techniques and using naturally abundant material can be used for mass production of some other low-cost nanosized materials.

Details

Pigment & Resin Technology, vol. 44 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 642