Search results

1 – 10 of 588
Article
Publication date: 14 March 2016

Nickolaos Chatziaras, Constantinos S. Psomopoulos and Nickolas J. Themelis

Cement production has advanced greatly in the last few decades. The traditional fuels used in traditional kilns include coal, oil, petroleum coke, and natural gas. Energy costs…

1640

Abstract

Purpose

Cement production has advanced greatly in the last few decades. The traditional fuels used in traditional kilns include coal, oil, petroleum coke, and natural gas. Energy costs and environmental concerns have encouraged cement companies worldwide to evaluate to what extent conventional fuels can be replaced by waste materials, such as waste oils, mixtures of non-recycled plastics and paper, used tires, biomass wastes, and even wastewater sludge. The paper aims to discuss these issues.

Design/methodology/approach

The work is based on literature review.

Findings

The clinker firing process is well suited for various alternative fuels (AF); the goal is to optimize process control and alternative fuel consumption while maintaining clinker product quality. The potential is enormous since the global cement industry produces about 3.5 billion tons that consume nearly 350 million tons of coal-equivalent fossil and AF. This study has shown that several cement plants have replaced part of the fossil fuel used by AF, such waste recovered fuels. Many years of industrial experience have shown that the use of wastes as AF by cement plants is both ecologically and economically justified.

Originality/value

The substitution of fossil fuels by AF in the production of cement clinker is of great importance both for cement producers and for society because it conserves fossil fuel reserves and, in the case of biogenic wastes, reduces greenhouse gas emissions. In addition, the use of AF can help to reduce the costs of cement production.

Details

Management of Environmental Quality: An International Journal, vol. 27 no. 2
Type: Research Article
ISSN: 1477-7835

Keywords

Article
Publication date: 13 April 2018

Diogo Henrique de Bem, Daniel Petzold Barbosa Lima and Ronaldo A. Medeiros-Junior

The purpose of this paper is to verify the influence of superplasticizer and air entrainment admixtures (AEs) in the electrical resistivity of concrete.

Abstract

Purpose

The purpose of this paper is to verify the influence of superplasticizer and air entrainment admixtures (AEs) in the electrical resistivity of concrete.

Design/methodology/approach

Ten different types of concrete have been studied. Three levels of superplasticizer and air AEs have been used (0.20, 0.35 and 0.50 per cent). Concrete samples were cast and the electrical resistivity was monitored at the ages of 28, 63 and 91 days. Compressive strength and density tests have also been executed.

Findings

The superplasticizer admixture presented an optimal level of 0.35 per cent that significantly increased the electrical resistivity. The air AEs at the same dosage caused a considerable decrease in the electrical resistivity. The concrete with air AEs showed highest resistivity/MPa ratio.

Research limitations/implications

The results should be carefully extrapolated for other materials and admixtures.

Practical implications

The usage of chemicals admixture in concrete is extremely common nowadays. However, only a few authors have studied the impact of such materials on the concrete’s electrical resistivity. Since many other researchers have already correlated electrical resistivity with other concrete’s properties, such as strength, setting time and corrosion probability, it is important to better understand how superplasticizers and air-entraining agents, for instance, impact the resistivity.

Originality/value

The vast majority of studies only tested the resistivity of cement paste or mortar and usually for short period of time (up to 28 days), which seems not to be adequate since the cement reaction continues after that period. This paper fills this gap and studied the impact of admixture on concrete and for a period of 91 days.

Details

International Journal of Building Pathology and Adaptation, vol. 36 no. 2
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 17 February 2020

Ghasem Pachideh and Majid Gholhaki

With respect to the studies conducted so far and lack of researches on the post-heat behavior of cement mortars containing pozzolanic materials, the purpose of this paper is to…

Abstract

Purpose

With respect to the studies conducted so far and lack of researches on the post-heat behavior of cement mortars containing pozzolanic materials, the purpose of this paper is to investigate the post-heat mechanical characteristics (i.e. compressive, tensile and flexural strength) of cement mortars containing granulated blast-furnace slag (GBFS) and silica fume (SF). In doing so, selected temperatures include 25, 100, 250, 500, 700 and 9000c. Last, the X-ray diffraction test was conducted to study the microstructure of mixtures and subsequently, the results were presented as power-one mathematical relations.

Design/methodology/approach

Totally, 378 specimens were built to conduct flexural, compressive and tensile strength tests. Accordingly, these specimens include cubic and prismatic specimens with dimensions of 5 × 5 × 5 cm and 16 × 4 × 4 cm, respectively, to conduct compressive and flexural strength tests together with briquette specimen used for tensile strength test in which cement was replaced by 7, 14 and 21 per cent of SF and GBFS. To study the effect of temperature, the specimens were heated. In this respect, they were heated with a rate of 5°C/min and exposed to temperatures of 25 (ordinary temperature), 100, 250, 500, 700 and 900°C.

Findings

On the basis of the results, the most profound effect of using GBFS and SF, respectively, takes place in low (up to 250°C) and high (500°C and greater degrees) temperatures. Quantitatively, the compressive, tensile and flexural strengths were enhanced by 73 and 180 per cent, 45 and 100 per cent, 106 and 112 per cent, respectively, in low and high temperatures. In addition, as the temperature elevates, the particles of specimens containing SF and GBFS shrink less in size compared to the reference specimen.

Originality/value

The specimens were cured according to ASTMC192 after 28 days placement in the water basin. First, in compliance with what has been specified by the mix design, the mortar, including pozzolanic materials and superplasticizer, was prepared and then, the sampling procedure was conducted on cubic specimens with dimension of 5 × 5 × 5 mm for compressive strength test, prismatic specimens with dimensions of 16 × 4 × 4 mm for flexural strength test and last, briquette specimens were provided to conduct tensile strength tests (for each temperature and every test, three specimens were built).

Details

Journal of Structural Fire Engineering, vol. 11 no. 2
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 16 March 2011

K. Salhi and B. Mezghiche

This study investigates the effect of slag of blast furnace (SL) and sand of dune, (SD) replacement of cement on the durability of cement to chemical aggressive water (acid and…

Abstract

This study investigates the effect of slag of blast furnace (SL) and sand of dune, (SD) replacement of cement on the durability of cement to chemical aggressive water (acid and sulfates) attack, Tow replacement levels were considered in the study: (5% sand of dune + 15% slag) and (10% sand of dune + 15% slag) by weigh to cement. The other parameters durability investigated in the study were: volumetric stability (shrinkage of drying and swelling), the concrete water permeability. The chemical resistance of cement to the acid and sulfate attack was evaluated by compressive strength reduction of cement specimens were immersed in 5% chloride magnesium and in 5% sodium sulfate solution for a total period of 28 and 90 days. the results obtained show that substitution partial of cement by slag and sand of dune to offer to cement a better stability to the chemical aggressive, and swelling however we noted that the increase in the content of sand of dune of 10% generates a slight increase in shrinkage of drying compared to cement without additions, the water permeability which is an essential characteristic of durability of concrete to be improved specially with partial replacement cement at (5% sand of dune + 15% slag) by weight cement.

Details

World Journal of Engineering, vol. 8 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 13 January 2021

Amruta Joglekar-Athavale and Ganapti S. Shankarling

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by…

65

Abstract

Purpose

A mixed metal oxide-based spinel ceramic pigment has been successfully synthesized incorporating inorganic, high-temperature stable furnace cement as an inbuilt binder. Step by step synthesis was done for the spinel and cement mix formulations.

Design/methodology/approach

The pigment mix was synthesized by a solid-solid method where the inorganic binder was incorporated in the mix. The results suggested that CoCuMn-based spinel ceramic pigment with cement mix could be obtained at an annealing temperature of 1,100ºC for 1 h and the size, morphology and crystallinity of spinel mix were greatly influenced by the calcination temperature.

Findings

The pigment mix synthesized was applied as a coating to different substrates such as aluminum, glass and Mild steel. The results revealed that spectral selectivity of TSSS paint coatings based on the CoMnCu spinel ceramic mix was much better than that of solvent-based coatings for high-temperature applications. The presence of cement as an inorganic binder makes the functioning and application of paint easy as it becomes that of a waterborne type.

Originality/value

Ease of application, stability at high temperatures, best absorptivity at the solar selective spectrum and excellent adhesion properties for the selected surface are the key features of the designed pigment system. The applied pigment mix was studied as a coating to get the results for solar selective system.

Details

Pigment & Resin Technology, vol. 50 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 April 2023

S.N. Basavana Gowda, Subhash Yaragal, C. Rajasekaran and Sharan Kumar Goudar

In recent years, fire accidents in engineering structures have often been reported worldwide, leading to a severe risk to life and property safety. The present study is carried…

Abstract

Purpose

In recent years, fire accidents in engineering structures have often been reported worldwide, leading to a severe risk to life and property safety. The present study is carried out to evaluate the performance of Ground Granulated Blast Furnace Slag (GGBS) and fly ash–blended laterized mortars at elevated temperatures.

Design/methodology/approach

This test program includes the replacement of natural river sand with lateritic fine aggregates (lateritic FA) in terms of 0, 50 and 100%. Also, the ordinary Portland cement (OPC) was replaced with fly ash and GGBS in terms of 10, 20, 30% and 20, 40 and 60%, respectively, for producing blended mortars.

Findings

This paper presents results related to the determination of residual compressive strengths of lateritic fine aggregates-based cement mortars with part replacement of cement by fly ash and GGBS exposed to elevated temperatures. The effect of elevated temperatures on the physical and mechanical properties was evaluated with the help of microstructure studies and the quantification of hydration products.

Originality/value

A sustainable cement mortar was produced by replacing natural river sand with lateritic fine aggregates. The thermal strength deterioration features were assessed by exposing the control specimens and lateritic fine aggregates-based cement mortars to elevated temperatures. Changes in the mechanical properties were evaluated through a quantitative microstructure study using scanning electron microscopy (SEM) images. The phase change of hydration products after exposure to elevated temperatures was qualitatively analyzed by greyscale thresholding of SEM images using Image J software.

Details

Journal of Structural Fire Engineering, vol. 14 no. 4
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 25 April 2022

Hadji Ben Salah, Benamara Dalila and Taallah Bachir

This paper aims to express a mathematical model that predicts the effect of mineral additives on the physical–mechanical properties of high-performance sand concrete (HPSC), using…

53

Abstract

Purpose

This paper aims to express a mathematical model that predicts the effect of mineral additives on the physical–mechanical properties of high-performance sand concrete (HPSC), using SAS's JMP7 statistical analysis software.

Design/methodology/approach

A mixture design modeling approach is applied to sand concrete (SC) for optimizing mixtures without being obliged to do a lot of experiments, where the cement is partially replaced with two mineral additives silica fume (SF) and blast furnace slag (BFS) in proportions as high as 20% of the mass. A total of 15 mixtures of sand concrete is prepared in the laboratory using this analytical technique in combinations with binary and ternary systems to estimate the workability and the compressive strength (CS) of sand concrete at 7 and 28 days.

Findings

The results obtained showed that the use of derived models based on the experimental design approach greatly assisted in understanding the interactions between the various parameters of the studied mixtures; the mathematical models present excellent correlation coefficients (R² = 0.96 for CS7 days, R² = 0.93 for CS28 days and R² = 0.95 for slump) for all studied responses. Moreover, it was also found that the inclusion of additives (SF and BFS) in binary mixture SC12 and ternary mixtures SC8 leads to a significant improvement in mechanical strength compared to reference sand concrete SC15. These results give the possibility to obtain a formulation of HPSC.

Originality/value

This paper shows the possibility of manufacturing high-performance sand-concrete with good compressive strength; the developed mathematical model by using SAS's JMP7 statistical analysis software allowed us to reach a strength compression value of about 60 MPa, in 28 days, by replacing 10% of the cement weight with silica fume. Furthermore, with partial replacement of the cement weight (15%) with two additions such as silica fume (10%) and blast furnace slag (5%), a 58 MPa of compressive strength can be achieved, without overlooking the fact that this can be a key economic and environmental alternative.

Details

World Journal of Engineering, vol. 20 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 27 January 2020

Raghu Babu U. and Kondraivendhan B.

Besides with a large amount of Na+ and Cl ions in seawater, the presence of Mg+2 and SO4−2 ions builds more complex corrosion mechanism. This paper aims to investigate the…

Abstract

Purpose

Besides with a large amount of Na+ and Cl ions in seawater, the presence of Mg+2 and SO4−2 ions builds more complex corrosion mechanism. This paper aims to investigate the corrosion of embedded reinforcement in concrete with the environment of both Cl and SO4−2 anions associated Mg+2 cation.

Design/methodology/approach

The concrete specimens were prepared by using ordinary Portland cement (OPC), and OPC blended with metakaolin (MK) for water to cementitious material ratio (w/cm) 0.48 and 0.51. The concrete mixes were contaminated with the addition of MgCl2 alone and combined MgCl2 and MgSO4 in mix water. Reinforcement corrosion was evaluated by half-cell potential and corrosion current densities (Icorr) at regular intervals. Moreover, the influence of cementitious material type, salt type and w/cm ratio on electrical resistivity of concrete was also investigated. The statistical models were developed for electrical resistivity as a function of calcium to aluminium content ratio, compressive strength, w/cm ratio and age of concrete.

Findings

Although the corrosion initiation time increases in the concomitant presence of MgSO4 and MgCl2 as internal source compared to MgCl2, Icorr values are higher in both OPC and MK blended concrete. However, electrical resistivity decreased with addition of MgSO4. MK blended concrete performed better with increased resistivity, corrosion initiation time and decreased Icorr values.

Originality/value

This study reports statistical distributions for scattered Icorr of rebar in different concrete mixtures. Stepwise regression models were developed for resistivity by considering the interactions among different variables, which would help to estimate the resistivity through basic information.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 15 January 2020

Virendra Kumar, Amit Kumar and Brajkishor Prasad

This paper aims to present an experimental investigation on the performances of alkali-activated slag (AAS) concrete and Portland slag cement (PSC) concrete under the influence of…

Abstract

Purpose

This paper aims to present an experimental investigation on the performances of alkali-activated slag (AAS) concrete and Portland slag cement (PSC) concrete under the influence of elevated temperature. In the present study, the alkali-activated binder contains 85% of ground granulated blast furnace slag (GGBFS) and 15% of powder blended as chemical activators.

Design/methodology/approach

For the purpose, standard size of cube, cylinder and prism have been cast for a designed mix of concrete. The AAS concrete specimens were kept for water as well as air curing. After attaining the maturity of 28 days, the samples were first exposed to different elevated temperatures, i.e. 100°C, 200°C, 300°C, 400°C, 500°C, 600°C, 700°C and 800°C. Later on, the tests were conducted on these samples to find the change in weight and the residual strength of the concrete.

Findings

After 500°C exposure, a considerable amount of the strength loss has been observed for AAS concrete. It has been evaluated that the performance of AAS concrete is better than that of the PSC concrete at elevated temperature.

Research limitations/implications

The present research work is being applied on the material for which the experimental result has been obtained.

Practical implications

The author has tried to develop a new type of binder by using steel industry waste material and then tested at elevated temperature to sustain at high temperatures.

Social implications

This research may give a social impact for developing mass housing project with a lower cost than that of using a conventional binder, i.e. cement.

Originality/value

A new type of binder material is being developed.

Details

Journal of Structural Fire Engineering, vol. 11 no. 2
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 1 March 1955

T.D. Robson

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related. A vast…

Abstract

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related. A vast tonnage of steel in all kinds of structures is protected by concrete from corrosion In the following article, the author outlines the various types of cement used in concrete, following this with a description of the chemical agents which can corrode concrete, such as organic acids, sulphates, etc. He then examines concrete as a means of preventing corrosion and also as a corrosive agent.

Details

Anti-Corrosion Methods and Materials, vol. 2 no. 3
Type: Research Article
ISSN: 0003-5599

1 – 10 of 588