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LONG before man learnt to make fire by the friction of wood, he experienced the burden of friction in dragging home his kill. Perhaps it is not too fanciful to suppose that the torn sides of his beast gave the first solid lubricant. Blood and mutton fat were seriously recommended as lubricants for church bell trunnions as recently as the 17th century. Indoed we still reckon fatty acids the best of all boundary lubricants. The range of man's activities has increased enormously in the present century, and particularly in the last few decades. Men have circled the earth in space; a space ship is on its way to examine another planet; terrestrial man is boring to the bottom of the earth's crust; others have descended to the depths of the ocean, and oven established a home on the floor of the Mediterranean, Speeds have increased by factors of thousands, temperatures range from near absolute zero to thousands of degrees; and a new environment of high‐intensity nuclear radiation has been created. Still, objects must move over and along each other in these exotic conditions; and to a large extent solid lubricants can provide the answer to the frictional problems.

This paper aims to investigate the effect of CaF₂ (calcium fluoride) addition as a solid lubricant on the friction and wear behaviour of sintered Fe-Cu-C materials under different loads.

In this study, the effects of CaF₂ added in varying weight percentages on the friction-wear properties of Fe-2Cu-0.8C alloys are investigated. Five Fe-2Cu-0.8C-based compositions comprising CaF₂ in 0, 3, 6, 9 and 12 Wt.% were prepared using the single-stage compaction and sintering technique. Friction coefficient, wear loss, hardness and compressive strength of the specimens were measured. The worn-out surfaces were analysed using a scanning electron microscope. Friction and wear tests were carried out on pin-on-disc machine under dry sliding conditions at room temperature.

The alloy with 3 Wt.% CaF₂ was found to be useful in improving wear and friction properties, whereas higher contents of CaF₂ resulted in increased wear and friction. Apart from enhanced tribological properties, a slight decrease in the compressive strength was also observed in the 3-Wt.%-CaF₂-added sample. Adhesion and abrasion were the prominent wear types observed during this study.

A new self-lubricating composite is developed where CaF₂ is used as a solid lubricant in a Fe-Cu-C-based matrix. CaF₂, being a high-temperature lubricant, is tried and tested for friction and wear at room temperature, and the results show that the addition of CaF₂ in Fe-Cu-C improved its friction and wear properties. Thus, the developed material can be used for antifriction applications.

The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and wettability.

This review paper presents the various types of advanced ceramic materials according to their compounding elements, fabrication techniques of advanced ceramic powders as well as their consolidation, their characteristics, applications and wetting properties. Hydrophobic/hydrophilic properties of advanced ceramic materials are described in the paper with their state-of-the-art application areas. Optical properties of fine ceramics with their intrinsic characteristics are also presented within. Special focus is given to the brief description of application-based manipulation of wetting properties of advanced ceramics in the paper.

The study of wetting/hydrophobicity/hydrophilicity of ceramic materials is important by which it can be further modified to achieve the required applications. It also makes some sense that the material should be tested for its wetting properties when it is going to be used in some important applications like biomedical and dental. Also, these advanced ceramics are now often used in the fabrication of filters and membranes to purify liquid/water so the study of wetting characteristics of these materials becomes essential. The optical properties of advanced ceramics are equally making them suitable for many state-of-the-art applications. Dental, medical, imaging and electronics are the few sectors that use advanced ceramics for their optical properties.

This review paper includes various advanced ceramic materials according to their compounding elements, different fabrication techniques of powders and their consolidation, their characteristics, various application area and hydrophobic/hydrophilic properties.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming and powder metallurgy are briefly discussed. The range of applications of finite elements on the subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for the last five years, and more than 1100 references are listed.

A number of oleochemicals have found application in the formulation of metal processing lubricants. Calcium palmitate can act as a gelling inhibitor for lubricants for non‐chip metal forming, and diglyceryl oleate and sodium oleyl sulphate have been employed in chipless forming and machining lubricants. Glyceryl monooleate has been used together with paraffin wax and xylene for forming aluminium sheets, and isopropyl oleate has been blended into lubricants for cold forming of metal. Lubrication in cold forming of steel and aluminium alloys has been promoted by the use of sodium stearate and phosphating processes. Stearic acid has also been utlized in metal forming. Butyl butanamine stearamide is applicable in lubricants for non‐ferrous metal working, and coatings that can prevent galling when titanium is cold worked can be formed on the metal by the use of 0.5 grams of hydrofluoric acid, with 10 grams stearic acid in 100 ml. of a solvent, the process being accelerated by the inclusion of phosphoric acid at 0.85 grams. Calcium stearate has also been used in solvent‐based metalworking Iubricants, in acrylic electrophoretic lubricant coatings on metal, and in bentonite‐containing metalworking oils. Mixtures of cetyl alcohol and tricresyl phosphate have been cast into slabs and used on metalworking tools.

This paper aims to investigate the effect of varying Wt.% (0-3 per cent) of graphite as a solid lubricant on the tribological properties of Fe-Cu-Sn alloy.

Powder metallurgy technique is used for the fabrication of Fe-Cu-Sn alloy with varying Wt.% of graphite. The tribological tests were conducted on a ball-on-disc universal tribometer under different testing conditions.

The friction coefficient decreases with sliding distance and load, but the wear rate increases with the increase in load. The G3 composition showed the best tribological properties under dry conditions. The wear mechanism of G0 composition shows adhesive wear and abrasive wear, while G1, G2 and G3 compositions show mildly abrasive wear.

This paper reported a new, cheap and wear-resistant self-lubricating Fe matrix material for gears and bearings.

THE JET AGE of today and the Space Age of tomorrow would not be possible without the recent developments in specialised lubricants that have increased the capabilities of fluids, greases, solid films, plastics, ceramics and other specialised lubricating agents. The present and potential use in aeronautical and astronautical flight have imposed and will continue to levy requirements upon lubricants that were beyond the vision or imagination of the lubrication expert of a decade ago. This article does not intend to create the illusion that all our problems have been solved. Rather, it is intended to present the new concepts and capabilities of some of the present products and the potential of the new developments on the basis of knowledge gained through both actual use and through research and development efforts.

This paper aims to find out the tribological performance and self-lubricating mechanism of the laser-textured surface filled with solid lubricant in rolling friction pair.

The textures on the surfaces of GCr15 bearing steel were produced by acousto-optic Q diode-pumped yttrium aluminum garnet laser with the technology of “single pulse one time, repeating at intervals” and filled with composite solid lubricant. The tribology tests were conducted on the MMW-1A universal friction and wear testing machine.

It was found that the solid-lubricated micro-textured surface can reduce the friction coefficient effectively. The MoS2/PI composite solid lubricant works better than the single MoS2 solid lubricant, and the ratio of PI/MoS2 + PI at 20 per cent is the best recipe. The friction coefficient of the sample surfaces decreases first and then increases with the increase in texture densities, and a texture density of 19.6 per cent has the best effect on friction reduction. The friction coefficient of the textured surfaces gradually decreases with the increase in both rational speed and load. For the same texture density, the friction coefficient of textured surfaces decreases slightly with the increase in diameter. Furthermore, the mechanism of “rolling-extrusion-accumulation” occurred on the textured surface can collect the solid lubricant, thereby, improve the effect of lubricating and anti-friction.

The results of the experimental studies demonstrated the application prospect of laser surfaces texturing combined with solid lubricant in rolling friction pair.

In a high temperature tribometer, stationary carbon has been tested against different rotating ceramics (SiC, Si₃N₄, Al₂O₃, WC‐6Ni, MgO‐ZrO₂, (Ti, Mo)(C, N)) and stainless steel (DIN 1.4876). The rotating discs were grinded, polished and/or lapped. For most material combinations, the wear morphology is known from available literature. A transfer film with a typical wear pattern was found on the rotating disc. The combination of antimony graphite EK3245 against MgO‐ZrO₂ did not form carbonaceous transfer layer. Through advanced variation of the roughness up to R_pk=0.011 μm, the wear rate has been reduced to K_v ≈ 3.5×10⁻⁸ mm³/N m at a stable coefficient of friction in a “millirange” of μ∼0.008 for a sliding distance of 20.000 m.