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Article
Publication date: 6 May 2020

Mayyadah S. Abed, Payman S. Ahmed, Jawad K. Oleiwi and Basim M. Fadhil

Composite laminates are considered one of the most popular damage-resistant materials when exposed to impact force in civil and military applications. In this study, a comparison…

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Abstract

Purpose

Composite laminates are considered one of the most popular damage-resistant materials when exposed to impact force in civil and military applications. In this study, a comparison of composites 12 and 20 layers of fabrics Kevlar and ultrahigh-molecular-weight poly ethylene (UHMWPE)-reinforced epoxy under low-velocity impacts represented by drop-weight impact and Izod pendulum impact has been done. During the Izod test, Kevlar-based composite showed damage at the composite center and fiber breakages. Whereas delamination was observed for UHMWPE reinforced epoxy (PE). The maximum impact strength was for Kevlar-reinforced epoxy (KE) and increases with the number of laminates. Drop-weight impact test showed the highest absorbed energy for (KE) composites. The results revealed that different behavior during the impact test for composites belongs to the impact mechanism in each test.

Design/methodology/approach

Aramid 1414 Kevlar 49 and UHMWPE woven fabrics were purchased from Yixing Huaheng High-Performance Fiber Textile Co. Ltd, with specifications listed in Table 1. Epoxy resin (Sikafloor-156) is supplied from Sika AG. Sikafloor-156 is a two-part, low-viscosity, solvent-free epoxy resin, with compressive strength ∼95 N/mm², flexural strength ∼30 N/mm² and shore D hardness 83 (seven days). The mixture ratio of A/B was one-third volume ratio. Two types of laminated composites with different layers 12 and 20 were prepared by hand layup: Kevlar–epoxy and UHMWPE–epoxy composites as shown in Figure 1. Mechanical pressure was applied to remove bubbles and excess resin for 24 h. The composites were left in room temperature for seven days, and then composite plates were cut for the desired dimensions. Low-velocity impact testing, drop-weight impact, drop tower impact system INSTRON CEAST 9350 (see Figure 2) was facilitated to investigate impact resistance of composites according to ASTM D7137M (Test Method for Compressive, 2005). Low-velocity impact tests have been performed at room temperature for composite with dimensions 10 × 15 cm2 utilizing a drop tower (steel indenter diameter 19.85 mm as shown in Figure 3), height (800 mm), drop mass (5 kg) and speed (3.96 m/s). Special impact equipment consisting of vertically falling impactor was used in the test. The energy is obtained from Drop tower impact systems, (2009) E = ½ mv2 (2.1). The relationship between force–time, deformation–time and energy–time and deformation was obtained. Energy–deformation and force–deformation relationships were also obtained. The depth of penetration and the radius of impactor traces were recorded. Izod pendulum impact test of plastics was applied according to ASTM D256 (Test Method for Compressive, 2005). Absorbed energy was recorded to compute the impact strength of the specimen. The specimen before the test is shown in Figure 4.

Findings

In order to investigate two types of impact: drop-weight impact and Izod impact on damage resistance of composites, the two tests were done. Drop-weight impact is dropping a known weight and height in a vertical direction with free fall, absorbed energy can be calculated. Izod impact measures the energy required to break a specimen by striking a specific size bar with a pendulum (Test Method for Compressive, 2005; Test Methods for Determining, 2018). The results obtained with the impact test are presented. Figure 5 shows the histogram bars of impact strength of composites. It can be noticed that Kevlar–epoxy (KE) composites give higher energy strength than UHMWPE–epoxy (PE) in 12 and 20 plies. The increasing percentage is about 18.5 and 5.7%. It can be observed in Figure 6 that samples are not destructed completely due to fiber continuity. Also, the delamination occurs obviously for UHMWPE–epoxy more than for Kevlar-based composite, which may due to weak binding between UHMWPE with an epoxy relative with Kevlar.

Practical implications

The force–time curves for Kevlar–epoxy (KE) and UHMWPE–epoxy (PE) composites with 12 and 20 plies are illustrated respectively in Figure 7. The contact duration between indenter and composite surface is repented by the force–time curves, so the maximum force reaches with certain displacement. It can be seen that maximum force was (13,209, 18,734.9, 23,271.07 and 19,825.38 N) at the time (3.97, 4.43, 3.791 and 4.198 ms) for 12 KE, 12 PE, 20 KE and 20 PE, respectively. The sharp peaks of KE composite are due to the lower ductility of Kevlar compared with UHMWPE. These results agree with the results of Ahmed et al. (2016). Kevlar-based composites (KE) showed lower impact force and crack propagates in the matrix with fast fiber breakage compared with PE composites, whereas the latter did not suffer from fabric breakage in 12 and 20 plies any more (see Figure 8). Figure 9 illustrates force–deformation curves, for 12 and 20 plies of Kevlar–epoxy (KE) and UHMWPE–epoxy (PE) composites. Curve's slop is considered the specimen's stiffness and the maximum displacement. To investigate the impact behavior of the four different composites, the comparison was made among the relative force–deformation curves. The maximum displacement was 5.119, 3.443, 1.173 and 1.17 mm for 12KE, 12 PE, 20 KE and 20 PE, respectively. It seems that UHMWPE-based composite (PE) presents lower deformation than Kevlar-based composites (KE) at a same number of laminates, although the maximum displacement is for 12 PE and 12 KE (see Figure 8). Kevlar-based composites (KE) showed more damage than UHMWPE-based composite (PE), so the maximum displacement is always higher for KE specimens with maximum indenter trace diameter (D∼11.27 mm). The onset of cracks begins along fibers on the impacted side for 20 KE and 20 PE specimens with lower indenter trace (D∼5.42 and 5.96 mm), respectively (see Table 2). These results refer to the lower stiffness of KE composites (see the slope of the curve) relative to PE composites. This result agreed with (Vieille et al., 2013) when they found that the theoretical stiffness of laminated composite during drop-weight impact depends significantly on fiber nature (Fadhil, 2013). The matrix cracking is the first type of damage that may not change stiffness of composites overall. Material stiffness changes due to the stress concentration represented by matrix cracks, delamination and fiber breakage (Hancox, 2000). Briefly, the histogram (see Figure 10) showed that the best impact behavior was for 20 KE, highest impact force with lower deformation, indenter trace diameter and contact time. Absorbed energy–time and absorbed energy–deformation curves for composites are shown in Figures 11 and 12, respectively. The maximum absorbed energy was (36.313, 29.952, 9.783 and 6.928 J) for 12 KE, 12 PE, 20 KE and 20 PE, respectively. Test period time is only 8 ms, but the time in which composites reached maximum absorbed energy was (4.413, 3.636, 2.394 and 2.408 ms). The maximum absorbed energy was for 12 KE with lower rebound energy because part of kinetic energy transferred to potential energy kept in the composite as material damage (see Figures 3 and 4). This composite absorbs more energy as material damage which kept as potential energy. Whereas other composites 12 PE, 20 PE and 20 KE showed less damage, lower absorbed energy and higher rebound energy, which appeared in different peak behavior as the negative value of energy. Also from the absorbed energy–time curves, it had been noticed significantly the maximum contact time of indenter with composite was 4.413 ms for 12 KE, which exhibits higher deformation (5.119 mm), whereas other composites 12 PE, 20 KE and 20 PE showed less damage, contact time and deformation as (3.443, 1.173, 1.17 mm), respectively.

Originality/value

The main goal of the current study is to evaluate the performances of armor composite made off of Kevlar and UHMWPE fabrics reinforced epoxy thermosetting resin under the low-velocity impact. Several plates of composites were prepared by hand layup. Izod and drop-weight impact tests were facilitated to get an indication about the absorbed energy and strength of the armors.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 18 July 2012

Yishi Su and Xiaolu Gong

Dynamic response of open-cell metal foam under low-velocity impact loading is important in applications involving impact resistance and energy absorption, etc. Assuming that metal…

Abstract

Dynamic response of open-cell metal foam under low-velocity impact loading is important in applications involving impact resistance and energy absorption, etc. Assuming that metal foam is a conceptually continuous material, the macroscopic mechanical behaviors, both static and dynamic, must be studied. Within the dynamic mechanical properties of metal foam, impact response becomes the renewed interest to understand the characteristics of impact deformation. The present work aims to experimentally and numerically analyze the low-velocity impact response of open-cell metal foam. A series of low-velocity drop impact tests are realized on the open-cell metal foam samples with different relative densities and at different impact velocity. Afterwards, a well compiled program in Python controls the whole multiple drop impact process on each sample of metal foam. Corresponding numerical modeling and the simulation for single impact analysis are continuously carried out with the finite element (FE) program ABAQUS/Explicit. Proper meshing technique, loading and boundary conditions are conducted on all the foam models, and at the same time, the required mechanical properties: elastic module, Poisson's ratio, uniaxial stress-strain response and strain-rate dependence are utilized. In conclusion, the simulated results provide the good agreements with the experimental results in the case of low-velocity impact testing of open-cell metal foam. Experimental procedure and numerical simulation offer good approaches to improve the impact resistance and energy absorption of the open-cell metal foam.

Details

World Journal of Engineering, vol. 9 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 October 2020

Osama Bedair

This paper reviews engineering work developed for blast analysis and design of industrial/residential and ammunition storage facilities. The review also covers work done for…

Abstract

Purpose

This paper reviews engineering work developed for blast analysis and design of industrial/residential and ammunition storage facilities. The review also covers work done for progressive collapse analysis and blast deflectors.

Design/methodology/approach

The first part of the paper describes characteristics of various types of explosions. Empirical and numerical models that were developed to estimate structural capacity are reviewed. The structural idealization, theoretical basis, and merits of various methods are also described. The influence of various parameters affecting the structural performance is discussed.

Findings

The material of the paper captures recent engineering developments that can be used by practitioners for blast analysis and design for industrial and residential buildings. Little emphasis was given in the published literature to develop simplified analytical models that can be used in practice to compute the dynamic response of buildings subject to accidental explosions. Furthermore, analytical expressions are required to compute the reduction in the stiffness due to impact loading.

Originality/value

Current building codes address conventional live, dead, wind and earthquake loads. Very few guidelines are available in practice for design of buildings subject to blast loading. The objective of this paper is to review and piece together recent engineering work developed for blast analysis and design of industrial/residential buildings and ammunition facilities. The paper provides useful resource material for the engineers in practice using recent techniques to design these structures. The review covers past three decades that can be used as a baseline for future developments.

Details

Multidiscipline Modeling in Materials and Structures, vol. 17 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 14 February 2022

Yile Zhang, Yadong Zhou and Youchao Sun

The purpose of this paper is to analyze the bird impact damage of fuselage composite stiffened structures by numerical method and to evaluate the damage and the bird impact

Abstract

Purpose

The purpose of this paper is to analyze the bird impact damage of fuselage composite stiffened structures by numerical method and to evaluate the damage and the bird impact resistance of different structures.

Design/methodology/approach

The deformation and damage of composite stiffened plates during bird impact are numerically analyzed by the explicit finite element software LS-DYNA. A comparative study on the numerical calculation results was conducted by using SPH (Smoothed Particle Hydrodynamics)-FEM (Finite Element Method) modeling and simulation. First, the I-shaped, T-shaped, straight stiffened plates and unstiffened plate were designed. Second, the accuracy of the bird model was verified and further used to evaluate bird strikes on composite stiffened plate. Third, the results of damage modes as well as displacements of the stiffened plates were compared.

Findings

The stiffeners can increase the local stiffness of the composite panel, which can effectively inhibit the bird’s movement along the impact direction. Adding stiffeners can change the panel matrix tension damage from global distribution to local distribution mode; however, the impact damage distribution and the ability to inhibit damage propagation can differ for different stiffened panels. Especially, the I-stiffened panel exhibits a better anti-bird strike performance.

Originality/value

The analysis of geometric parameters of structural components by numerical methods can reduce the cost of the design phase and has been widely used in aircraft design. The present study evaluated the bird impact damage of composite stiffened plates with different structures, which provides a guideline for selecting the stiffened plate structure in the fuselage skin.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 9 August 2011

Mondher Wali, Moez Abdennadher, Tahar Fakhfakh and Mohamed Haddar

The purpose of this paper is to analyse the dynamic behaviour of an elasto‐plastic sandwich subjected to low velocity impact.

Abstract

Purpose

The purpose of this paper is to analyse the dynamic behaviour of an elasto‐plastic sandwich subjected to low velocity impact.

Design/methodology/approach

A numerical model is developed with the assumption that the plastic deformation is confined under the contact area. The structure is analyzed using the in‐house finite element code with an appropriate contact law. During the impact progression, two phases (elastic and plastic) related to the impact intensity are considered in the dynamic model. The proportional viscous damping is incorporated in the model. An elasto‐plastic impact algorithm is established to determine the impact force, the sandwich structure displacement and indentation.

Findings

The numerical results are validated by experimental dropping weight impact tests. The influences of the impactor radius, the core material variation and the impactor initial velocity on the dynamic behaviour of the impacted structure are studied.

Originality/value

In order to study the low velocity impact problems by considering the caused plastic deformations, a simple numerical elasto‐plastic impact model of sandwich structure is proposed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 7 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 15 September 2022

Natiq Yaseen Taha Al-Menahlawi, Mohammad Reza Khoshravan Azar, Tajbakhsh Navid Chakherlou and Hussein Al-Bugharbee

The purpose of this study is a numerical simulation and an analytical analysis about the low-velocity impact on a functionally graded porous plate with porosity distribution in…

Abstract

Purpose

The purpose of this study is a numerical simulation and an analytical analysis about the low-velocity impact on a functionally graded porous plate with porosity distribution in the thickness direction. In this article, polymethyl methacrylate is used for matrix, and single-walled carbon nanotube (CNTs) (10,10) with consideration agglomeration sizes and lumping of CNT inside the agglomerations is applied for reinforcement.

Design/methodology/approach

In analytical formulation, the non-linear Hertz contact law is applied for interaction between projectile and plate surface. High-order shear deformation plate theory is developed, and energy of the system for impactor and plate is written. The governing equations are derived using Ritz method and Lagrange equations and are solved using the fourth-order Runge–Kutta method. Also, ABAQUS finite element model of functionally graded porous plate with all edges simply supported and reinforced by CNT under low-velocity impact is simulated and is compared with those is achieved in the present analytical approach.

Findings

In parametric studies, the influence of porosity distribution patterns include uniform, non-uniform symmetric and non-uniform asymmetric on the histories of contact force and impactor displacement of simply supported plate reinforced by CNT are presented. Eventually, the effects of porosity coefficient, impactor initial velocity, impactor radius and CNTs lumping inside agglomerations for non-uniform symmetric distribution patterns are discussed in impact event in detail.

Originality/value

In this paper, the effect of combination of polymethyl methacrylate and CNTs with consideration agglomeration sizes and lumping of CNTs inside the agglomerations in the form of a functionally graded porous plate is studied in the problem of low-velocity impact analysis.

Article
Publication date: 2 March 2012

Rosario Borrelli, Umberto Mercurio and Simona Alguadich

The purpose of this paper is to improve knowledge of the water impact phenomenon from both the experimental and numerical points of view.

Abstract

Purpose

The purpose of this paper is to improve knowledge of the water impact phenomenon from both the experimental and numerical points of view.

Design/methodology/approach

A drop test campaign on water was carried out on semi‐cylindrical steel structures. Therefore, an experimental database for validation purpose was generated. Subsequently, a finite element model was developed in LS‐DYNA in order to reproduce the tests. The behaviour of water was modeled by using the smoothed particle hydrodynamics (SPH) methods. Numerical simulations were compared to experimental data and the influence of some numerical parameters on the simulations was investigated.

Findings

The FE model was found to be able to reproduce the tests, at least in terms of acceleration peak and distribution of plastic deformation. Acceptable prediction was also found for the pressure peak in soft areas.

Research limitations/implications

In case of low velocity impact, the water model was found to be too rigid and the acceleration peaks were over‐predicted by the simulations. Further investigations are needed to adjust the water model in order to obtain better results also in the case of low velocity impact.

Originality/value

The experimental database could be very useful to the crashworthiness community to validate their numerical models. Moreover, the present paper provides guidelines to modelling the water impact correctly.

Article
Publication date: 23 May 2023

Ahmad Reza Roozbehi, Mohammad Zabetian Targhi, Mohammad Mahdi Heyhat and Ala Khatibi

This numerical study aims to investigate the modification of the hexagonal pin fin geometry to enhance both the thermal and hydraulic performance of the copper micropin fin heat…

Abstract

Purpose

This numerical study aims to investigate the modification of the hexagonal pin fin geometry to enhance both the thermal and hydraulic performance of the copper micropin fin heat sink with single-phase water coolant in a laminar regime. The heat sink performance evaluation criteria have been investigated for the parametric effects of vertex angle θ (10–120) and relative length (RL) (0.25–9) of hexagonal pin fins.

Design/methodology/approach

To carry out research and reduce the computational cost, only one heat sink unit is simulated and analyzed using periodic boundary conditions on the side walls and includes a hexagonal pin fin and half channel on both sides to reflect the structural characteristics completely. The governing equations are also solved using finite volume method.

Findings

The results reveal that θ = 60 and RL = 1 yield the optimum thermal performance and heat sink performance is significantly influenced by the vertex angle and RL. The modified hexagon geometry improves fluid flow behavior by reducing the volume of the recirculation region behind the pin fin, preventing its effects on the downstream pin fins and restricting the thermal boundary layer development on its straight side. At Re = 1,000, the modified geometry enhances the average Nusselt number by 24.46% and the thermal performance factor by 23.89%, demonstrating the potential of modified hexagonal pin fins to enhance micropin fin heat sink performance.

Originality/value

Prior studies suggest using the pin fins with a regular hexagonal cross-section to obtain better thermal performance. However, this comes with a higher pressure drop penalty. The modification of the hexagonal pin fin geometry has been investigated in this numerical study to enhance both the thermal and hydraulic performance of the micropin fin heat sink. Because little attention has been paid to the modification of the regular hexagonal pin fins, as a geometry inspired by natural honeycomb structures, its design optimization is relatively scarce, and a gap was felt in this field.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 July 2014

Patryk Jakubczak, Jaroslaw Bieniaś, Krzysztof Majerski, Monika Ostapiuk and Barbara Surowska

The purpose of this study was to carry out the analysis of impact resistance for aluminum hybrid laminates and polymer matrix composites reinforced with glass and carbon fibers…

Abstract

Purpose

The purpose of this study was to carry out the analysis of impact resistance for aluminum hybrid laminates and polymer matrix composites reinforced with glass and carbon fibers. Damage modes and damages process under varied impact energies are also presented and discussed.

Design/methodology/approach

The subject of examination were fiber metal laminates – FMLs (Al/CFRP and Al/GFRP). The samples were subjected to low-velocity impact by using a drop-weight impact tester. The specimens after impact were examined using non-destructive and destructive inspection techniques.

Findings

The hybrid laminates are characterized by higher resistance to impact in comparison to the conventional laminates. The delaminations between composite layers as well as the delaminations on metal/composite interface and lateral cracks are the prevailing type of destruction mechanisms. No significant relationships between metal volume friction coefficient vs response to the impact were recorded for the hybrid laminates under tests.

Practical implications

The understanding of impact behavior of FMLs is particularly important for selecting these materials and their designing, in damage tolerance philosophy aspect in aerospace industry as well as in searching the methods of predicting of FML hybrid materials resistance to impact. The test results might be useful for the validation of simulations using numerical methods.

Originality/value

The paper presents the impact resistance of new hybrid laminates for aerospace applications. The identification of damage character and failure mechanisms as well as the relationships between damage and impact responses of aluminum/carbon and aluminum/glass hybrid laminates were estimated.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 86 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 4 September 2019

Konstantinos Stamoulis, Stelios K. Georgantzinos and G.I. Giannopoulos

The present study deals with the numerical modeling of the low-velocity impact damage of laminated composites which have increasingly important applications in aerospace primary…

Abstract

Purpose

The present study deals with the numerical modeling of the low-velocity impact damage of laminated composites which have increasingly important applications in aerospace primary structures. Such damage, generated by various sources during ground handling, substantially reduces the mechanical residual performance and the safe-service life. The purpose of this paper is to present and validate a computationally efficient approach in order to explore the effect of critical parameters on the impact damage characteristics.

Design/methodology/approach

Numerical modeling is considered as one of the most efficient tool as compared to the expensive and time-consuming experimental testing. In this paper, a finite element model based on explicit dynamics formulations is adopted. Hashin criterion is applied to predict the intralaminar damage initiation and evolution. The numerical analysis is performed using the ABAQUS® programme.

Findings

The employed modeling approach is validated using corresponding numerical data found in the literature and the presented results show a reasonable correlation to the available literature data. It is demonstrated that the current model can be used to capture the force-time response as well as damage parameter maps showing the intralaminar damage evolution for different impact cases with respect to the physical boundary conditions and a range of impact energies.

Originality/value

Low-velocity impact damage of laminated composites is still not well understood due to the complexity and non-linearity of the damage zone. The presented model is used to predict the force-time response which is considered as one of the most important parameters influencing the structural integrity. Furthermore, it is used for capturing the damage shape evolution, exhibiting a high degree of capability as a damage assessment computational tool.

Details

International Journal of Structural Integrity, vol. 11 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

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