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1 – 10 of over 1000
Article
Publication date: 29 April 2022

Shuaijie Zhai, Qiaogao Feng, Hui Yang, Lijie Ma and Minghua Pang

The purpose of this paper is to study a new liquid-phase assisted texture treatment method to improve the tribological properties of 304 stainless steel.

Abstract

Purpose

The purpose of this paper is to study a new liquid-phase assisted texture treatment method to improve the tribological properties of 304 stainless steel.

Design/methodology/approach

Three groups of textured type (KY, KJ and YJ) were prepared on 304 stainless steel surface using laser circular and cross scanning method in air and liquid assisted condition. The surface morphology and element content of test samples were measured with scanning electron microscope, energy spectrum. Then, the tribological test was carried out using MWF-500 reciprocating friction and wear testing machine under dry and oil lubrication condition.

Findings

The experimental results showed that the textured surface of laser processing in air was obviously blackened, and the oxygen content was increased from 16.9% to 24%. These cases did not occur on liquid-assisted laser textured surface, which induced a better wettability and surface texture processing quality. For friction test, the friction coefficient of cross-scanning textured surface prepared in assisted liquid (YJ) was the smallest. It is reduced by 55% in oil lubrication case compared to the original surface (YS). The cross-scanning textured surface prepared in air (KJ) was a little worse in friction coefficient and a little better in wear quantity than the cross-scanning textured surface prepared in assisted liquid (YJ). It is indicated that the laser processing surface with assisted liquid has obvious advantages in surface texture quality and interfacial tribological property. The main reason is that the assisted liquid plays a role in cooling and protecting action of the machined surface. The bubbles, generated at the solid–liquid interface because of the laser heat effect, scatter the laser beam and carry out the processed melt meanwhile. The lubricating medium is easier to penetrate and store in the contact interfaces because of the higher surface textured performance and wettability.

Originality/value

The main contribution of this work is in providing a new surface texture processing method that has a better surface micropits quality and interfacial tribology regulation ability.

Details

Industrial Lubrication and Tribology, vol. 74 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Open Access
Article
Publication date: 14 September 2015

Xia He, Lin Zhong, Guorong Wang, Yang Liao and Qingyou Liu

This paper aims to carry out tribological experiments to explore the applications of femtosecond laser surface texturing technology on rock bit sliding bearing to enhance the…

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Abstract

Purpose

This paper aims to carry out tribological experiments to explore the applications of femtosecond laser surface texturing technology on rock bit sliding bearing to enhance the lifetime and working performance of rock bit sliding bearing under high temperature and heavy load conditions.

Design/methodology/approach

Surface textures on beryllium bronze specimen were fabricated by femtosecond laser ablation (800 nm wavelength, 40 fs pulse duration, 1 kHz pulse repetition frequency), and then the tribological behaviors of pin-on-disc configuration of rock bit bearing were performed with 20CrNiMo/beryllium bronze tribo-pairs under non-Newtonian lubrication of rock bit grease.

Findings

The results showed that the surface texture on beryllium bronze specimens with specific geometrical features can be achieved by optimizing femtosecond laser processing via adjusting laser peak power and exposure time; more than 52 per cent of friction reduction was obtained from surface texture with a depth-to-diameter ratio of 0.165 and area ratio of 5 per cent at a shear rate of 1301 s−1 under the heavy load of 20 MPa and high temperature of 120°C, and the lubrication regime of rock bit bearing unit tribo-pairs was improved from boundary to mixed lubrication, which indicated that femtosecond laser ablation technique showed great potential in promoting service life and working performance of rock bit bearing.

Originality/value

Femtosecond laser-irradiated surface texture has the potential possibility for application in rock bit sliding bearing to improve the lubrication performance. Because proper micro dimples showed good lubrication and wear resistance performance for unit tribo-pairs of rock bit sliding bearing under high temperature, heavy load and non-Newtonian lubrication conditions, which is very important to improve the efficiency of breaking rock and accelerate the development of deep-water oil and gas resources.

Details

Industrial Lubrication and Tribology, vol. 67 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 February 2016

Ahmad Firdaus Shamsul Baharin, Mariyam Jameelah Ghazali and Juyana A Wahab

– The purpose of this paper is to make people aware of the increase usage of laser system in surface texturing process.

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Abstract

Purpose

The purpose of this paper is to make people aware of the increase usage of laser system in surface texturing process.

Design/methodology/approach

As it is a brief review paper, no particular method was used.

Findings

It has been found that most of the surface texturing methods used mas laser beam machining using Nd:YAG laser. It shows that the realization of the textured surface helps to reduce friction and wear which can increase the life span of a material.

Research limitations/implications

Most of the texturing is done on the substrates directly, and few research were conducted on coated surface of the material, which coating is also known as an excellent method to improve tribological properties.

Originality/value

The paper shows details on the recent development of surface texturing and its contribution to friction and wear reduction.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 March 2022

Xiping Yang, Yonghong Fu and Jinghu Ji

The purpose of this paper is to find the influence of surface bump texture combination characteristics on friction-wear properties so as to provide a basis for the selection of…

Abstract

Purpose

The purpose of this paper is to find the influence of surface bump texture combination characteristics on friction-wear properties so as to provide a basis for the selection of the bump texture combination scheme on the surface of the roll.

Design/methodology/approach

In this paper, six groups of different bump texture combination characteristics and their processing methods are introduced, of which three groups are regular distribution with different spacing and three groups are random distribution with different spacing. Then the effect of bump textures with different spacing, regular and random distribution on friction-wear properties was studied by ring block friction-wear experiments.

Findings

The results show that the friction coefficient of random distribution texture surface is lower than that of regular texture surface under the same spacing condition. In the regular distribution, the friction coefficient decreases with the increase of texture spacing. In the random distribution, the friction coefficient increases at first and then decreases with the increase of texture spacing. In addition, the wear resistance of textured surface is significantly higher than that of smooth surface because of the higher microhardness of the textured area. The attenuation ratio of textured surface roughness decreases with the increase of the distance between adjacent textures.

Originality/value

At present, the research on roller surface friction-wear is mainly based on the change of the overall surface roughness. However, there are few reports on the influence of the combination characteristics of laser bump texture on friction-wear from the microscopic scale.

Details

Industrial Lubrication and Tribology, vol. 74 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 December 2019

Ke Li, Xiuping Dong, Mingji Huang and Ping Chen

This paper aims to improve the wear resistance of metal rubber microfilaments and the service life. The effect of surface texture by laser processing on the fretting friction…

Abstract

Purpose

This paper aims to improve the wear resistance of metal rubber microfilaments and the service life. The effect of surface texture by laser processing on the fretting friction properties of metal rubber microfilaments was studied.

Design/methodology/approach

The LQL-F20A laser marking machine was used to fabricate a ring groove array with equal spacing and dense arrangement on the surface of metal rubber microfilaments. The test was carried out with a self-made micro-dynamic frictional tester. The topography of the microfilaments was observed by scanning electron microscopy and analyzed.

Findings

It has shown that laser surface texturing can improve the wear performance of microfilaments. Under the same experimental conditions, the microfilaments of textured surface has a smaller depth of wear than un-textured specimen. The wear resistance increases with the increase of texture density. The friction coefficient of textured specimen is significantly reduced compared with un-textured specimen, and the surface texture density of microfilaments has little influence on the friction coefficient after stabilization. In the stage of stable fretting wear, the wear depth will be more with the increase of the load.

Originality/value

There is little research on metal rubber microfilaments tribological properties. In this paper, the effect of laser texturing of microfilaments on micro-dynamic friction properties was studied by friction machine to provide a reference for the application of metal rubber in aerospace, medical and other fields.

Details

Industrial Lubrication and Tribology, vol. 72 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 April 2014

Jian Zhan and Mingjiang Yang

The purpose of this study was to develop a new approach using a pulse YAG laser with rational power density and pulse width to texture desired discrete distribution morphology on…

Abstract

Purpose

The purpose of this study was to develop a new approach using a pulse YAG laser with rational power density and pulse width to texture desired discrete distribution morphology on the cylinder wall.

Design/methodology/approach

Variational rules of the effects of these three parameters were found by calculating the oil film on the cylinder/piston ring system. The experiment results were compared between laser texturing cylinders and conventional honing cylinders.

Findings

It was found that the coefficient of friction and wear rate of laser texturing cylinders were reduced by 50 and 85.7 per cent, respectively, and the piston ring wear rate was decreased by 50 per cent under full lubrication condition. Under starved lubrication condition, the cylinder liner wear was reduced by 34.3 per cent.

Originality/value

The effectiveness of which was determined by three control parameters: depth-to-diameter ratio, area density and distribution angle of the dimples.

Details

Industrial Lubrication and Tribology, vol. 66 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2018

Shuwen Wang, Feiyan Yan and Ao Chen

The purpose of this paper is to investigate the tribological effects of laser surface texturing (LST) and residual stress on functional surfaces.

Abstract

Purpose

The purpose of this paper is to investigate the tribological effects of laser surface texturing (LST) and residual stress on functional surfaces.

Design/methodology/approach

Three different surface textures (circular dimple, elliptical dimple and groove) with two different textured area ratios (10 and 20 per cent) are designed and fabricated by a Picosecond Nd YAG Laser machine. The friction and wear performance of textured specimens is tested using a UMT-2 friction and wear testing machine in mixed lubrication.

Findings

Test results show that elliptical dimples exhibit the best performance in wear resistance, circular dimples in friction reduction and grooves in stabilization of friction. The surfaces with larger textured area density exhibit better performance in both friction reduction and wear resistance. The improved performance of LST is the coupled effect of surface texture and residual stress.

Originality/value

The findings of this study may provide guidance for optimal design of functional surface textures in reciprocating sliding contacts under mixed or hydrodynamic lubrication, which can be used in automotive and other industrial applications.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 May 2019

Peter Prakash F., Muthukannan Duraiselvam, Natarajan S. and Kannan Ganesa Balamurugan

This paper aims to investigate the effect of laser surface texturing (LST) on the wear behavior of C-263 nickel-based superalloy and to identify the optimum wear operating…

Abstract

Purpose

This paper aims to investigate the effect of laser surface texturing (LST) on the wear behavior of C-263 nickel-based superalloy and to identify the optimum wear operating condition.

Design/methodology/approach

C-263 nickel-based superalloy was selected as substrate material and pico-second Nd-YAG laser was used to fabricate the waviness groove texture on their surface. Wear experiments were designed based on Box-Bhenken design with three factors of sliding velocity, sliding distance and applied load. Wear experiments were performed using pin on disc tribometer. Morphologies of textures and worn-out surfaces were evaluated by scanning electron microscopy and energy dispersive spectroscopy. Surface topographies and surface roughness of the textures were evaluated by weight light interferometry. The response surface methodology was adopted to identify the optimum wear operating condition and ANOVA to identify the significant factors.

Findings

LST improves the wear resistance of C-263 nickel-based superalloy by appeoximately 82 per cent. Higher wear rate occurs at maximum values of all operating conditions, and applied load affects the coefficient of friction. Applied load significantly affects the wear rate of un-textured specimen. The interaction of sliding velocity and applied load also affects the wear rate of textured specimens. The optimum parameters to get minimum wear rate for un-textured specimens are 1.5 m/s sliding velocity, 725 m sliding distance and 31 N of applied load. For textured specimens, the optimum values are 1.5 m/s sliding distance, 500 m sliding distance and 40 N of the applied load.

Originality/value

Literature on laser texturing on nickel-based superalloy is very scarce. Specifically, the effect of laser texturing on wear behavior of the nickel-based superalloy C-263 alloy is not yet reported.

Details

Industrial Lubrication and Tribology, vol. 71 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 July 2023

Wenzhe Ji

The purpose of this study is to further improve the performance of surface texture, the chemical polishing method was introduced and the effect of it on the surface morphology and…

Abstract

Purpose

The purpose of this study is to further improve the performance of surface texture, the chemical polishing method was introduced and the effect of it on the surface morphology and tribological properties of the surface texture was investigated.

Design/methodology/approach

The surface texture was processed on the surface of 304 stainless steel with laser technology in air medium. Hydrochloric acid solution (pH 2.4 ± 0.05) was selected and used to soak the prepared texture samples for 12 h. The surface morphology and elemental content of the samples were measured with the white light interferometry, SEM and EDS. To obtain the effect of acid corrosion on the tribological properties of textured surfaces, the samples were tested under dry friction and oil lubrication conditions.

Findings

The detailed study shows that the melt and burr of surface texture produced with laser processing was reduced due to the corrosion effect of hydrochloric acid. Therefore, the better interfacial tribological properties was obtained due to the improvement of surface-textured morphology.

Originality/value

The main contribution of this work is to provide a new reference for improving surface texture quality. It also lays a foundation for improving the tribological properties of the textured interface.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2023-0094/

Details

Industrial Lubrication and Tribology, vol. 75 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 February 2016

Dawit Zenebe Segu and Pyung Hwang

– The purpose of this paper is to investigate and discuss the effect of multi-shape laser surface texturing (LST) steel surfaces on tribological performance.

509

Abstract

Purpose

The purpose of this paper is to investigate and discuss the effect of multi-shape laser surface texturing (LST) steel surfaces on tribological performance.

Design/methodology/approach

The textured surface with some specific formula arrays was fabricated by laser ablation process by combining patterns of circles and triangles, circles and squares and circles and ellipses. The tribological test was performed by a flat-on-flat tribometer under dry and lubrication conditions, and results were compared with that of untextured surface.

Findings

The results showed that the textured surface had better friction coefficient performance than the untextured surface due to hydrodynamic lubrication effect. Through an increase in sliding speed, the beneficial effect of LST performance was achieved under dry and lubrication conditions.

Originality/value

This paper develops multi-shape LST steel surfaces for improving the friction and wear performance under dry and lubrication conditions.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

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