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Article
Publication date: 25 September 2023

Ang Yang, Yu Cao, Yang Liu, Qingcheng Zeng and Fangqiang Xiu

Magnet spot is the primary method to develop the automated guided vehicle (AGV) guidance system for many automated container terminals (ACT). Aiming to improve the high…

Abstract

Purpose

Magnet spot is the primary method to develop the automated guided vehicle (AGV) guidance system for many automated container terminals (ACT). Aiming to improve the high flexibility of AGV operation in ACT, this paper aims to address the problem of technical stability leading to ACT production paralysis and propose a mini-terminal AGV robot for testing laser simultaneous location and mapping (SLAM)-based methods in ACT operation scenarios.

Design/methodology/approach

This study developed a physical simulation robot for terminal AGV operations, providing a platform to test technical solutions for applying laser navigation-related technologies in ACTs. Then, the terminal-AGV navigation system framework is designed to apply the laser-SLAM-based method in the physical simulation robot. Finally, the experiment is conducted in the terminal operation scenario to verify the feasibility of the proposed framework for lased-SLAM-based method testing and analyze the performance of the different mini-terminal AGV robots.

Findings

A series of experiments are conducted to analyze the performance of the proposed mini-terminal AGV robot for laser-SLAM-based method testing. The experimental results show the validity and effectiveness of the AGV robot and AGV navigation system framework with better local map matching, loopback and absolute positional error.

Originality/value

The proposed mini-terminal AGV robot and AGV navigation system framework can provide a platform for innovative laser-SLAM-based method testing in ACTs applications. Therefore, this study can effectively meet the high requirements of ACT for maturity and stability of the laser navigation technical.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 January 2019

Ke Zhang, Hao Gui, Zhifeng Luo and Danyang Li

Laser navigation without a reflector does not require setup of reflector markers at the scene and thus has the advantages of free path setting and flexible change. This technology…

Abstract

Purpose

Laser navigation without a reflector does not require setup of reflector markers at the scene and thus has the advantages of free path setting and flexible change. This technology has attracted wide attention in recent years and shows great potential in the field of automatic logistics, including map building and locating in real-time according to the environment. This paper aims to focus on the application of feature matching for map building.

Design/methodology/approach

First, an improved linear binary relation algorithm was proposed to calculate the local similarity of the feature line segments, and the matching degree matrix of feature line segments between two adjacent maps was established. Further, rough matching for the two maps was performed, and both the initial rotation matrix and the translation vector for the adjacent map matching were obtained. Then, to improve the rotation matrix, a region search optimization algorithm was proposed, which took the initial rotation matrix as the starting point and searched gradually along a lower error-of-objective function until the error sequence was nonmonotonic. Finally, the random-walk method was proposed to optimize the translation vector by iterating until the error-objective function reached the minimum.

Findings

The experimental results show that the final matching error was controlled within 10 mm after both rotation and translation optimization. Also, the algorithm of map matching and optimization proposed in this paper can realize accurately the feature matching of a laser navigation map and basically meet the real-time navigation and positioning requirements for an automated-guided robot.

Originality/value

A linear binary relation algorithm was proposed, and the local similarity between line segments is calculated on the basis of the binary relation. The hill-climbing region search algorithm and the random-walk algorithm were proposed to optimize the rotation matrix and the translation vector, respectively. This algorithm has been applied to industrial production.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 17 October 2016

Heber Sobreira, A. Paulo Moreira, Paulo Costa and José Lima

This paper aims to address a mobile robot localization system that avoids using a dedicated laser scanner, making it possible to reduce implementation costs and the robot’s size…

Abstract

Purpose

This paper aims to address a mobile robot localization system that avoids using a dedicated laser scanner, making it possible to reduce implementation costs and the robot’s size. The system has enough precision and robustness to meet the requirements of industrial environments.

Design/methodology/approach

Using an algorithm for artificial beacon detection combined with a Kalman Filter and an outlier rejection method, it was possible to enhance the precision and robustness of the overall localization system.

Findings

Usually, industrial automatic guide vehicles feature two kinds of lasers: one for navigation placed on top of the robot and another for obstacle detection (security lasers). Recently, security lasers extended their output data with obstacle distance (contours) and reflectivity. These new features made it possible to develop a novel localization system based on a security laser.

Research limitations/implications

Once the proposed methodology is completely validated, in the future, a scheme for global localization and failure detection should be addressed.

Practical implications

This paper presents a comparison between the presented approach and a commercial localization system for industry. The proposed algorithms were tested in an industrial application under realistic working conditions.

Social implications

The presented methodology represents a gain in the effective cost of the mobile robot platform, as it discards the need for a dedicated laser for localization purposes.

Originality/value

This paper presents a novel approach that benefits from the presence of a security laser on mobile robots (mandatory sensor when considering industrial applications), using it simultaneously with other sensors, not only to guarantee safety conditions during operation but also to locate the robot in the environment. This paper is also valuable because of the comparison made with a commercialized system, as well as the tests conducted in real industrial environments, which prove that the approach presented is suitable for working under these demanding conditions.

Details

Industrial Robot: An International Journal, vol. 43 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 December 2020

Rui Lin, Haibo Huang and Maohai Li

This study aims to present an automated guided logistics robot mainly designed for pallet transportation. Logistics robot is compactly designed. It could pick up the pallet…

Abstract

Purpose

This study aims to present an automated guided logistics robot mainly designed for pallet transportation. Logistics robot is compactly designed. It could pick up the pallet precisely and transport the pallet up to 1,000 kg automatically in the warehouse. It could move freely in all directions without turning the chassis. It could work without any additional infrastructure based on laser navigation system proposed in this work.

Design/methodology/approach

Logistics robot should be able to move underneath and lift up the pallet accurately. Logistics robot mainly consists of two sub-robots, like two forks of the forklift. Each sub-robot has front and rear driving units. A new compact driving unit is compactly designed as a key component to ensure access to the narrow free entry of the pallet. Besides synchronous motions in all directions, the two sub-robots should also perform synchronous lifting up and laying down the pallet. Logistics robot uses a front laser to detect obstacles and locate itself using on-board navigation system. A rear laser is used to recognize and guide the sub-robots to pick up the pallet precisely within ± 5mm/1o in x-/yaw direction. Path planning algorithm under different constraints is proposed for logistics robot to obey the traffic rules of pallet logistics.

Findings

Compared with the traditional forklift vehicles, logistics robot has the advantages of more compact structure and higher expandability. It can realize the omnidirectional movement flexibly without turning the chassis and take zero-radius turn by controlling compact driving units synchronously. Logistics robot can move collision-free into any pallet that has not been precisely placed. It can plan the paths for returning to charge station and charge automatically. So it can work uninterruptedly for 7 × 24 h. Path planning algorithm proposed can avoid traffic congestion and improve the passability of the narrow roads to improve logistics efficiencies. Logistics robot is quite suitable for the standardized logistics factory with small working space.

Originality/value

This is a new innovation for pallet transportation vehicle to improve logistics automation.

Details

Assembly Automation, vol. 41 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 9 July 2020

Ting Pan, Jiaqing Yan, Shenyun Zhou, Yingjie Cai and Congda Lu

The purpose of this paper is to propose the situation that the existing parking automated guided vehicle (AGV) has a single walking mode, a spin forward motion mode based on a…

Abstract

Purpose

The purpose of this paper is to propose the situation that the existing parking automated guided vehicle (AGV) has a single walking mode, a spin forward motion mode based on a dual steering wheel driven parking AGV. In this way, the AGV can complete the 180° spin of the AGV in the process of straight forward.

Design/methodology/approach

A spin forward kinematics model of the dual steering wheel AGV is established, and a motion controller of the dual steering wheel AGV is designed based on the principle of model predictive control to complete the path following the spin forward motion mode.

Findings

Computer simulations and laboratory tests were performed on this movement mode, which showed that the operation mode was feasible. It also verified that the mode can improve the handling efficiency, and also solved the problem that the parking space beside the wall could not be set and the site utilization was improved.

Research limitations/implications

The controller should be further improved to make the operation smoother and more accurate.

Practical implications

This mode has the applicability to the indoor logistics AGVs. In addition, it can improve the handling efficiency and also solved the problem that the storage space for goods beside the wall could not be set and the site utilization was improved.

Social implications

This method can solve the problem due to the increasing number of private cars and parking spaces are hard to find. It increases the number of parking spaces and improves the utilization rate of the site. In addition, it also saves people the time to find a parking space and reduces car exhaust emissions in the process. It follows the requirements of sustainable development.

Originality/value

The studies in this paper provide AGV with more ideas on the issue of improving handling efficiency and site utilization and also solves the problem of being unable to set parking spaces when parking against the wall. In addition, this model has applicability to indoor logistics AGV and plays the same role.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 April 2018

Ravinder Singh and Kuldeep Singh Nagla

Accurate perception of the environment using range sensors such as laser scanner, SONAR, infrared, vision, etc., for the application, such as path planning, localization…

Abstract

Purpose

Accurate perception of the environment using range sensors such as laser scanner, SONAR, infrared, vision, etc., for the application, such as path planning, localization, autonomous navigation, simultaneously localization and mapping, is a highly challenging area. The reliability of the perception by range sensors relies on the sensor accuracy, precision, sensor model, sensor registration, resolution, etc. Laser scanner is even though accurate and precise but still the efficient and consistent mapping of the environment is yet to be attained because laser scanner gives error as the extrinsic and intrinsic parameters varied which cause specular reflection, refraction, absorption, etc., of the laser beam. The paper aims to discuss this issue.

Design/methodology/approach

This paper presents an error analysis in sensory information of laser scanner due to the effect of varying the scanning angle with respect to the optical axis and surface reflectivity or refractive index of the targets. Uncertainties caused by these parameters are reduced by proposing a new technique, tilt mounting system (TMS) with designed filters of tilting the angular position of a laser scanner with the best possible selection of range and scanning angle for the robust occupancy grid mapping. Various experiments are performed in different indoor environments, and the results are validated after the implementation of the TMS approach with designed filters.

Findings

After the implementation of the proposed TMS approach with filters, the errors in the laser grid map are reduced by 15.6 percent, which results in 62.5 percent reduction in the collision of a mobile robot during autonomous navigation in the laser grid map.

Originality/value

The TMS approach with designed filter reduces the effect of variation in intrinsic and extrinsic parameters to generate efficient laser occupancy grid map to achieve collision-free autonomous navigation.

Details

International Journal of Intelligent Unmanned Systems, vol. 6 no. 2
Type: Research Article
ISSN: 2049-6427

Keywords

Article
Publication date: 16 October 2018

Qifeng Yang, Daokui Qu, Fang Xu, Fengshan Zou, Guojian He and Mingze Sun

This paper aims to propose a series of approaches to solve the problem of the mobile robot motion control and autonomous navigation in large-scale outdoor GPS-denied environments.

Abstract

Purpose

This paper aims to propose a series of approaches to solve the problem of the mobile robot motion control and autonomous navigation in large-scale outdoor GPS-denied environments.

Design/methodology/approach

Based on the model of mobile robot with two driving wheels, a controller is designed and tested in obstacle-cluttered scenes in this paper. By using the priori “topology-geometry” map constructed based on the odometer data and the online matching algorithm of 3D-laser scanning points, a novel approach of outdoor localization with 3D-laser scanner is proposed to solve the problem of poor localization accuracy in GPS-denied environments. A path planning strategy based on geometric feature analysis and priority evaluation algorithm is also adopted to ensure the safety and reliability of mobile robot’s autonomous navigation and control.

Findings

A series of experiments are conducted with a self-designed mobile robot platform in large-scale outdoor environments, and the experimental results show the validity and effectiveness of the proposed approach.

Originality/value

The problem of motion control for a differential drive mobile robot is investigated in this paper first. At the same time, a novel approach of outdoor localization with 3D-laser scanner is proposed to solve the problem of poor localization accuracy in GPS-denied environments. A path planning strategy based on geometric feature analysis and priority evaluation algorithm is also adopted to ensure the safety and reliability of mobile robot’s autonomous navigation and control.

Details

Assembly Automation, vol. 39 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 29 October 2019

Ravinder Singh and Kuldeep Singh Nagla

The purpose of this research is to provide the necessarily and resourceful information regarding range sensors to select the best fit sensor for robust autonomous navigation

Abstract

Purpose

The purpose of this research is to provide the necessarily and resourceful information regarding range sensors to select the best fit sensor for robust autonomous navigation. Autonomous navigation is an emerging segment in the field of mobile robot in which the mobile robot navigates in the environment with high level of autonomy by lacking human interactions. Sensor-based perception is a prevailing aspect in the autonomous navigation of mobile robot along with localization and path planning. Various range sensors are used to get the efficient perception of the environment, but selecting the best-fit sensor to solve the navigation problem is still a vital assignment.

Design/methodology/approach

Autonomous navigation relies on the sensory information of various sensors, and each sensor relies on various operational parameters/characteristic for the reliable functioning. A simple strategy shown in this proposed study to select the best-fit sensor based on various parameters such as environment, 2 D/3D navigation, accuracy, speed, environmental conditions, etc. for the reliable autonomous navigation of a mobile robot.

Findings

This paper provides a comparative analysis for the diverse range sensors used in mobile robotics with respect to various aspects such as accuracy, computational load, 2D/3D navigation, environmental conditions, etc. to opt the best-fit sensors for achieving robust navigation of autonomous mobile robot.

Originality/value

This paper provides a straightforward platform for the researchers to select the best range sensor for the diverse robotics application.

Article
Publication date: 11 January 2008

Johan Larsson, Mathias Broxvall and Alessandro Saffiotti

Recently there has been a strong trend towards automation in the mine industry. This paper seeks to describe and analyse an algorithm that can be used as a part of an…

Abstract

Purpose

Recently there has been a strong trend towards automation in the mine industry. This paper seeks to describe and analyse an algorithm that can be used as a part of an infrastructure‐free reactive navigation system for autonomous vehicles in underground mines.

Design/methodology/approach

The idea presented here to enable infrastructure‐free autonomous navigation is to combine reactive behaviours for tunnel following, with topological localization. To assess the reliability and precision of the corridor detection algorithm real data recorded in both indoor and mine environments have been used.

Findings

In the research it was found that the algorithm is able to reliably detect corridors even in difficult environments such as office corridors where a large part of the walls are made of glass or in mine tunnels with a high intensity of intersections. It was also concluded that the algorithm provides good enough precision and robustness to noise in the data to enable reactive tunnel following.

Research limitations/implications

This paper presents an algorithm for corridor detection, intended to be used in combination with reactive behaviours for tunnel following in underground mines. To enable fully autonomous navigation, functionality to detect and turn at intersections also needs to be developed.

Practical implications

This research shows that corridor detection can be used for reactive tunnel following in certain underground mine types, and that the concept of using reactive tunnel following in combination with topological localization is worthy of continued development.

Originality/value

This paper has presented a new algorithm for corridor detection based on the Hough transform. The algorithm is robust to noise in the data and can reliably detect corridors even where the surfaces of the walls are uneven and slightly curved.

Details

Industrial Robot: An International Journal, vol. 35 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 December 2000

Huosheng Hu and Dongbing Gu

Landmark‐based navigation of autonomous mobile robots or vehicles has been widely adopted in industry. Such a navigation strategy relies on identification and subsequent…

1006

Abstract

Landmark‐based navigation of autonomous mobile robots or vehicles has been widely adopted in industry. Such a navigation strategy relies on identification and subsequent recognition of distinctive environment features or objects that are either known a priori or extracted dynamically. This process has inherent difficulties in practice due to sensor noise and environment uncertainty. This paper is to propose a navigation algorithm that simultaneously locates the robots and updates landmarks in a manufacturing environment. A key issue being addressed is how to improve the localization accuracy for mobile robots in a continuous operation, in which the Kalman filter algorithm is adopted to integrate odometry data with scanner data to achieve the required robustness and accuracy. The Kohonen neural networks have been used to recognize landmarks using scanner data in order to initialize and recalibrate the robot position by means of triangulation when necessary.

Details

Industrial Robot: An International Journal, vol. 27 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

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