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The purpose of this article is to present a new application of pursuit‐based analysis for diagnosing rolling element bearing faults.

Intelligent diagnosis of rolling element bearing faults in rotating machinery involves the procedure of feature extraction using modern signal processing techniques and artificial intelligence technique‐based fault detection and identification. This paper presents a comparative study of both the basis and matching pursuits when applied to fault diagnosis of rolling element bearings using vibration analysis.

Fault features were extracted from vibration acceleration signals and subsequently fed to a feed forward neural network (FFNN) for classification. The classification rate and mean square error (MSE) were calculated to evaluate the performance of the intelligent diagnostic procedure. Results from the basis pursuit fault diagnosis procedure were compared with the classification result of a matching pursuit feature‐based diagnostic procedure. The comparison clearly illustrates that basis pursuit feature‐based fault diagnosis is significantly more accurate than matching pursuit feature‐based fault diagnosis in detecting these faults.

Intelligent diagnosis can reduce the reliance on experienced personnel to make expert judgements on the state of the integrity of machines. The proposed method has the potential to be extensively applied in various industrial scenarios, although this application concerned rolling element bearings only. The principles of the application are directly translatable to other parts of complex machinery.

This work presents a novel intelligent diagnosis strategy using pursuit features and feed forward neural networks. The value of the work is to ease the burden of making decisions on the integrity of plant through a manual program in condition monitoring and diagnostics particularly of complex pieces of plant.

The purpose of this study is to analyze the intelligent semisupervised fault diagnosis method of aeroengine.

A semisupervised fault diagnosis method based on denoising autoencoder (DAE) and deep belief network (DBN) is proposed for aeroengine. Multiple state parameters of aeroengine with long time series are processed to form high-dimensional fault samples and corresponding fault types are taken as sample labels. DAE is applied for unsupervised learning of fault samples, so as to achieve denoised dimension-reduction features. Subsequently, the extracted features and sample labels are put into DBN for supervised learning. Thus, the semisupervised fault diagnosis of aeroengine can be achieved by the combination of unsupervised learning and supervised learning.

The JT9D aeroengine data set and simulated aeroengine data set are applied to test the effectiveness of the proposed method. The result shows that the semisupervised fault diagnosis method of aeroengine based on DAE and DBN has great robustness and can maintain high accuracy of fault diagnosis under noise interference. Compared with other traditional models and separate deep learning model, the proposed method also has lower error and higher accuracy of fault diagnosis.

Multiple state parameters with long time series are processed to form high-dimensional fault samples. As a typical unsupervised learning, DAE is used to denoise the fault samples and extract dimension-reduction features for future deep learning. Based on supervised learning, DBN is applied to process the extracted features and fault diagnosis of aeroengine with multiple state parameters can be achieved through the pretraining and reverse fine-tuning of restricted Boltzmann machines.

The purpose of this study is to achieve an accurate intelligent fault diagnosis of rolling bearing.

To extract deep features of the original vibration signal and improve the generalization ability and robustness of the fault diagnosis model, this paper proposes a fault diagnosis method of rolling bearing based on multiscale convolutional neural network (MCNN) and decision fusion. The original vibration signals are normalized and matrixed to form grayscale image samples. In addition, multiscale samples can be achieved by convoluting these samples with different convolution kernels. Subsequently, MCNN is constructed for fault diagnosis. The results of MCNN are put into a data fusion model to obtain comprehensive fault diagnosis results.

The bearing data sets with multiple multivariate time series are used to testify the effectiveness of the proposed method. The proposed model can achieve 99.8% accuracy of fault diagnosis. Based on MCNN and decision fusion, the accuracy can be improved by 0.7%–3.4% compared with other models.

The proposed model can extract deep general features of vibration signals by MCNN and obtained robust fault diagnosis results based on the decision fusion model. For a long time series of vibration signals with noise, the proposed model can still achieve accurate fault diagnosis.

This paper proposes an intelligent fault diagnosis method, which aims to obtain the outstanding fault diagnosis results of the gearbox.

An intelligent fault diagnosis method based on energy entropy-weighted complementary ensemble empirical mode decomposition (EWCEEMD) and support vector machine (SVM) optimized by whale optimization algorithm (WOA) is proposed. The raw signal is first denoised by the wavelet noise reduction method. Then, complementary ensemble empirical mode decomposition (CEEMD) is used to generate several intrinsic mode functions (IMFs). Next, energy entropy is used as an indicator to measure the sensibility of the IMF and converted into a weight coefficient by function. After that, IMFs are linearly weighted to form the reconstruction signal, and several features are extracted from the new signal. Finally, the support vector machine optimized by the whale optimization algorithm (WOA-SVM) model is used for gearbox fault classification using feature vectors.

The fault features extracted by this method have a better clustering effect and clear boundaries under each fault mode than the unimproved method. At the same time, the accuracy of fault diagnosis is greatly improved.

In most studies of fault diagnosis, the sensitivity of IMF has not been appreciated. In this paper, energy entropy is chosen to quantify sensitivity. In addition, high classification accuracy can be achieved by applying WOA-SVM as the final classification model, improving the efficiency of fault diagnosis as well.

The purpose of this study is to analyze the intelligent fault diagnosis method of rolling bearing.

The vibration signal data of rolling bearing has long time series and strong noise interference, which brings great difficulties for the accurate diagnosis of bearing faults. To solve those problems, an intelligent fault diagnosis model based on stacked denoising autoencoder (SDAE) and convolutional neural network (CNN) is proposed in this paper. The SDAE is used to process the time series data with multiple dimensions and noise interference. Then the dimension-reduced samples can be put into CNN model, and the fault classification results can be obtained by convolution and pooling operations of hidden layers in CNN.

The effectiveness of the proposed method is validated through experimental verification and comparative experimental analysis. The results demonstrate that the proposed model can achieve an average classification accuracy of 96.5% under three noise levels, which is 3-13% higher than the traditional models and single deep-learning models.

The combined SDAE–CNN model proposed in this paper can denoise and reduce dimensions of raw vibration signal data, and extract the in-depth features in image samples of rolling bearing. Consequently, the proposed model has more accurate fault diagnosis results for the rolling bearing vibration signal data with long time series and noise interference.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0496/

The diagnosis and prediction methods used for estimating the health conditions of the bearing are of great significance in modern petrochemical industries. This paper aims to discuss the accuracy and stability of improved empirical mode decomposition (EMD) algorithm in bearing fault diagnosis.

This paper adopts the improved adaptive complementary ensemble empirical mode decomposition (ICEEMD) to process the nonlinear and nonstationary signals. Two data sets including a multistage centrifugal fan data set from the laboratory and a motor bearing data set from the Case Western Reserve University are used to perform experiments. Furthermore, the proposed fault diagnosis method, combined with intelligent methods, is evaluated by using two data sets. The proposed method achieved accuracies of 99.62% and 99.17%. Through the experiment of two data, it can be seen that the proposed algorithm has excellent performance in the accuracy and stability of diagnosis.

According to the review papers, as one of the effective decomposition methods to deal with nonlinear nonstationary signals, the method based on EMD has been widely used in bearing fault diagnosis. However, EMD is often used to figure out the nonlinear nonstationarity of fault data, but the traditional EMD is prone to modal confusion, and the white noise in signal reconstruction is difficult to eliminate.

In this paper only the top three optimal intrinsic mode functions (IMFs) are selected, but IMFs with less correlation cannot completely deny their value. Considering the actual working conditions of petrochemical units, the feasibility of this method in compound fault diagnosis needs to be studied.

Different from traditional methods, ICEEMD not only does not need human intervention and setting but also improves the extraction efficiency of feature information. Then, it is combined with a data-driven approach to complete the data preprocessing, and further carries out the fault identification and classification with the optimized convolutional neural network.

Intelligent diagnosis of equipment faults can effectively avoid the shutdown caused by equipment faults and improve the safety of the equipment. At present, the diagnosis of various kinds of bearing fault information, such as the occurrence, location and degree of fault, can be carried out by machine learning and deep learning and realized through the multiclassification method. However, the multiclassification method is not perfect in distinguishing similar fault categories and visual representation of fault information. To improve the above shortcomings, an end-to-end fault multilabel classification model is proposed for bearing fault diagnosis.

In this model, the labels of each bearing are binarized by using the binary relevance method. Then, the integrated convolutional neural network and gated recurrent unit (CNN-GRU) is employed to classify faults. Different from the general CNN networks, the CNN-GRU network adds multiple GRU layers after the convolutional layers and the pool layers.

The Paderborn University bearing dataset is utilized to demonstrate the practicability of the model. The experimental results show that the average accuracy in test set is 99.7%, and the proposed network is better than multilayer perceptron and CNN in fault diagnosis of bearing, and the multilabel classification method is superior to the multiclassification method. Consequently, the model can intuitively classify faults with higher accuracy.

The fault labels of each bearing are labeled according to the failure or not, the fault location, the damage mode and the damage degree, and then the binary value is obtained. The multilabel problem is transformed into a binary classification problem of each fault label by the binary relevance method, and the predicted probability value of each fault label is directly output in the output layer, which visually distinguishes different fault conditions.

Rotating machineries are widely used in manufacturing, petroleum, chemical, aircraft, and other industries. To accurately identify the operating conditions of such rotating machineries, this paper aims to propose a fault diagnosis method based on sensitive dimensionless parameters and particle swarm optimization (PSO)–support vector machine (SVM) for reducing the unexpected downtime and economic losses.

A relatively new hybrid intelligent fault classification approach is proposed by integrating multiple dimensionless parameters, the Fisher criterion and PSO–SVM. In terms of data pre-processing, a method based on wavelet packet decomposition (WPD), empirical mode decomposition (EMD) and dimensionless parameters is proposed for the extraction of the vibration signal features. The Fisher criterion is applied to reduce the redundant dimensionless parameters and search for the sensitive dimensionless parameters. Then, PSO is adapted to optimize the penalty parameter and kernel parameter for SVM. Finally, the sensitive dimensionless parameters are classified with the optimized model.

As two different time–frequency analysis methods, a method based on a combination of WPD and EMD used to extract multiple dimensionless parameters is presented. More vital diagnosis information can be obtained from the vibration signals than by only using a single time–frequency analysis method. Besides, a fault classification approach combining the sensitive dimensionless parameters and PSO-SVM classifier is proposed. The comparative experiment results show that the proposed method has a high classification accuracy and efficiency.

To the best of the authors’ knowledge, very few efforts have been performed for fault classification using multiple dimensionless parameters. In this paper, eighty dimensionless parameters have been studied intensively, which provides a new strategy in fault diagnosis field.

The railway signal equipment failure diagnosis is a vital element to keep the railway system operating safely. One of the most difficulties in signal equipment failure diagnosis is the uncertainty of causality between the consequence and cause for the accident. The traditional method to solve this problem is based on Bayesian Network, which needs a rigid and independent assumption basis and prior probability knowledge but ignoring the semantic relationship in causality analysis. This paper aims to perform the uncertainty of causality in signal equipment failure diagnosis through a new way that emphasis on mining semantic relationships.

This study proposes a deterministic failure diagnosis (DFD) model based on the question answering system to implement railway signal equipment failure diagnosis. It includes the failure diagnosis module and deterministic diagnosis module. In the failure diagnosis module, this paper exploits the question answering system to recognise the cause of failure consequences. The question answering is composed of multi-layer neural networks, which extracts the position and part of speech features of text data from lower layers and acquires contextual features and interactive features of text data by Bi-LSTM and Match-LSTM, respectively, from high layers, subsequently generates the candidate failure cause set by proposed the enhanced boundary unit. In the second module, this study ranks the candidate failure cause set in the semantic matching mechanism (SMM), choosing the top 1st semantic matching degree as the deterministic failure causative factor.

Experiments on real data set railway maintenance signal equipment show that the proposed DFD model can implement the deterministic diagnosis of railway signal equipment failure. Comparing massive existing methods, the model achieves the state of art in the natural understanding semantic of railway signal equipment diagnosis domain.

It is the first time to use a question answering system executing signal equipment failure diagnoses, which makes failure diagnosis more intelligent than before. The EMU enables the DFD model to understand the natural semantic in long sequence contexture. Then, the SMM makes the DFD model acquire the certainty failure cause in the failure diagnosis of railway signal equipment.

In gearbox fault diagnosis, identifying the fault type and severity simultaneously, as well as the compound fault containing multiple faults, is necessary.

To diagnose multiple faults simultaneously, this paper proposes a multichannel and multi-task convolutional neural network (MCMT-CNN) model.

Experiments were conducted on a bearing dataset containing different fault types and severities and a gearbox compound fault dataset. The experimental results show that MCMT-CNN can effectively extract features of different tasks from vibration signals, with a diagnosis accuracy of more than 97%.

Vibration signals at different positions and in different directions are taken as the MC inputs to ensure the integrity of the fault features. Fault labels are established to retain and distinguish the unique features of different tasks. In MCMT-CNN, multiple task branches can connect and share all neurons in the hidden layer, thus enabling multiple tasks to share information.