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Article
Publication date: 20 April 2020

Changchang Che, Huawei Wang, Xiaomei Ni and Qiang Fu

The purpose of this study is to analyze the intelligent fault diagnosis method of rolling bearing.

Abstract

Purpose

The purpose of this study is to analyze the intelligent fault diagnosis method of rolling bearing.

Design/methodology/approach

The vibration signal data of rolling bearing has long time series and strong noise interference, which brings great difficulties for the accurate diagnosis of bearing faults. To solve those problems, an intelligent fault diagnosis model based on stacked denoising autoencoder (SDAE) and convolutional neural network (CNN) is proposed in this paper. The SDAE is used to process the time series data with multiple dimensions and noise interference. Then the dimension-reduced samples can be put into CNN model, and the fault classification results can be obtained by convolution and pooling operations of hidden layers in CNN.

Findings

The effectiveness of the proposed method is validated through experimental verification and comparative experimental analysis. The results demonstrate that the proposed model can achieve an average classification accuracy of 96.5% under three noise levels, which is 3-13% higher than the traditional models and single deep-learning models.

Originality/value

The combined SDAE–CNN model proposed in this paper can denoise and reduce dimensions of raw vibration signal data, and extract the in-depth features in image samples of rolling bearing. Consequently, the proposed model has more accurate fault diagnosis results for the rolling bearing vibration signal data with long time series and noise interference.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0496/

Details

Industrial Lubrication and Tribology, vol. 72 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 April 2020

Xiaoliang Qian, Jing Li, Jianwei Zhang, Wenhao Zhang, Weichao Yue, Qing-E Wu, Huanlong Zhang, Yuanyuan Wu and Wei Wang

An effective machine vision-based method for micro-crack detection of solar cell can economically improve the qualified rate of solar cells. However, how to extract features which…

Abstract

Purpose

An effective machine vision-based method for micro-crack detection of solar cell can economically improve the qualified rate of solar cells. However, how to extract features which have strong generalization and data representation ability at the same time is still an open problem for machine vision-based methods.

Design/methodology/approach

A micro-crack detection method based on adaptive deep features and visual saliency is proposed in this paper. The proposed method can adaptively extract deep features from the input image without any supervised training. Furthermore, considering the fact that micro-cracks can obviously attract visual attention when people look at the solar cell’s surface, the visual saliency is also introduced for the micro-crack detection.

Findings

Comprehensive evaluations are implemented on two existing data sets, where subjective experimental results show that most of the micro-cracks can be detected, and the objective experimental results show that the method proposed in this study has better performance in detecting precision.

Originality/value

First, an adaptive deep features extraction scheme without any supervised training is proposed for micro-crack detection. Second, the visual saliency is introduced for micro-crack detection.

Details

Sensor Review, vol. 40 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 27 July 2021

Papangkorn Pidchayathanakorn and Siriporn Supratid

A major key success factor regarding proficient Bayes threshold denoising refers to noise variance estimation. This paper focuses on assessing different noise variance estimations…

Abstract

Purpose

A major key success factor regarding proficient Bayes threshold denoising refers to noise variance estimation. This paper focuses on assessing different noise variance estimations in three Bayes threshold models on two different characteristic brain lesions/tumor magnetic resonance imaging (MRIs).

Design/methodology/approach

Here, three Bayes threshold denoising models based on different noise variance estimations under the stationary wavelet transforms (SWT) domain are mainly assessed, compared to state-of-the-art non-local means (NLMs). Each of those three models, namely D1, GB and DR models, respectively, depends on the most detail wavelet subband at the first resolution level, on the entirely global detail subbands and on the detail subband in each direction/resolution. Explicit and implicit denoising performance are consecutively assessed by threshold denoising and segmentation identification results.

Findings

Implicit performance assessment points the first–second best accuracy, 0.9181 and 0.9048 Dice similarity coefficient (Dice), sequentially yielded by GB and DR; reliability is indicated by 45.66% Dice dropping of DR, compared against 53.38, 61.03 and 35.48% of D1 GB and NLMs, when increasing 0.2 to 0.9 noise level on brain lesions MRI. For brain tumor MRI under 0.2 noise level, it denotes the best accuracy of 0.9592 Dice, resulted by DR; however, 8.09% Dice dropping of DR, relative to 6.72%, 8.85 and 39.36% of D1, GB and NLMs is denoted. The lowest explicit and implicit denoising performances of NLMs are obviously pointed.

Research limitations/implications

A future improvement of denoising performance possibly refers to creating a semi-supervised denoising conjunction model. Such model utilizes the denoised MRIs, resulted by DR and D1 thresholding model as uncorrupted image version along with the noisy MRIs, representing corrupted version ones during autoencoder training phase, to reconstruct the original clean image.

Practical implications

This paper should be of interest to readers in the areas of technologies of computing and information science, including data science and applications, computational health informatics, especially applied as a decision support tool for medical image processing.

Originality/value

In most cases, DR and D1 provide the first–second best implicit performances in terms of accuracy and reliability on both simulated, low-detail small-size region-of-interest (ROI) brain lesions and realistic, high-detail large-size ROI brain tumor MRIs.

Article
Publication date: 4 March 2021

Defeng Lv, Huawei Wang and Changchang Che

The purpose of this study is to achieve an accurate intelligent fault diagnosis of rolling bearing.

Abstract

Purpose

The purpose of this study is to achieve an accurate intelligent fault diagnosis of rolling bearing.

Design/methodology/approach

To extract deep features of the original vibration signal and improve the generalization ability and robustness of the fault diagnosis model, this paper proposes a fault diagnosis method of rolling bearing based on multiscale convolutional neural network (MCNN) and decision fusion. The original vibration signals are normalized and matrixed to form grayscale image samples. In addition, multiscale samples can be achieved by convoluting these samples with different convolution kernels. Subsequently, MCNN is constructed for fault diagnosis. The results of MCNN are put into a data fusion model to obtain comprehensive fault diagnosis results.

Findings

The bearing data sets with multiple multivariate time series are used to testify the effectiveness of the proposed method. The proposed model can achieve 99.8% accuracy of fault diagnosis. Based on MCNN and decision fusion, the accuracy can be improved by 0.7%–3.4% compared with other models.

Originality/value

The proposed model can extract deep general features of vibration signals by MCNN and obtained robust fault diagnosis results based on the decision fusion model. For a long time series of vibration signals with noise, the proposed model can still achieve accurate fault diagnosis.

Details

Industrial Lubrication and Tribology, vol. 73 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 December 2021

Shanling Han, Shoudong Zhang, Yong Li and Long Chen

Intelligent diagnosis of equipment faults can effectively avoid the shutdown caused by equipment faults and improve the safety of the equipment. At present, the diagnosis of…

Abstract

Purpose

Intelligent diagnosis of equipment faults can effectively avoid the shutdown caused by equipment faults and improve the safety of the equipment. At present, the diagnosis of various kinds of bearing fault information, such as the occurrence, location and degree of fault, can be carried out by machine learning and deep learning and realized through the multiclassification method. However, the multiclassification method is not perfect in distinguishing similar fault categories and visual representation of fault information. To improve the above shortcomings, an end-to-end fault multilabel classification model is proposed for bearing fault diagnosis.

Design/methodology/approach

In this model, the labels of each bearing are binarized by using the binary relevance method. Then, the integrated convolutional neural network and gated recurrent unit (CNN-GRU) is employed to classify faults. Different from the general CNN networks, the CNN-GRU network adds multiple GRU layers after the convolutional layers and the pool layers.

Findings

The Paderborn University bearing dataset is utilized to demonstrate the practicability of the model. The experimental results show that the average accuracy in test set is 99.7%, and the proposed network is better than multilayer perceptron and CNN in fault diagnosis of bearing, and the multilabel classification method is superior to the multiclassification method. Consequently, the model can intuitively classify faults with higher accuracy.

Originality/value

The fault labels of each bearing are labeled according to the failure or not, the fault location, the damage mode and the damage degree, and then the binary value is obtained. The multilabel problem is transformed into a binary classification problem of each fault label by the binary relevance method, and the predicted probability value of each fault label is directly output in the output layer, which visually distinguishes different fault conditions.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 15 no. 3
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 5 May 2022

Defeng Lv, Huawei Wang and Changchang Che

The purpose of this study is to analyze the intelligent semisupervised fault diagnosis method of aeroengine.

Abstract

Purpose

The purpose of this study is to analyze the intelligent semisupervised fault diagnosis method of aeroengine.

Design/methodology/approach

A semisupervised fault diagnosis method based on denoising autoencoder (DAE) and deep belief network (DBN) is proposed for aeroengine. Multiple state parameters of aeroengine with long time series are processed to form high-dimensional fault samples and corresponding fault types are taken as sample labels. DAE is applied for unsupervised learning of fault samples, so as to achieve denoised dimension-reduction features. Subsequently, the extracted features and sample labels are put into DBN for supervised learning. Thus, the semisupervised fault diagnosis of aeroengine can be achieved by the combination of unsupervised learning and supervised learning.

Findings

The JT9D aeroengine data set and simulated aeroengine data set are applied to test the effectiveness of the proposed method. The result shows that the semisupervised fault diagnosis method of aeroengine based on DAE and DBN has great robustness and can maintain high accuracy of fault diagnosis under noise interference. Compared with other traditional models and separate deep learning model, the proposed method also has lower error and higher accuracy of fault diagnosis.

Originality/value

Multiple state parameters with long time series are processed to form high-dimensional fault samples. As a typical unsupervised learning, DAE is used to denoise the fault samples and extract dimension-reduction features for future deep learning. Based on supervised learning, DBN is applied to process the extracted features and fault diagnosis of aeroengine with multiple state parameters can be achieved through the pretraining and reverse fine-tuning of restricted Boltzmann machines.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

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