Search results

The purpose of this paper is to prepare ultra-violet (UV)-curable inkjet inks for textile printing application. The influence of both type and component ratio of monomer/oligomer on the quality of the desired viscosity range is studied. Moreover, the effect of pigment/resin ratio on the rheological behaviour of the ink has been studied.

Aqueous dispersions of nanoscale organic pigments were prepared through ball milling and ultrasonication. The dispersed pigments were encapsulated into UV-curable resin via miniemulsion technique, using different types and component ratios of monomers and oligomers.

It was found that the monomer/oligomer ratio of 2:3 and the pigment/resin ratio of 2:1 gave the most stable miniemulsion dispersions and provided the most suitable rheological range for inkjet printing inks.

As the rheology of the ink is optimised, most of the problems associated with the jetting process could be avoided.

This method of using UV-curable encapsulated inks eliminates the usage of binders, which are the principal factor for nozzle clogging of the print head. In addition, binders are responsible for the coarse handle of the printed textiles.

The UV-curable inks were viewed as a green technology by the US Environmental Protection Agency.

This method is simple and fast and requires low cost. In addition, it could find numerous applications in surface coating.

The purpose of this study is to investigate the changes in the performance of ink formulations caused by the addition of compounds that improve the ink’s physical properties to achieve an optimum formulation for inkjet printing, because of the importance and simplicity of this method.

Ink samples were formulated using Acid Red 14 as ink colorant, different percentages of polymeric compounds including polyvinyl alcohol (PVA), polyvinylpyrrolidone and Carboxy methyl cellulose (CMC) as viscosity modifier compounds and surfactant as the surface tension enhancer. Formulated samples were adjusted in terms of fluid physical properties e.g. viscosity, density and surface tension, and the effect of used compounds on the improvement of both physical and colorimetric properties such as viscosity, surface tension, colorimetric coordinates and lightfastness has been evaluated to achieve the optimum printing inks to be printed on three different substrates.

The experimental observations showed that CMC was the most compatible compound as the viscosity modifier as its viscosity value was in the printable range of 2–22 cP. Moreover, a flow-curve test was applied to the ink samples and their Newtonian behavior was approved. Based on the spectrophotometric test results of printed samples, the samples containing PVA provided acceptable lightfastness in comparison to other ink samples on every used substrate.

An optimum relation between colorimetric coordinates of the printed samples and ink formulation could be considered and achieved.

Pretreatment of fabric with a number of chemicals and auxiliaries is a prerequisite for inkjet printing. Owing to the rapidly increasing use of inkjet printing for textile fabrics, the study of the effects of process variables on various characteristics of the resulting print has drawn considerable interest recently. The purpose of this paper is to study the effects of different variables associated with the inkjet printing process on the quality of the resulting print. Specifically, the effects of chemicals and auxiliaries used in the pretreatment of the fabric prior to printing and factors such as steaming time were studies.

In the present study, which forms a part of a larger study by the authors, the influence of the nature of thickener, the amounts of thickener, urea and alkali, pH of the pretreatment liquor and the duration of steaming on ink penetration into the printed fabrics and the ink spreading across the fabrics was studied. The nature of ink penetration and ink spreading are known to have pronounced effects on the quality and, in turn, the overall appearance of the resulting print. A set of experiments based on a blocked 2^5–1 fractional factorial design with four centre points were conducted to evaluate the role of the aforementioned five variables. Ink penetration was quantified on the basis of the principles of Kebulka-Munk theory while ink spreading was analysed by image analysis.

Detailed statistical analyses of the experimental data obtained show that different thickeners perform differently and can have a marked influence on ink penetration and ink spreading. In the case of polyacrylic acid-based thickener, changing the levels of the factors has a marked effect on ink penetration and in-turn on ink spreading. In the case of polyacrylamide (PAM)-based thickener, on the other hand, the effect of changing the levels of various factors on the ink penetration and ink spreading is considerably less pronounced. In addition, PAM treated samples exhibited better performance in terms of ink penetration and spreading.

This study provides useful information for textile printers and highlights the importance of selecting the right type of thickener to make the printing process and the quality of the resulting print more predictable and controllable.

The research aims to examine the varying influence of printed inkjet ink on the warm/cool feeling and air permeability of printed textile materials and thus on the thermal properties of printed garments.

The influence of different number of printing pass and different tone value (TV) coverage was examined. The tested samples were printed with water-based pigment inkjet inks with 10, 50 and 100% TVs with one, three and five printing passes. The tested samples were subjected to thermal characteristics testing by measuring the warm/cool feeling and air permeability before and after printing.

The research results showed that there is an increase in the value of the warm/cool feeling by increasing the amount of applied ink on the textile material, which occurs by increasing the TVs and the number of printing pass. At the same time values of air permeability decrease by increasing the number of printing pass, as well as by increasing TVs.

Based on the results, mathematical models of the dependence of the warm/cool feeling value of printed textile materials on the air permeability and parameters of digital inkjet printing were created. These models are important in clothing design because they show in advance the values of the warm/cool feeling of the clothes being designed and thus enable the design of clothes for different purposes with optimal esthetic and thermal properties.

This study aims to investigate the influence of commercially available resins in water-based magenta pigment inkjet ink formulations on the properties of ink printability and the characteristics of ink application in food packaging. The impact of the resin on the jettability of the existing printability phase diagrams was also assessed.

Inks with different resin loadings were tested for selected properties, such as viscosity, particle size and surface tension. Stability was determined using a Turbiscan AGS turbidimeter and LumiFuge photocentrifuge analyzer. The ink layer fastness against abrasion and foodstuffs was evaluated using an Ugra device and according to PN-EN 646, respectively. JetXpert was used to assess Ricoh printhead jetting performance.

Printability diagrams successfully characterized the jettability of polyurethane inkjet inks on a multi-nozzle printhead and the binder improved droplet formation and printing precision.

Magenta water-based inkjet inks with commercial resins have been developed for printing on paper substrates. To the best of the authors’ knowledge, for the first time, inkjet ink stability was evaluated using the Turbiscan AGS and LumiFuge analyzers, and jettability models were verified using an industrial multi-nozzle printhead.

This paper aims to study the packing density of printed paths on different substrate materials. It presents problems which appear when the necessity of printing one or more narrow paths occurs.

A piezoelectric printhead containing nozzles with a diameter of 35 µm was used for printing nanoparticle silver ink on different polymer substrates which were treated by plasma or not treated at all. The shape, defects, resistance and printing parameters for the printed paths were analysed.

The obtained results allow the identification of the sources of the technological problems in obtaining a high packing density of the paths in a small area of substrate and the repeatable prints.

The study could have limited universality because of the chosen research method; printhead, ink, substrate materials and process parameters were arbitrarily selected. The authors encourage the study of other kinds of conductive inks, treatment methods and printing process parameters.

The study includes practically useful information about widths, shapes, defects and the resistance of the paths printed using different technological parameters.

The study presents the results of original empirical research on problems of the packing density of inkjet printed paths on a small area of substrate and identifies problems that must be resolved to obtain effective interconnections in the inkjet technology.

This paper aims to present a comparison between three types of manufacturing techniques, namely, screen-printed, inkjet and gravure, using different types of inks, for the implementation of concentric ring electrodes which permit estimation of Laplacian potential on the body surface.

Flexible concentric ring electrodes not only present lower skin–electrode contact impedance and lower baseline wander than rigid electrodes but are also less sensitive to interference and motion artefacts. The above three techniques allow printing of conductive inks on flexible substrates, and with this work, the authors aim to study which is the best technique and ink to obtain the best electrode response.

From the results obtained regarding ink thickness, resistivity, electrode resistance and other performance parameters derived from electrocardiographic signal recording tests, it can be said that concentric electrodes using the screen-printing and inkjet techniques are suitable for non-invasive bioelectric signal acquisition.

The development of new types of inks and substrates for the electronics industry and the adaptation of new manufacturing techniques allow for an improvement in the development of electrodes and sensors.

This paper aims to present a technical approach to evaluate the quality of textures obtained by an inkjet during binder jetting in 3D printing on a powder bed through contours detection to improve the quality of the surface printed according to the result of the assembly between the inkjet and a granular product.

The manufacturing process is based on the use of computer-aided design and a 3D printer via binder jetting. Image processing measures the edge deviation of a texture on the granular surface with the possibility of implementing a correction in an active assembly through a “design for manufacturing” (DFM) approach. Example application is presented through first tests.

This approach observes a shape alteration of the printed image on a 3D printed product, and the work used the image processing method to improve the model according to the DFM approach.

This paper introduces a solution for improving the texture quality on 3D printed products realized via binder jetting. The DFM approach proposes an active assembly by compensating the print errors in upstream of a product life cycle.

Woven and knitted polyester fabrics were pretreated with formulations containing waterborne UV curable resins and silica particles to improve inkjet print quality. The selected formulations were applied with low add-on to reduce the adverse effect on fabric hand without sacrificing the print quality. A print pattern with block areas and lines in cyan, magenta, yellow, and black colors was designed and inkjet printed on the pretreated fabrics with a wide-format inkjet printer (Encad Novajet 750) to investigate the effects of the UV curable pretreatment on the inkjet print color qualities including color depth, color gamut and color lightness.

Experimental results show that both the color depth and gamut of prints on the pretreated taffeta and knitted polyester fabrics were enhanced compared to those on untreated polyester fabrics. However, both the color depth and gamut of the prints on the pretreated satin polyester fabrics were reduced. The lightness change of the inkjet printed colors on pretreated knitted fabrics is similar to that of untreated fabrics whereas the lightness change of prints on pretreated satin and taffeta fabrics shows some differences. All colors have increased lightness on pretreated satin fabrics. However, magenta and black have decreased lightness on the pretreated taffeta fabrics.

The purpose of this study is to compare the environmental impacts of two additive manufacturing machines to a traditional computer numerical control (CNC) milling machine to determine which method is the most sustainable.

A life-cycle assessment (LCA) was performed, comparing a Haas VF0 CNC mill to two methods of additive manufacturing: a Dimension 1200BST FDM and an Objet Connex 350 “inkjet”/“polyjet”. The LCA’s functional unit was the manufacturing of two specific parts in acrylonitrile butadiene styrene (ABS) plastic or similar polymer, as required by the machines. The scope was cradle to grave, including embodied impacts, transportation, energy used during manufacturing, energy used while idling and in standby, material used in final parts, waste material generated, cutting fluid for CNC, and disposal. Several scenarios were considered, all scored using the ReCiPe Endpoint H and IMPACT 2002+ methodologies.

Results showed that the sustainability of additive manufacturing vs CNC machining depends primarily on the per cent utilization of each machine. Higher utilization both reduces idling energy use and amortizes the embodied impacts of each machine. For both three-dimensional (3D) printers, electricity use is always the dominant impact, but for CNC at maximum utilization, material waste became dominant, and cutting fluid was roughly on par with electricity use. At both high and low utilization, the fused deposition modeling (FDM) machine had the lowest ecological impacts per part. The inkjet machine sometimes performed better and sometimes worse than CNC, depending on idle time/energy and on process parameters.

The study only compared additive manufacturing in plastic, and did not include other additive manufacturing technologies, such as selective laser sintering or stereolithography. It also does not include post-processing that might bring the surface finish of FDM parts up to the quality of inkjet or CNC parts.

Designers and engineers seeking to minimize the environmental impacts of their prototypes should share high-utilization machines, and are advised to use FDM machines over CNC mills or polyjet machines if they provide sufficient quality of surface finish.

This is the first paper quantitatively comparing the environmental impacts of additive manufacturing with traditional machining. It also provides a more comprehensive measurement of environmental impacts than most studies of either milling or additive manufacturing alone – it includes not merely CO₂ emissions or waste but also acidification, eutrophication, human toxicity, ecotoxicity and other impact categories. Designers, engineers and job shop managers may use the results to guide sourcing or purchasing decisions related to rapid prototyping.