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Abstract

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Pigment & Resin Technology, vol. 35 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 May 2021

Anand Dixit, Kunal Wazarkar and Anagha S. Sabnis

Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial…

Abstract

Purpose

Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial properties. Citric acid (CA) is economical as well as a bio-based compound which possess an antimicrobial activity. So, the purpose of this research investigation is the preparation of CA-based oligomer which can be further incorporated with epoxy acrylate and tri (propylene glycol) Diacrylate (TPGDA) to form uv curable coating and the study of its antimicrobial property.

Design/methodology/approach

A UV-curable unsaturated oligomer (CUV) was synthesized from CA and glycidyl methacrylate (GMA). The chemical structure of CUV was confirmed by FTIR, 1H NMR, GPC, hydroxyl value, acid value and iodine value. Further, CUV was assimilated as an antimicrobial as well as crosslinking agent to copolymerize with epoxy acrylate oligomer and a series of UV-cured antimicrobial coatings were concocted by employing UV-curing machine. The consequence of varying the fraction of CUV on the mechanical, chemical, thermal and antimicrobial properties of UV-cured wood coatings was explored.

Findings

Results exhibited good mechanical, chemical and thermal properties. In addition, it was perceived that the zone of inhibition against S. aureus got enlarged with increasing content of CUV in the coating formulation.

Originality/value

The synthesized bio-based CUV reveals an extensive potential to ameliorate the antimicrobial properties of UV-curable coatings.

Details

Pigment & Resin Technology, vol. 50 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Content available

Abstract

Details

Anti-Corrosion Methods and Materials, vol. 53 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 November 2017

Emiliana Rose Jusoh Taib, Luqman Chuah Abdullah, Min Min Aung, Mahiran Basri, Mek Zah Salleh, Sariah Saalah, Suhaini Mamat, Ching Yern Chee and Jia Li Wong

This paper aims to demonstrate the synthesis of polyesterification reaction of non-edible jatropha seed oil (JO) and acrylic acid, which leads to the production of acrylated…

Abstract

Purpose

This paper aims to demonstrate the synthesis of polyesterification reaction of non-edible jatropha seed oil (JO) and acrylic acid, which leads to the production of acrylated epoxidised-based resin. To understand the physico-chemical characteristics when synthesis the JO-based epoxy acrylate, the effect of temperature on the reaction, concentration of acrylic acid and role of catalyst on reaction time and acid value were studied.

Design/methodology/approach

First, the double bond in JO was functionalised by epoxidation using the solvent-free performic method. The subsequent process was acrylation with acrylic acid using the base catalyst triethylamine and 4-methoxyphenol as an inhibitor respectively. The physico-chemical characteristics during the synthesis of the epoxy acrylate such as acid value was monitored and analysed. The formation of the epoxy and acrylate group was confirmed by a Fourier transform infrared spectroscopy spectra analysis and nuclear magnetic resonance analysis.

Findings

The optimum reaction condition was achieved at a ratio of epoxidised JO to acrylic acid of 1:1.5 and the reaction temperature of 110°C. This was indicated by the acid value reduction from 86 to 15 mg KOH/g sample at 6 hours.

Practical implications

The JO-based epoxy acrylate synthesised has a potential to be used in formulations the prepolymer resin for UV curable coating applications. The JO which is from natural resources and is sustainable raw materials that possible reduce the dependency on petroleum-based coating.

Originality/value

The epoxidised jatropha seed oil epoxy acrylate was synthesised, as a new type of oligomer resin that contains a reactive acrylate group, which can be alternative to petroleum-based coating and can used further in the formulation of the radiation curable coating.

Details

Pigment & Resin Technology, vol. 46 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 October 2004

V. Shukla, M. Bajpai, D.K. Singh, M. Singh and R. Shukla

The market for ultraviolet curing technology has been growing at double‐digit rates in the last 10 years. The main reason for such a rapid technological growth of UV curing is its…

3778

Abstract

The market for ultraviolet curing technology has been growing at double‐digit rates in the last 10 years. The main reason for such a rapid technological growth of UV curing is its unique process characteristic, which allow UV‐coating to be applied on virtually any substrates, including plastic, metal, composite, wood, paper, leather, vinyl, glass, magnetic recording tape and even human teeth. The original driving forces behind the commercialisation of UV‐technology were energy saving and freedom from solvents. These benefits are complemented by high productivity and subsequently higher profits that can be achieved with the increased line speed, just‐in‐time benefits and immediate “pack and ship” capabilities. This paper gives a review of the development of the UV curing technology, with emphasis placed on relevant chemistry.

Details

Pigment & Resin Technology, vol. 33 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 January 2010

O.A. Hakeim, Qinguo Fan and Yong K. Kim

The purpose of this paper is to encapsulate aqueous dispersions of nano‐scale CI Pigment Red 122 prepared through ball milling into UV‐curable resins, 1,6 hexanediol diacrylate…

1064

Abstract

Purpose

The purpose of this paper is to encapsulate aqueous dispersions of nano‐scale CI Pigment Red 122 prepared through ball milling into UV‐curable resins, 1,6 hexanediol diacrylate (HDDA, monomer), and polyester acrylate (oligomer) using the mini‐emulsion technique.

Design/methodology/approach

The encapsulation of pigment is achieved by mixing a surfactant‐stabilised pigment dispersions and a monomer/oligomer mini‐emulsions and subjecting both to mini‐emulsification conditions. A film of encapsulated pigment mini‐emulsion is finally UV cured using water‐soluble initiator. Efficient encapsulation is proven by ultra‐centrifugal sedimentation, scanning electron microscopy and thermogravimetric analysis (TGA). The stability of pigment dispersions and also the encapsulation process are investigated.

Findings

TGA and ultracentrifuge sedimentation results showed that CI Pigment Red 122 is successfully encapsulated into polyester acrylate/HDDA resins. The oligomer (polyester acrylate) in the presence of organic pigment could stabilise the mini‐emulsion droplets without introducing any other hydrophobes (co‐stabiliser) in the formulation. In addition, the encapsulation percentage and suspension stability of mini‐emulsion are best when the polyester acrylate/HDDA weight ratio is 3:2.

Research limitations/implications

The UV‐curable resins used in the present context are 1,6 HDDA and polyester acrylate. Besides, various oligomer/monomer composition types could be used and its impact on encapsulation efficiency could be also studied.

Practical implications

This method of encapsulation is practically effective for modification of organic pigments for use in UV‐curable ink‐jet printing inks.

Originality/value

The developed method is novel from a literature point of view and can be of a great benefit to achieve the required properties of pigmented UV‐curable system in inkjet printing of textiles. In addition, it could find numerous applications in surface coating.

Details

Pigment & Resin Technology, vol. 39 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 5 March 2018

Osama Abdel Hakeim, Asmaa Ahmed Arafa, Magdy Kandil Zahran and Laila Abdel Wahab Abdou

The purpose of this paper is to prepare ultra-violet (UV)-curable inkjet inks for textile printing application. The influence of both type and component ratio of monomer/oligomer…

Abstract

Purpose

The purpose of this paper is to prepare ultra-violet (UV)-curable inkjet inks for textile printing application. The influence of both type and component ratio of monomer/oligomer on the quality of the desired viscosity range is studied. Moreover, the effect of pigment/resin ratio on the rheological behaviour of the ink has been studied.

Design/methodology/approach

Aqueous dispersions of nanoscale organic pigments were prepared through ball milling and ultrasonication. The dispersed pigments were encapsulated into UV-curable resin via miniemulsion technique, using different types and component ratios of monomers and oligomers.

Findings

It was found that the monomer/oligomer ratio of 2:3 and the pigment/resin ratio of 2:1 gave the most stable miniemulsion dispersions and provided the most suitable rheological range for inkjet printing inks.

Research limitations/implications

As the rheology of the ink is optimised, most of the problems associated with the jetting process could be avoided.

Practical implications

This method of using UV-curable encapsulated inks eliminates the usage of binders, which are the principal factor for nozzle clogging of the print head. In addition, binders are responsible for the coarse handle of the printed textiles.

Social implications

The UV-curable inks were viewed as a green technology by the US Environmental Protection Agency.

Originality/value

This method is simple and fast and requires low cost. In addition, it could find numerous applications in surface coating.

Details

Pigment & Resin Technology, vol. 47 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 February 2014

Ghodsieh Mashouf, Morteza Ebrahimi and Saeed Bastani

The purpose of this work was to perform a systematic study on the effect of formulation on the physical and mechanical properties of ultaviolet (UV) curable urethane acrylate…

Abstract

Purpose

The purpose of this work was to perform a systematic study on the effect of formulation on the physical and mechanical properties of ultaviolet (UV) curable urethane acrylate resins. In addition, the authors wanted to derive mathematical formula for the prediction of physical and mechanical properties for the aforementioned system.

Design/methodology/approach

The experiments were carried out based on mixture experimental design to determine the effect of different multifunctional acrylates (i.e. 1,6-hexanediol diacrylate (HDDA), tripropylene glycol diacrylate (TPGDA), trimethyolpropane triactylate (TMPTA)) concentration on the physical and mechanical properties of a UV curable polyurethane acrylate system. The urethane oligomer was synthesized and characterized by the research team. Microhardness, adhesion strength and scratch resistance of the cured films were evaluated as the physical and mechanical properties.

Findings

The results revealed that the resin and TMPTA concentrations had the most significant effects on the microhardness property. Adhesion strength of the films showed a linear trend with respect to all variables. Moreover, all components also had a significant and complex influence on the scratch resistance of the cured systems. In addition, mathematical equations proposed by mixture experimental design were derived for all the mentioned properties.

Research limitations/implications

Other multifunctional acrylate monomers (i.e. more than three functional) can be used in the formulations. The kinetics of the curing can affect on the network formation and consequently on the properties of the cured films.

Practical implications

The obtained results can be used by the researchers who are active in the field of structure-property relationship of polymers and surface coatings. The reported data and the mathematical equations can also be used for the formulating of an appropriate formulation based on a specific application.

Originality/value

A systematic and statistical-based approach, i.e. mixture experimental design, was used to evaluate the effect of formulation on some of the properties of a UV curable polyurethane acrylate system. A urethane oligomer and three different multifunctional acrylate monomers as reactive diluents were used in the formulations. Noteworthy to mention that several mathematical models were derived by using analysis of variance for the prediction of the properties studied in this system.

Details

Pigment & Resin Technology, vol. 43 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 December 2003

M. Bajpai and V. Shukla

UV curable systems have found wide applications in clear coatings. However, coatings containing pigment showed a degree of curing inhibition due to the absorption, scattering and…

Abstract

UV curable systems have found wide applications in clear coatings. However, coatings containing pigment showed a degree of curing inhibition due to the absorption, scattering and reflection of the UV radiation caused by the presence of pigments in the coating film. This results in poor through‐cure and consequently in poor adhesion. Thus, pigments used in the UV curable coating systems should not absorb radiation in the same region as the photo‐initiators. One of the solutions to such a problem, reported in this paper, was to develop more reactive, alcohol soluble, non‐heat reactive, low molecular weight cresol based, pigmented novolac epoxy acrylate systems, which have a lower absorption in the UV region. In addition, the effects of several photoinitiators having absorption in the longer wavelength region of the UV spectrum were investigated.

Details

Pigment & Resin Technology, vol. 32 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 February 2008

Qinguo Fan, Hongxia Xue and Yong K. Kim

Woven and knitted polyester fabrics were pretreated with formulations containing waterborne UV curable resins and silica particles to improve inkjet print quality. The selected…

Abstract

Woven and knitted polyester fabrics were pretreated with formulations containing waterborne UV curable resins and silica particles to improve inkjet print quality. The selected formulations were applied with low add-on to reduce the adverse effect on fabric hand without sacrificing the print quality. A print pattern with block areas and lines in cyan, magenta, yellow, and black colors was designed and inkjet printed on the pretreated fabrics with a wide-format inkjet printer (Encad Novajet 750) to investigate the effects of the UV curable pretreatment on the inkjet print color qualities including color depth, color gamut and color lightness.

Experimental results show that both the color depth and gamut of prints on the pretreated taffeta and knitted polyester fabrics were enhanced compared to those on untreated polyester fabrics. However, both the color depth and gamut of the prints on the pretreated satin polyester fabrics were reduced. The lightness change of the inkjet printed colors on pretreated knitted fabrics is similar to that of untreated fabrics whereas the lightness change of prints on pretreated satin and taffeta fabrics shows some differences. All colors have increased lightness on pretreated satin fabrics. However, magenta and black have decreased lightness on the pretreated taffeta fabrics.

Details

Research Journal of Textile and Apparel, vol. 12 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

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