Search results

1 – 10 of over 4000
Article
Publication date: 29 July 2014

Fubing Bao, Zhihong Mao and Limin Qiu

The purpose of this paper is to investigate the gas flow characteristics in near wall region and the velocity slip phenomenon on the wall in nano-channels based on the molecular…

Abstract

Purpose

The purpose of this paper is to investigate the gas flow characteristics in near wall region and the velocity slip phenomenon on the wall in nano-channels based on the molecular dynamics simulation.

Design/methodology/approach

An external gravity force was employed to drive the flow. The density and velocity profiles across the channel, and the velocity slip on the wall were studied, considering different gas temperatures and gas-solid interaction strengths.

Findings

The simulation results demonstrate that a single layer of gas molecules is adsorbed on wall surface. The density of adsorption layer increases with the decrease of gas temperature and with increase of interaction strength. The near wall region extents several molecular diameters away from the wall. The density profile is flatter at higher temperature and the velocity profile has the traditional parabolic shape. The velocity slip on the wall increases with the increase of temperature and with decrease of interaction strength linearly. The average velocity decreases with the increase of gas-solid interaction strength.

Originality/value

This research presents gas flow characteristics in near wall region and the velocity slip phenomenon on the wall in nano-channels. Some interesting results in nano-scale channels are obtained.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 26 August 2014

Balázs Illés

This paper aims to compare and study two-dimensional (2D) and three-dimensional (3D) computational fluid dynamics simulation results of gas flow velocity in a convection reflow…

Abstract

Purpose

This paper aims to compare and study two-dimensional (2D) and three-dimensional (3D) computational fluid dynamics simulation results of gas flow velocity in a convection reflow oven and show the differences of the different modeling aspects. With the spread of finer surface-mounted devices, it is important to understand convection reflow soldering technology more deeply.

Design/methodology/approach

Convection reflow ovens are divided into zones. Every zone contains an upper and a lower nozzle-matrix. The gas flow velocity field is one of the most important parameters of the local heat transfer in the oven. It is not possible to examine the gas flow field with classical experimental methods due to the extreme circumstances in the reflow oven. Therefore, numerical simulations are necessary.

Findings

The heat transfer changes highly along the moving direction of the assembly, and it is nearly homogeneous along the traverse direction of the zones. The gas flow velocity values of the 2D model are too high due to the geometrical distortions of the 2D model. On the other hand, the calculated flow field of the 2D model is more accurate than in the 3D model due to the finer mesh.

Research limitations/implications

Investigating the effects of tall components on a printed wiring board inside the gas flow field and further analysis of the mesh size effect on the models.

Practical implications

The presented results can be useful during the design of a simulation study in a reflow oven (or in similar processes).

Originality/value

The presented results provide a completely novel approach from the aspect of 2D and 3D simulations of a convection reflow oven. The results also reveal the heat transfer differences.

Details

Soldering & Surface Mount Technology, vol. 26 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 29 August 2019

Wei Long, Mimi Wu, Fasha Li, Jiyao Wang and Wei Deng

The purpose of this paper is to develop the micro-electro-mechanical systems (MEMS) technology has created the conditions for the study of microfluidic technology. Microfluidic…

Abstract

Purpose

The purpose of this paper is to develop the micro-electro-mechanical systems (MEMS) technology has created the conditions for the study of microfluidic technology. Microfluidic technology has become a very large branch in the MEMS field over the past decade. For aerostatic thrust bearing, the micro-fluidic gas flow in a small-scale gas film between two parallel plates is the subject of many studies. Because of the thin gas in the film, velocity slip occurs at the interface, which causes the gas flow pattern to change in the lubricating film. So, it is important to clarify the mechanism and pressure characteristics in thin firm gas flow.

Design/methodology/approach

First, a new assumption and corresponding models for the flow regime were established by theoretical analysis. Second, computational simulations about pressure distribution and velocity were given by a large-scale atomic/molecular massively parallel simulator (LAMMPS). Third, comparison of the results of LAMMPS simulation and direct simulation Monte Carlo calculation were made to verify the reliability of above results.

Findings

The gas flow mechanism and corresponding regulations are significantly different from traditional pneumo dynamics, which can be described by Navier–Stokes equations accurately. Combining theatrical study and computational results, the stratification theory of the gas film was verified. The research shows that when the gas flow rate increased, the pressure of the gas film decreased, the thickness of the continuous flow layer increased, the thickness of the thin layer decreased and the layered pressure in the gas film disappeared. In this case, velocity slippage could be ignored.

Originality/value

First, this paper established an analytical model of the gas film support and proposed a film stratification theory. The gas film was divided into the near wall layer, the thin layer and the continuous layer, which was proved by the calculation of LAMMPS flow simulation. The velocity slip boundary conditions theory is feasible. Second, the gas film size of the flat plate is at the micron level, which cannot be observed in its flow regimen, only determined by calculation and simulation. This paper proposes a new model and a new tool to analyze gas flow in gas films.

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 October 2018

Shaohua Yang, Wei Long and Fangwei Ning

Velocity slipping model, based on the stratification theory (the film in inflatable support area of aerostatic guide way was divided into near wall layer, thin layer and…

Abstract

Purpose

Velocity slipping model, based on the stratification theory (the film in inflatable support area of aerostatic guide way was divided into near wall layer, thin layer and continuous flow layer in the direction of height), was established, and the model was combined with viscosity changes in each layer.

Design/methodology/approach

Simulated and analyzed by LAMMPS and two-dimensional molecular dynamics method, some relevant conclusions were drawn.

Findings

At a high temperature, viscosity is low, velocity slipping is large and velocity gaps in near-wall layer and thin layer are large. When the temperature is constant, the dimensionless slipping length and Kn number are linear.

Research limitations/implications

The effect of the equivalent viscosity on gas slipping model is proposed. viscosity is smaller, gas velocity slipping is greater, temperature is higher, gas velocity slipping is greater, velocity gap of near wall layer and thin layer is larger. When the temperature is constant, the dimensionless slipping length ls and Kn number are linear.

Originality/value

The global model of lubricating film velocity slipping between plates was established, and mathematical expression of slipping model in each layer, based on the stratification theory, was presented.

Details

Industrial Lubrication and Tribology, vol. 70 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 June 2018

Dongju Chen, Lihua Dong, Ri Pan, Jinwei Fan and Qiang Cheng

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the…

116

Abstract

Purpose

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the aerostatic guideway in micro-scale and improve the analysis precision of the static performance of aerostatic guideway.

Design/methodology/approach

The corresponding model of the gas film flow with consideration of the velocity slip, rarefaction effect and effective viscosity of the gas film in micro-scale is proposed. By solving the corresponding model, the bearing capacity and the stiffness of the aerostatic guideway are obtained through the pressure distributions of the air cavity. Through comparing the bearing capacity and the stiffness in different situations, the couple effects of the three factors are analyzed. Finally, the experimental results about the stiffness are obtained and the contrast between the simulation stiffness and the tested stiffness is achieved.

Findings

Through comparing the coupling effects of the micro scale factors under different conditions on the performance of the aerostatic guideway, it was found that when comparing the effects of a single factor, the effect of the first-order slip is the largest. When two factors are randomly combined, velocity slip and viscosity of the gas film is the largest, but these coupling effects are less than the effect of considering three factors simultaneously.

Originality/value

It is essential to consider the first-order velocity slip, the flow factor Q and the effective viscosity when analyzing the static performance of the aerostatic guideway in micro-scale. This makes studying the performance of the aerostatic guideway in micro-scale feasible and improves the machine’s accuracy.

Details

Industrial Lubrication and Tribology, vol. 70 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 May 2022

Zixin Liu, Yongqiang Yang, Di Wang, Jie Chen, Yunmian Xiao, Hanxiang Zhou, Ziyu Chen and Changhui Song

This study aims to investigate the influence of the gas-flow field distribution and design on the parts quality of 316L stainless steel and the vapor–spatter behavior.

Abstract

Purpose

This study aims to investigate the influence of the gas-flow field distribution and design on the parts quality of 316L stainless steel and the vapor–spatter behavior.

Design/methodology/approach

Based on the hot-wire wind speed test method, the exact value of the gas velocity at different locations was accurately measured to establish the effect on the porosity and the mechanical properties of the parts. The influence of the placement of single or dual blow screens on the performance of the parts quality was also studied. Through scanning electron microscope and energy dispersive spectrometer, high-speed photography and other methods, the influence mechanism was explained.

Findings

It was found that too high or too low gas velocity both play a negative role, for 316L stainless steel, the range of 1.3–2.0 m/s is a suitable gas field velocity during the multilaser powder bed fusion process. And printing quality using dual blow screens is better than single.

Practical implications

The optimization of gas field design and optimal gas velocity (1.3–2.0 m/s) applied during laser melting can improve the quality of ML-PBF of 316L stainless steel.

Originality/value

This study showed the influence of the gas field on the spatter–vapor in the process during ML-PBF, and the unfavorable gas field led to the formation of pores and unmelted powders.

Details

Rapid Prototyping Journal, vol. 28 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 December 2017

Ewa Kolczyk, Zdzisław Miczkowski and Józef Czernecki

The purpose of this study is application of a numerical simulation for determination of the influence of geometric parameters of a furnace and hydrodynamics of the gas introduced…

Abstract

Purpose

The purpose of this study is application of a numerical simulation for determination of the influence of geometric parameters of a furnace and hydrodynamics of the gas introduced by a vertical submerged lance on the process of feed mixing and temperature distribution.

Design/methodology/approach

A numerical simulation with Phoenics software was applied for modeling of liquid phase movement and heat exchange between the gas supplied through a lance and the slag feed in a top submerged lance (TSL) furnace. The simulation of a two-phase flow of a slag–gas mixture based on the inter phase slip algorithm module was conducted. The influence of selected parameters, such as depth of lance submergence, gas flow rate and change of furnace geometry, on the phenomena of movement was studied.

Findings

Growth of dynamics of mixing with the depth of lance submergence and with increase of gas velocity in the lance was observed. Formation of a recirculation zone in the liquid slag was registered. Movement of the slag caused by the gas flow brought homogenization of the temperature field.

Originality/value

The study applied the simulation of a two-phase flow in the liquid slag–gas system in steady state, taking into account heat transfer between phases. It provides possibilities for optimization and selection of process parameters within the scope of the developed new technology using a TSL furnace.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 17 April 2020

Guirong Yang, Wenming Song, Zibo Zhu, Ying Ma and Yuan Hao

The paper aims to study the effect of liquid flow velocity on corrosion behavior of 20# steel at initial stage under (CO2/aqueous solution) gas–liquid two-phase plug flow

Abstract

Purpose

The paper aims to study the effect of liquid flow velocity on corrosion behavior of 20# steel at initial stage under (CO2/aqueous solution) gas–liquid two-phase plug flow conditions.

Design/methodology/approach

Weight loss, scanning electron microscopy, energy-dispersive X-ray spectroscopy and XPS methods were used in this study.

Findings

The corrosion rate increased with the increasing liquid flow velocity at any different corrosion time. The corrosion rate decreased with the extension of corrosion time at the same liquid flow velocity. There was no continuous corrosion products film on the whole pipe wall at any different corrosion time. The macroscopic brown-yellow corrosion products on the pipe wall surface decreased with the increasing liquid flow velocity and the loose floccus corrosion products decreased gradually until these products were transformed into un-continuous needle-like dense products with the increasing liquid velocity. The main elements among the products film were Fe, C and O, and the main phases of products film on the pipe wall were Fe3C, FeCO3, FeOOH and Fe3O4. When the corrosion time was 1 h under different liquid–velocity condition, the thickness of local corrosion products film was from 3.5 to 3.8 µm.

Originality/value

The ion mass transfer model of corrosion process in pipe was put forward under gas–liquid two-phase plug flow condition. The total thickness of diffusion sublayer and turbulence sublayer decreased as well as the turbulence propagation coefficient increased with the increasing liquid velocity, which led to the increasing velocity of ion transfer during corrosion process. This was the fundamental reason for the increase of corrosion rate with the increasing liquid velocity.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 10 July 2017

Dongju Chen, Jihong Han, Chen Huo, Jinwei Fan and Qiang Cheng

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness…

Abstract

Purpose

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness and dynamic stiffness of the guideway is studied.

Design/methodology/approach

In theory, the Navier velocity slip model is introduced for fluid continuous flow equation to calculate the flow state in the micro-state; in experimental techniques, the stiffness experiment of the guideway by digital inductance meter is performed under different loadings, which are used to inspect the simulation results.

Findings

The maximum value of bearing stiffness in the condition of considering that the gas slip is larger than that of not considering the gas slip, and the gas film clearance of maximum bearing stiffness in the condition of considering the gas slip is less than that of not considering the gas slip. This is verified by the measurement of the stiffness of the guideway.

Originality/value

This paper mostly studies the influence of the gas slip effects on the performance of the aerostatic guideway, which will make a certain contribution to the guideway stability and the machining precision of the machine tool.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 23 November 2020

Sheng Chen, Yuming Xing, Xin Liu and Liang Zhao

The purpose of this study is to investigate the effect of the injection angle α on the spray structures of an air-blast atomizer and help enhance the understanding of droplet-gas

Abstract

Purpose

The purpose of this study is to investigate the effect of the injection angle α on the spray structures of an air-blast atomizer and help enhance the understanding of droplet-gas mixing process in such atomizers in the engineering domain.

Design/methodology/approach

The phenomena in the air-blast atomizer were numerically modelled using the computational fluid dynamics software Fluent 17.2. The Euler-Lagrange approach was applied to model the droplet tracking and droplet-gas interaction in studied cases. The standard k-ε model was used to simulate the turbulent flow. A model with a modified drag coefficient was used to consider the effects of the bending of the liquid column and its penetration in the primary breakup region. The Kelvin-Helmholtz, Rayleigh-Taylor model was applied to consider the secondary breakup of the droplets.

Findings

The basic spatial distribution and spray structures of the droplets corresponding to the angled liquid jet (α = 60°) were similar to those reported in liquid jets injected transversely into a gaseous crossflow studies. The injection angle α did not considerably influence the averaged Sauter to mean diameter (SMD) of the cross-sections. However, the spray structures pertaining to α = 30°, α = 60° and α = 90° were considerably different. In the case of the atomizer with multiple injections, a “collision region” was observed at α = 60° and characterized by a higher ci and larger averaged SMD in the central parts of the cross-sections.

Originality/value

The injection angle α is a key design parameter for air-blast atomizers. The findings of this study can help enhance the understanding of the droplet-gas mixing process in air-blast atomizers. Engineers who design air-blast atomizers and face new challenges in the process can refer to the presented findings to obtain the desired atomization performance. The code has been validated and can be used in the engineering design process of the gas-liquid jet atomizer.

Details

Engineering Computations, vol. 38 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of over 4000