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1 – 10 of 84Wasiq Ullah, Faisal Khan and Muhammad Umair
The purpose of this paper is to investigate an alternative simplified analytical approach for the design of electric machines. Numerical-based finite element method (FEM) is a…
Abstract
Purpose
The purpose of this paper is to investigate an alternative simplified analytical approach for the design of electric machines. Numerical-based finite element method (FEM) is a powerful tool for accurate modelling and electromagnetic performance analysis of electric machines. However, computational complexity, magnetic saturation, complex stator structure and time consumption compel researchers to adopt alternate analytical model for initial design of electric machine especially flux switching machines (FSMs).
Design/methodology/approach
In this paper, simplified lumped parameter magnetic equivalent circuit (LPMEC) model is presented for newly developed segmented PM consequent pole flux switching machine (SPMCPFSM). LPMEC model accounts influence of all machine parts for quarter of machine which helps to reduce computational complexity, computational time and drive storage without affecting overall accuracy. Furthermore, inductance calculation is performed in the rotor and stator frame of reference for accurate estimation of the self-inductance, mutual inductance and dq-axis inductance profile using park transformation.
Findings
The developed LPMEC model is validated with corresponding FEA using JMAG Commercial FEA Package v. 18.1 which shows good agreement with accuracy of ∼98.23%, and park transformation precisely estimates the inductance profile in rotor and stator frame of reference.
Practical implications
The model is developed for high-speed brushless AC applications.
Originality/value
The proposed SPMCPFSM enhance electromagnetic performance owing to partitioned PMs configuration which make it different than conventional designs. Moreover, the developed LPMEC model reduces computational time by solving quarter of machine.
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Wasiq Ullah, Faisal Khan, Muhammad Umair and Bakhtiar Khan
This paper aims to reviewed analytical methodologies, i.e. lumped parameter magnetic equivalent circuit (LPMEC), magnetic co-energy (MCE), Laplace equations (LE), Maxwell stress…
Abstract
Purpose
This paper aims to reviewed analytical methodologies, i.e. lumped parameter magnetic equivalent circuit (LPMEC), magnetic co-energy (MCE), Laplace equations (LE), Maxwell stress tensor (MST) method and sub-domain modelling for design of segmented PM(SPM) consequent pole flux switching machine (SPMCPFSM). Electric machines, especially flux switching machines (FSMs), are accurately modeled using numerical-based finite element analysis (FEA) tools; however, despite of expensive hardware setup, repeated iterative process, complex stator design and permanent magnet (PM) non-linear behavior increases computational time and complexity.
Design/methodology/approach
This paper reviews various alternate analytical methodologies for electromagnetic performance calculation. In above-mentioned analytical methodologies, no-load phase flux linkage is performed using LPMEC, magnetic co-energy for cogging torque, LE for magnetic flux density (MFD) components, i.e. radial and tangential and MST for instantaneous torque. Sub-domain model solves electromagnetic performance, i.e. MFD and torque behaviour.
Findings
The reviewed analytical methodologies are validated with globally accepted FEA using JMAG Commercial FEA Package v. 18.1 which shows good agreement with accuracy. In comparison of analytical methodologies, analysis reveals that sub-domain model not only get rid of multiples techniques for validation purpose but also provide better results by accounting influence of all machine parts which helps to reduce computational complexity, computational time and drive storage with overall accuracy of ∼99%. Furthermore, authors are confident to recommend sub-domain model for initial design stage of SPMCPFSM when higher accuracy and low computational cost are primal requirements.
Practical implications
The model is developed for high-speed brushless AC applications.
Originality/value
The SPMCPFSM enhances electromagnetic performance owing to segmented PMs configuration which makes it different than conventional designs. Moreover, developed analytical methodologies for SPMCPFSM reduce computational time compared with that of FEA.
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Javad Rahmani Fard and Mohammad Ardebili
The purpose of this paper is to investigate a novel axial flux-switching motor with sandwiched permanent magnet for direct drive electric vehicles (EVs), in which the torque…
Abstract
Purpose
The purpose of this paper is to investigate a novel axial flux-switching motor with sandwiched permanent magnet for direct drive electric vehicles (EVs), in which the torque density is increased and the cogging torque is decreased. For reducing the back-electromotive force (EMF) harmonics and cogging torque, a twisted structure is employed. To improve the dynamic performance of the axial field flux-switching sandwiched permanent magnet (AFFSSPM) motor a space vector modulation-direct torque and flux control scheme is proposed.
Design/methodology/approach
A multi-objective optimization is performed by means of artificial neural network and non-sorting genetic algorithm II to minimize the cogging torque while preserving the average torque.
Findings
A comparative study between two proposed machines and the conventional flux-switching permanent magnet (FSPM) machine is accomplished and the static electromagnetic characteristics are analyzed. It is demonstrated that the proposed model with twisted structure has significantly improved performance over the conventional FSPM machine in back-EMF and efficiency. The proposed controller has a speed loop only and contains neither the current loop nor hysteresis control. The AFFSSPM motor exhibits excellent dynamic performance with this scheme.
Originality value
The axial flux-switching permanent-magnet machine is one of the most efficient machines but the AFFSSPM with sandwiched permanent magnet has not been specially reported to date. Thus in this paper, the authors report on optimal design of an axial flux-switching sandwiched permanent magnet machine for electric vehicles and investigate its dynamic performance.
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Basharat Ullah and Faisal Khan
This paper aims to present an overview of permanent magnet linear flux-switching machines (PMLFSM), field excited LFSM and hybrid excited LFSM (HELFSM) topologies as presented in…
Abstract
Purpose
This paper aims to present an overview of permanent magnet linear flux-switching machines (PMLFSM), field excited LFSM and hybrid excited LFSM (HELFSM) topologies as presented in literature for transportation systems such as high-speed trains and maglev systems.
Design/methodology/approach
The structural designs of different configurations are thoroughly investigated, and their respective advantages and disadvantages are examined. Based on the geometry and excitation sources, a detailed survey is carried out. Specific design and space issues, such as solid and modular structures, structure strength, excitation sources placement, utilization of PM materials, and flux leakage are investigated.
Findings
PMLFSM provide higher power density and efficiency than induction and DC machines because of the superior excitation capability of PMs. The cost of rare-earth PMs has risen sharply in the past few decades because of their frequent use, so the manufacturing cost of PMLFSM is increasing. Owing to the influence of high-energy PMs and magnetic flux concentration, the efficiency and power density are higher in such machines. PM is the only excitation source in PMLFSM and has constant remanence, limiting its applications in a wide speed operation range. Therefore, the field winding is added in the PMLFSM to flexibly regulate the magnetic field, making it a hybrid excited one. The HELFSM possess better flux linkage, high thrust force density and better flux controlling ability, leading to a wide speed range. However, the HELFSM have problems with the crowded mover, as PM, field excited and armature excitation are housed on a short mover. So, for better performance, the area of each excitation component has to compete with each other.
Originality/value
Transportation of goods and people by vehicles is becoming increasingly prevalent. As railways play a significant role in the transportation system and are an integral part of intercity transportation. So, this paper presents an overview of various linear machines that are presented in literature for rail transit systems to promote sustainable urban planning practices.
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Basharat Ullah, Faisal Khan, Bakhtiar Khan and Muhammad Yousuf
The purpose of this paper is to analyze electromagnetic performance and develop an analytical approach to find the suitable coil combination and no-load flux linkage of the…
Abstract
Purpose
The purpose of this paper is to analyze electromagnetic performance and develop an analytical approach to find the suitable coil combination and no-load flux linkage of the proposed hybrid excited consequent pole flux switching machine (HECPFSM) while minimizing the drive storage and computational time which is the main problem in finite element analysis (FEA) tools.
Design/methodology/approach
First, a new HECPFSM based on conventional consequent pole flux switching permanent machine (FSPM) is proposed, and lumped parameter magnetic network model (LPMNM) is developed for the initial analysis like coil combination and no-load flux linkage. In LPMNM, all the parts of one-third machine are modeled which helps in reduction of drive storage, computational complexity and computational time without affecting the accuracy. Second, self and mutual inductance are calculated in the stator, and dq-axis inductance is calculated using park transformation in the rotor of the proposed machine. Furthermore, on-load performance analysis, like average torque, torque density and efficiency, is done by FEA.
Findings
The developed LPMNM is validated by FEA via JMAG v. 19.1. The results obtained show good agreement with an accuracy of 96.89%.
Practical implications
The proposed HECPFSM is developed for high-speed brushless AC applications like electric vehicle (EV)/hybrid electric vehicle (HEV).
Originality/value
The proposed HECPFSM offers better flux regulation capability with enhanced electromagnetic performance as compared to conventional consequent pole FSPM. Moreover, the developed LPMNM reduces drive storage and computational time by modeling one-third of the machine.
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Javad Rahmani Fard and Mohammad Ardebili
The purpose of this paper is to suggest a novel current sensor-less drive system for a novel axial flux-switching permanent-magnet motor drive to reduce the costs and avoid…
Abstract
Purpose
The purpose of this paper is to suggest a novel current sensor-less drive system for a novel axial flux-switching permanent-magnet motor drive to reduce the costs and avoid problems caused by faults of the current sensors.
Design/methodology/approach
Commonly, a conventional controller needs at least two current sensors; in this paper, the current sensors are removed by replacing estimated stator current with the extended Kalman filter.
Findings
A prototype of the novel axial flux-switching permanent-magnet motor is fabricated and tested. It is found that the experimental results confirm the proposed method and show that the control has almost the same performance and ability as the conventional control.
Originality/value
The axial flux-switching permanent-magnet motor is one of the most efficient motors, but current sensor-less control of an axial flux-switching permanent-magnet motor with a sandwiched permanent magnet and a unity displacement winding factor has not been specially reported to date. Thus, in this paper, the authors report on current sensor-less control based on the extended Kalman filter for electric vehicles.
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Javad Rahmani Fard and Mohammad Ardebili
The purpose of this paper is to propose a novel axial field flux-switching machine with sandwiched permanent magnets. It is one of the most efficient machines which is appropriate…
Abstract
Purpose
The purpose of this paper is to propose a novel axial field flux-switching machine with sandwiched permanent magnets. It is one of the most efficient machines which is appropriate for high-torque and low-speed direct-drive applications. The proposed model is equipped with an advanced phase-group concentrated-coil winding to obtain a unity displacement winding factor. Two configurations of the proposed motors with 6-stator-slot (S)/10-rotor-pole (P) and 12S/19P are investigated. These two structures are compared with optimized a conventional axial-field flux-switching permanent-magnet (CAFFSPM) machine. Unity displacement winding factor increases the back-EMF and electromagnetic torque. Moreover, the prototype 12S/19P motor is built to verify the design.
Design/methodology/approach
The torque equation is obtained and the dimensions of the two proposed motors are determined. Some specific design issues, including the stator/rotor pole sandwiching pole angle, the stator tooth angle and the rotor pole angle have been optimized to minimize the cogging torque while maintaining the high torque density by means of response surface methodology (RSM) and 3-D finite element model of the machine.
Findings
To improve the performance, especially at high torque density, low cogging torque and high level of fault-tolerant capability, the 12S/19P axial field flux-switching sandwiched permanent-magnet (AFFSSPM) motor is proposed. Based on the optimized design, a prototype of the 12S/19P AFFSSPM motor is fabricated and tested. It is found that the experimental results validate the 3-D finite element method (FEM) simulation results.
Originality/value
The AFFSSPM motor is one of the most efficient motors, but the 12S/19P AFFSSPM motor with sandwiched permanent magnet and unity displacement winding factor has not been specially reported to date. Thus, in this paper, the authors report on optimal design of a novel axial flux-switching sandwiched permanent-magnet machine for electric vehicles and fabricate a prototype of the 12S/19P AFFSSPM motor.
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Anis Abdelkefi, Amal Souissi and Imen Abdennadher
This paper aims at the analytical formulation of the electromagnetic features of flux switching permanent magnet (PM) machines with emphasis on the PM air gap flux density and…
Abstract
Purpose
This paper aims at the analytical formulation of the electromagnetic features of flux switching permanent magnet (PM) machines with emphasis on the PM air gap flux density and armature magnetic reaction.
Design/methodology/approach
The PM air gap flux density is formulated considering three different analytical models. These differ by the incorporation of the air gap magnetic saliency level from the stator side. In addition, the armature magnetic reaction is investigated based on a simplified magnetic reluctance circuit that considers the flux switching permanent magnet machines magnetic circuit geometry specification. Then, the no- and on-load torque is predicted based on the two air gap flux densities.
Findings
It has been found that the PM air gap flux density considering the stator saliencies with trapezoidal magnetomotive force waveform presents the highest accuracy. Despite the simplicity of the magnetic equivalent circuit-based approach, the predicted air gap armature magnetic reaction is in good agreement with the finite element analysis (FEA) one. These lead to the analytical predictions of the no- and on-load torque which is characterized by an acceptable accuracy.
Research limitations/implications
This work should be extended to experimental validation of the FEA results regarding the torque production generation.
Originality/value
The paper proposes an improved design-oriented analytical approach with emphasis on the PM air gap flux density and the armature magnetic reaction of flux switching PM machines.
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Y. Tang, J.J.H. Paulides and E.A. Lomonova
– The purpose of this paper is to investigate winding topologies for flux-switching motors (FSMs) with various segment-tooth combinations and different excitation methods.
Abstract
Purpose
The purpose of this paper is to investigate winding topologies for flux-switching motors (FSMs) with various segment-tooth combinations and different excitation methods.
Design/methodology/approach
For the ac winding of FSM, two winding topologies, namely the concentrated winding and the distributed winding, are compared in terms of the winding factor and efficiency. For the field winding of dc-excited FSM (DCEFSM), another two winding topologies, namely the lap winding and the toroidal winding, are compared in terms of effective coil area, end-winding length, and thermal conditions. Analytical derivation is used for the general winding factor calculation. The calculation results are validated using finite element analysis.
Findings
Winding factors can be used as an indication of winding efficiency for FSMs in the same manner as done for synchronous motors. For FSMs with concentrated windings, the winding factor increases when the rotor tooth number approaches a multiple of the stator segment number. For FSMs with certain segment-tooth combinations, e.g. 6/8, the theoretical maximum winding factor can be achieved by implementing distributed windings. Furthermore, the toroidal winding can be an efficient winding topology for DCEFSMs with large stator diameter and small stack length.
Research limitations/implications
This work can be continued with investigating the variation of reluctance torque with respect to different segment-tooth combinations of FSM.
Originality/value
This paper proposes a general method to calculate the winding factor of FSMs using only the phase number, the stator segment number, the rotor tooth number, and the skew angle. Using this method, a table of winding factors of FSMs with different segment-tooth combinations is provided. Principle of design of FSMs with high-winding factors are hence concluded. This paper also proposed the implementation of distributed windings for FSM with certain segment-tooth combinations, e.g. 6/8, by which means a theoretical maximum winding factor is achieved. In addition, different winding topologies for the field winding of DCEFSM are also investigated.
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E. Ilhan, J.J.H. Paulides and E.A. Lomonova
Transient torque calculations of the parallel flux switching machines, both cogging and electromagnetic, require a long simulation time for transient analyses. This paper seeks to…
Abstract
Purpose
Transient torque calculations of the parallel flux switching machines, both cogging and electromagnetic, require a long simulation time for transient analyses. This paper seeks to present an optimization method for the accurate but time consuming transient models.
Design/methodology/approach
A superposition principle is used to optimize the simulation time of the machine model. Finite element method (FEM) is chosen as the example machine model, since it is widely used among researchers for its accuracy. The machine geometry is simplified by reducing the number of rotor teeth, because these parts are re‐meshed with each transient step. Torque results are compared to the full machine model to find the best representation.
Findings
Among compared simplified machine geometries, the two teeth model gives the most accurate results.
Research limitations/implications
The superposition method requires a modelling method such as FEM. The method offers a geometrical simplification of the machine, not a complete model.
Practical implications
Parallel flux switching machines should be considered as promising candidates for hybrid and electrical truck applications due to their high power density. For these kind of applications, a fast torque estimation tool helps greatly in investigating noise related mechanical problems, which have a direct effect in passenger comfort.
Originality/value
Whereas researchers in this area mainly focus on accurate but time‐consuming modeling of this nonlinear machine, this research shows an optimization of these methods to speed‐up them. The proposed optimization method can be integrated with any analytical or numerical machine model.
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