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This paper aims to research the tribological and dynamic characteristics of aeroengine hybrid ceramic bearings through wear experiments and simulation analysis.

First, the authors carried out wear experiments on Si₃N₄–GCr15 and GCr15–GCr15 friction pairs through the ball-disc wear test rig to explore the tribological properties of their materials. Second, using ANSYS/LS-DYNA simulation software, the dynamic simulation analysis of hybrid bearings was carried out under certain working conditions, and the dynamic contact stress of all-steel bearings of the same size was simulated and compared. Finally, the change of the maximum contact stress of the main bearing under the change of load and rotation speed was studied.

The results show that the Si₃N₄–GCr15 pair has better tribological performance. At the same time, under the conditions of high speed and heavy load, the simulation analysis shows that the contact stress between the ceramic ball and the raceway of the ring is smaller than the steel ball. That is, hybrid bearings have better transient mechanical properties than all-steel bearings. With the speed increasing to 12,000 r/min, the maximum stress point will shift in the inner and outer rings.

In this study, the tribological and transient mechanical properties of Si₃N₄ material were comprehensively analyzed through wear experiments and dynamic simulation analysis, which provided a reference for the design of hybrid bearings for next-generation aeroengines.

The purpose of this paper is to systematically study the dynamic contact stress, frictional heat and temperature field of femoral head-on-acetabular cup contact pairs in a gait cycle.

In this paper, four common femoral head-on-acetabular cup contact pairs are used as the research objects, mathematical calculations and finite element simulations are adopted. The contact model of hip joint head and acetabular cup was established by finite element simulation to analyze the stress and temperature distribution of the contact interface.

The results show that the contact stress of the head-on-cup interface is inversely proportional to the contact area; high contact stress directly leads to greater frictional heat. However, hip joints with metal-on-polyethylene or ceramic-on-polyethylene paired interfaces have lower frictional heat and show a significant temperature rise in one gait cycle, which may be related to the material properties of the acetabular cup.

Previous studies about calculating the interface frictional heat always ignore the dynamic change process in the contact load and the contact area. This study considered the dynamic changes of the contact stress and area of the femoral head-on-acetabular cup interface, and four common contact pairs were systematically analyzed.

The purpose of this paper is to establish a new dynamic coupled discrete-element contact model used for investigating fresh concrete with different grades and different motion states, and demonstrate its correctness and reliability according to the rheological property results of flow fresh concrete in different working states through simulating the slump process and mixing process.

To accurately express the motion and force of flowing fresh concrete in different working states from numerical analysis, a dynamic coupled discrete-element contact model is proposed for fresh concrete of varying strength. The fluid-like fresh concrete is modelled as a two-phase fluid consisting of mortar and aggregate. Depending on the contact forms of the aggregate and mortar, the model is of one of the five types, namely, Hertz–Mindlin, pendular LB contact, funicular mucous contact, capillary LB contact or slurry lift/drag contact.

To verify the accuracy of this contact model, concrete slump and cross-vane rheometer tests are simulated using the traditional LB model and dynamic coupled contact model, for five concrete strengths. Finally, by comparing the simulation results from the two different contact models with experimental data, it is found that those from the proposed contact model are closer to the experimental data.

This contact model could be used to address issues such as (a) the mixing, transportation and pumping of fresh concrete, (b) deeper research and discussion on the influence of fresh concrete on the dynamic performance of agitated-transport vehicles, (c) the behaviour of fresh concrete in mixing tanks and (d) the abrasion of concrete pumping pipes.

To accurately express the motion and force of flowing fresh concrete in different working states from numerical analysis, a dynamic coupled discrete-element contact model is proposed for fresh concrete of varying strength.

The explicit finite element method (FEM) is one of the most popular approaches in quasi-static contact analysis which involves highly nonlinear friction and large deformation. Usually, a high loading rate is expected to improve computation efficiency in FEM. However, a higher loading rate often results in significant dynamic effects in the simulations. This study aims to propose a new criterion to achieve a good balance between a high loading rate and minimal dynamic effects.

The proposed criterion is based on the fluctuation of total strain energy as well as the smoothness of its first derivative to determine the proper loading time with an acceptable level of dynamic effect.

Asperities’ sliding contact and Hertz contact problems have been solved with the proposed criterion to verify its validity. The simulations show that the computation efficiency with the proposed criterion can be improved by up to 80 per cent compared to the regular energy ratio criterion.

This criterion will provide a valuable tool in determining the proper loading time to improve the computation efficiency for quasi-static analysis of asperities’ contacts.

The purpose of this study is to investigate the effect of roller dynamic unbalance on cage stress.

Considering the impact of roller dynamic unbalance, the dynamic analysis model of high-speed cylindrical roller bearing is established. And then the results of dynamic model are used as the boundary conditions for the finite element analysis model of roller and cage to obtain the cage stress.

Roller dynamic unbalance affects the contact status between roller and cage pocket and causes the overall increase in cage stress. The most significant impact on cage stress is roller dynamic unbalance in angular direction of roller axis, followed by radial and axial directions. Smaller radial clearance of bearing and a reasonable range of pocket clearance are beneficial to reduce the impact of roller dynamic unbalance on cage stress; the larger cage guide clearance is a disadvantage to decrease cage stress. The impact of roller dynamic unbalance on cage stress under high-speed condition is greater than that in low-speed conditions.

The research can provide some theoretical guidance for the design and manufacture of bearing in high-speed cylindrical roller bearing.

The purpose of this paper is to study the influence of friction on static and dynamic characteristics, as well as the strength and lifetime of a flexible three-axes computer numerical control (CNC) machine tool.

The machine tool is first modeled by using finite element method to analyze static structure with frictionless surface-to-surface contact type. Because the machine tool structure is becoming more and more sophisticated over time, the significant influence of contact conditions between structural elements on the dynamic characteristics of the whole structure must be considered. To examine the dynamic effects caused by inertia forces and displacement of moving bodies on contact stress, the coefficient of friction between two contact bodies is added to perform dynamic simulation and compare the results with the static analysis results.

Distribution of stress and contact forces in solid-flexible contact is also studied by using the fundamental dynamic characteristics of a bushing joint.

Finally, the influence of dynamic structure, cutting conditions and material properties on the strength and lifetime of the CNC machine tool is discussed by using fatigue analysis. Consequently, this research can be used for efficient simulation of structural dynamics, lifetime assessment and interactions of the real CNC machine with the machine tool structure in a virtual environment.

The purpose of this paper is to describe a method permitting the creation of a realistic model of spherical roller bearing with the aim of determining contact stress and fatigue life based on dynamic loading conditions. The paper also aims to recognize the effect of tolerance values on contact stress and fatigue life. Motion and load transmission in spherical roller bearing occurs within the assembly by elliptical curved contacting surfaces. The stress produced by the transmitted load would be very high because of least contacting area between these surfaces.

The paper describes a methodology to determine contact stress using analytically as well as finite element method for spherical roller bearing. The comparison for the both each approach for contact stress at different loading condition is carried out. Prediction of fatigue life based on dynamic loading conditions for bearing is also determined using finite element model. The effect on induced contact stress and fatigue life by varying tolerances on inner race dimensions have been found out.

The paper suggests that the maximum stress produces at the start or end of the contacting arc under static loading condition in spherical roller bearing. The analytical and finite element approach is in good agreement. The fatigue life prediction is useful for selecting loading conditions for various applications of double row spherical roller bearing. Tolerance level at inner ring raceway radius is kept high because of manufacturing constrain of complex curvature geometric shape.

The present approach does not consider dynamic loading conditions for contact stress analysis. Therefore, researchers are encouraged to analyze the effect of wear, lubrication and other tribological aspects on bearing life.

The paper includes determination of contact stress and prediction of fatigue life for spherical roller bearing using analytical as well as finite element approach. The tolerance values at inner race are identified as per manufacturing constraint based on contact stress and fatigue life.

This paper aims to reproduce the electrical connector intermittent fault behaviours with step-up vibration stress while maintaining the integrity of the product.

A dynamic model of an electrical connector under vibration is established for contact resistance analysis. Next, the dynamic characteristics of contact resistance are analysed, and cumulative damage theory is used to calculate the damage under different stresses during the intermittent fault reproduction test. To reduce damage and improve efficiency, the step-up stress is used for the reproduction test.

The proposed method can reproduce the intermittent fault behaviour, and the step-up stress test is more efficient than the constant stress test.

Step-up stress is used for intermittent fault reproduction, and the quantitative relationships between intermittent fault and product damage can be further studied.

It is expected that the proposed methodology can help engineers to reproduce the intermittent fault behaviours to facilitate the detection and diagnosis of intermittent fault and to improve equipment safety.

The mechanism of electrical connector reproduction is analysed and the step-up stress test is used for intermittent fault reproduction.

The aim of this paper is to study the effect of pressure angle and helix angle on bending stress at the root of helical gear tooth under dynamic state. Gear design is a highly complex process. The consistent demand to build low-cost, quieter and efficient machinery has resulted in a gradual change in gear design. Gear parameters such as pressure angle, helix angle, etc. affect the load-carrying capacity of gear teeth. Adequate load-carrying capacity of a gear is a prime requirement. The failure at the critical section because of bending stress is an unavoidable phenomenon. Besides this fact, the extent of these failures can be reduced by a proper gear design. The stresses produced under dynamic loading conditions in machine member differ considerably from those produced under static loading.

The present work is intended to study the effect of pressure angle and helix angle on the bending stress at the root of helical gear tooth under dynamic state. The photostress method has been used as experimental methods. Theoretical analysis was carried out by velocity factor method and Spott’s equation. LS DYNA has been used for finite element (FE) analysis.

The results show that experimental method gives a bending stress value that is closer to the true value, and bending stress varies with pressure angle and helix angle. The photostress technique gives clear knowledge of stress pattern at root of tooth.

The outcomes of this work help the designer use optimum weight-to-torque ratio of gear; this is ultimately going to reduce the total bulk of the gear box.

Swivel construction is a new bridge construction method, which can minimize the impact on railway and highway traffic. Previous studies were based on single factor and static analysis, which cannot reflect the real state of structures. The purpose of this paper is to establish a dynamic model of the structure and to analyze the situation under multi-variable coupling effects to accurately simulate the real state of the structure.

Finite element software ANSYS was used to establish dynamic model of turntable structure and then to analyze the effects of multiple factors on total stress, friction stress and slipping distance of the turntable structure.

It is concluded that the unbalanced weight and radius of spherical hinges have great influence on the turntable structure, so the design should be strictly considered. Friction stress and angular acceleration have little effect on the turntable structure.

This paper provides simulation of the whole process of swivel construction method. Whereas previous studies focused on static analysis, this paper focuses on the dynamic analysis of swivel construction method. The mechanics of the swivel structure under multiple factors was analyzed. According to the analysis results, the design parameters of the turntable structure are optimized.