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The purpose of this paper is to systematically study the dynamic contact stress, frictional heat and temperature field of femoral head-on-acetabular cup contact pairs in a gait cycle.

In this paper, four common femoral head-on-acetabular cup contact pairs are used as the research objects, mathematical calculations and finite element simulations are adopted. The contact model of hip joint head and acetabular cup was established by finite element simulation to analyze the stress and temperature distribution of the contact interface.

The results show that the contact stress of the head-on-cup interface is inversely proportional to the contact area; high contact stress directly leads to greater frictional heat. However, hip joints with metal-on-polyethylene or ceramic-on-polyethylene paired interfaces have lower frictional heat and show a significant temperature rise in one gait cycle, which may be related to the material properties of the acetabular cup.

Previous studies about calculating the interface frictional heat always ignore the dynamic change process in the contact load and the contact area. This study considered the dynamic changes of the contact stress and area of the femoral head-on-acetabular cup interface, and four common contact pairs were systematically analyzed.

Three-dimensional (3D) printing is increasingly used to produce orthopaedic components for hip arthroplasty, such as acetabular cups, which show complex lattice porous structures and shapes. However, limitations on the quality of the final implants are present; thus, investigations are needed to ensure adequate quality and patients safety. X-ray microcomputed tomography (micro-CT) has been recognised to be the most suitable method to evaluate the complexity of 3D-printed parts. The purpose of this study was to assess the reliability of a micro-CT analysis method comparing it with reference systems, such as coordinate measuring machine and electron microscopy.

3D-printed acetabular components for hip arthroplasty (n = 2) were investigated. Dimensions related to the dense and porous regions of the samples were measured. The micro-CT scanning parameters (voltage – kV, current – µA) were optimised selecting six combinations of beam voltage and current.

Micro-CT showed good correlation and agreement with both coordinate measuring machine and scanning electron microscopy when optimal scanning parameters were selected (130 kV – 100 µA to 180 kV – 80 µA). Mean discrepancies of 50 µm (± 300) and 20 µm (± 60) were found between the techniques for dense and porous dimensions. Investigation method such as micro-CT imaging may help to better understand the impact of 3D printing manufacturing technology on the properties of orthopaedic implants.

The optimisation of the scanning parameters and the validation of this method with reference techniques may guide further analysis of similar orthopaedic components.

The purposes of this paper are to investigate the biotribological behaviour of Vitamin E-blended highly cross-linked ultra-high molecular weight polyethylene (HXL-UHMWPE) under multi-directional motion by using a CUMT II artificial joint hip simulator and compare it with HXL-UHMWPE and conventional UHMWPE.

The biotribological behaviour of conventional, highly cross-linked and Vitamin E-blended highly cross-linked UHMWPE acetabular cups counterfaced with CoCrMo alloy femoral head under multi-directional motion were investigated by using CUMT-II artificial hip joint simulator for one-million walking cycles. The test environment was at 36.5 ± 0.5°C and 25 per cent bovine serum was used as lubricant. A Paul cycle load with a peak of 784 N was applied; the motion and loading were synchronized at 1 Hz.

The wear resistance of Vitamin E-blended highly cross-linked UHMWPE was significantly higher than that of highly cross-linked and conventional UHMWPE. The wear marks observed from the worn surface of UHMWPE were multi-directional, with no dominant wear direction. Only abrasion occurred on the surface of Vitamin E-blended highly cross-linked UHMWPE, while yielding and accumulated plastic flow processes occurred on the surface of conventional UHMWPE and flaking-like facture and abrasion occurred on the surface of highly cross-linked UHMWPE.

Besides the prevention of oxidative degradation, blending with Vitamin E can also reduce the incidence of fatigue crack occurred in the surface layer of HXL-UHMWPE samples. Therefore, the wear resistance of HXL-UHMWPE under multi-directional motion can be further enhanced by blending with Vitamin E.

The purpose of this paper is to improve the manufacturing of a prosthetic acetabular shell by analyzing the main factors leading to failure during the selective laser melting (SLM) additive manufacturing (AM) process.

Different computer-aided design and computer-aided manufacturing processes have been applied to fabricate acetabular parts. Then, various investigations into surface quality, mechanical properties and microstructure have been carried out to scrutinize the possible limitations in fabrication.

Geometrical measurements showed 1.59 and 0.27 per cent differences between the designed and manufactured prototypes for inside and outside diameter, respectively. However, resulting studies showed that unstable surfaces, cracks, an interruption in powder delivery and low surface quality were the main problems that occurred during this process. These results indicate that SLM is an accurate and promising method for production of intricate shapes, provided that the appropriate settings of production conditions are considered to minimize possible limitations.

The contributions of this paper are discussions covering different issues in the AM fabrication of acetabular shells to improve the mechanical properties, quality and durability of the produced parts.

The purpose of this paper is to examine the use of fused deposition modelling (FDM) models and finite element analysis (FEA) related to dysplastic hip orthopaedic surgery.

The study involved the use of Mimics and Abaqus softwares. Mimics was used to process the CT scan patient data to STL format before producing FDM models which were for before and after surgery. FEA was done to study the two different type of implant biomaterials used in dysplastic hip surgery.

The use of FDM pre models for preplanning of dysplastic hip surgery by orthopaedic surgeons and viewing of the surgery outcome via FDM post models. Different implant biomaterials used gave different results in reduction of stresses that were achieved.

This is original work involving patients in hospital, which got ethical approval and was funded by a university grant. The paper describes a new kind of research in the university.

The purpose of this study was to realize finite element simulation in order to dynamically determine the area of the contact, the contact pressure and the strain energy density (identified as a damage function) for three different activities – normal walking, ascending stairs and descending stairs – that could be considered to define the level of the activity of the patient.

The finite element model uses a modern contact mechanism that includes friction between the metallic femoral condyles or femoral head (considered rigid) and the tibial polyethylene insert or acetabular cup (considering a non-linear behaviour).

For all three activities, the finite element analyses were performed, and a damage score was computed. Finally, a cumulative damage score (that accounts for all three activities) was determined, and the areas where the fatigue wear is likely to occur were identified.

A closer look at the distribution of the damage score reveals that the maximum damage is likely to occur not at the contact surface, but in the subsurface.

This paper aims to review the latest applications in terms of three-dimensional printed (3DP) metal implants in orthopedics, and, importantly, the design of 3DP metal implants through a series of cases operated at The Second Hospital of Jilin University were presented.

This paper is available to practitioners who are use 3DP implants in orthopedics. This review began with the deficiency of traditional prostheses and basic concepts of 3DP implants. Then, representative 3DP clinical cases were summarized and compared, and the experiences using customized prostheses and directions for future potential development are also shown.

The results obtained from the follow-up of clinical applications of 3DP implants show that the 3D designed and printed metal implants could exhibit good bone defect matching, quick and safe joint functional rehabilitation as well as saving time in surgery, which achieved high patient satisfaction collectively.

Single center experiences of 3DP metal implants design were shared and the detailed technical points between various regions were compared and analyzed. In conclusion, the 3DP technology is infusive and will present huge potential to reform future orthopedic practice.

The study aims to analyze the fretting phenomenon, manifested at the taper junctions of modular total hip prostheses (THP). Modularity of prostheses implies the micro-movement occurrence. Fractures can arise as a result of the fretting cracking of the prostheses components, affecting durability of modular THPs. Fretting corrosion is associated with the decrease in the clinical acceptance of hip modular implants.

Starting from the fretting phenomenon influence on modularity, monoblock THPs and prostheses with modular femoral head recovered from some review surgeries were investigated. Modular prostheses have a taper junction femoral head – femoral stem neck. Investigation consisted in the analysis of fretting wear and fretting corrosion, of the femoral heads’ taper and of the femoral stems’ trunnions.

The main result was that the micro-movement that provokes the fretting of the femoral head-femoral stem taper junction analyzed does not have the same direction. It is manifesting in the direction of the axis of the femoral head taper, around this axis or as a composed movement. The authors suspect that this is due to the different design of the taper. In this way, the inclination of the stem’s trunnion into the head hole has a different angular misalignment and may cause greater damages of the taper.

This result can be a starting point from the improvement of the future taper junctions design that will improve the quality, durability and modularity of THPs.

The purpose of this paper is to describe a preliminary investigation into the heat treatment of Ti‐6Al‐7Nb components that had been produced via selective laser melting (SLM).

Bars of Ti‐6Al‐7Nb were produced using SLM by MCP‐HEK Tooling GmbH in Lubeck, Germany. These bars were then subjected to a range of heat treatments and the resultant microstructure evaluated with respect to its likely effect on fatigue.

It was found that the as received material consisted of an α′ martensitic structure in a metastable β matrix. Evidence of the layer‐wise thermal history was present, as were large (up to ∼500 μm) pores. Solution treatment at 955°C (below the β transus) did not completely disrupt this layered structure and is therefore not recommended. When solution treatment was performed at 1,055°C (above the β transus) a homogeneous structure was produced, with a morphology that depended on the post‐solution treatment cooling rate. It was concluded that the most promising heat treatment consisted of a moderate cooling rate after solution treatment at 1,055°C.

The study had only limited material and therefore it was not possible to perform any mechanical property testing.

The paper presents the initial findings of a project which is aimed at optimising the mechanical properties of Ti‐6Al‐7Nb components produced using SLM.

Currently, little is known about the heat treatment and subsequent mechanical properties of this Ti‐6Al‐7Nb alloy when produced using rapid manufacturing techniques. Such lack of knowledge limits the potential applications, especially in the biomedical field where the consequences of implant failure are high. The paper presents the first step in developing this understanding.

The purpose of this paper is to describe finite element modelling for fracture and fatigue behaviour of zirconia toughened alumina microstructures.

A two‐dimensional finite element model is developed with an actual Al₂O₃‐10 vol% ZrO₂ microstructure. A bilinear, time‐independent cohesive zone law is implemented for describing fracture behaviour of grain boundaries. Simulation conditions are similar to those found at contact between a head and a cup of hip prosthesis. Residual stresses arisen from the mismatch of thermal coefficient between grains are determined. Then, effects of a micro‐void and contact stress magnitude are investigated with models containing residual stresses. For the purpose of simulating fatigue behaviour, cyclic loadings are applied to the models.

Results show that crack density is gradually increased with increasing magnitude of contact stress or number of fatigue cycles. It is also identified that a micro‐void brings about the increase of crack density rate.

This paper is the first step for predicting the lifetime of ceramic implants. The social implications would appear in the next few years about health issues.

This proposed finite element method allows describing fracture and fatigue behaviours of alumina‐zirconia microstructures for hip prosthesis, provided that a microstructure image is available.