Search results

The industry standard for applying the identification nomenclature to Printed Circuit Boards (PCBs) is silkscreen legend printing, using white ink. This multi‐step process has minimal flexibility for applying unique legends e.g. serialization numbers to individual boards. This paper describes a new, alternative single step direct legend printing system which uses piezoelectric inkjet technology, the leading digital imaging method for a variety of industrial applications. The advantages that this, inherently clean and efficient, drop‐on‐demand, printing process brings to legend printing include increased flexibility, shorter process times, good legend definition, accurate placement, small footprint equipment and reduced labour and material usage.

Directly printing molten metal droplets on a build platform to create full dense metal parts is a promising additive manufacturing process. This study aims of to analyse the effects of the thermal conditions on the resulting tensile properties of parts made from aluminium 4047A built in droplet-based metal printing.

A drop-on-demand print head with pneumatic actuation is used to eject droplets on a nickel sheet mounted on the heated build platform. Tensile specimens are machined from cuboid blocks built by successive droplet deposition and tested in a universal testing machine. The ultimate tensile strength, uniform elongation and yield strength are evaluated and presented. Micro-sections are taken from the printed blocks to examine the internal pores and the metal’s microstructure.

With an increase in the interface temperature the uniform elongation increases from 0.5 to 12%, while the yield strength decreases from 130 to 90 MPa. The ultimate tensile strength increases from 130 MPa to a maximum of 190 MPa at an interface temperature of 530º C and slightly falls for higher interface temperatures. Those values are in the same range as conventionally casted parts of the same alloy. The authors’ hypothesis is that the main effect responsible for the mechanical properties is the wetting of solid material by the liquid droplet and not remelting, as has been reported in literature.

To the best of the authors’ knowledge, this is the first time that mechanical properties of aluminium 4047A built by a droplet-based additive manufacturing process are published for different interface temperatures. It is also the first time that the main effect on mechanical properties is attributed to wetting instead of remelting.

Deposition of ink containing metal particles is possible using inkjet technologies. The purpose of this paper is to show a novel method for deposition of iron microparticles, with an average diameter of 1.24 μm, on a glass substrate that can potentially achieve concentrations of 0.21 per cent or higher.

The method combines drop‐on‐demand (DOD) technology with a creative way of positioning iron microparticles near to the nozzle's print head. The use of ferromagnetic particles allows the control of particle dispersion on the target sample surface. The particles are positioned close to the nozzle using a sharpened steel rod as holder and their alignment is controlled by generating an external magnetic field along the sharpened steel rod.

Successful deposition of iron microparticles with a potential concentration of 0.21 per cent or higher is reported.

The implemented method is restricted to ferromagnetic particles or alloys of ferromagnetic and non‐ferromagnetic materials.

The method described could be integrated to control the deposition of iron microparticles in the production of optoelectronic devices and biosensors. This method speeds up the deposition process due to the higher metal microparticle concentrations achieved.

The deposition method introduced in the paper reached concentrations of 0.084 per cent, similar to the highest concentrations (0.1 per cent) reported with conventional methods (inkjet inks containing metal nanoparticles). It also prevents the blocking of the print head nozzles, thus improving the efficiency of Fe particle deposition.

The purpose of this paper is to deal with an identification of a novel ink-jet printing sensor fabrication technology for fabricating flexible carbon heaters of macro and micro sizes, carbon interdigitated (IDT) electrodes and silver IDT electrodes. The technology involved in the proposed ink-jet printing method and materials used for the formulation of homemade nano-conductive inks (digital inks) are discussed in detail. The ink-jet printed flexible carbon heaters of different sizes (macro and micro) and carbon IDT electrodes and flexible silver IDT electrodes can be used as the flexible sensing layers in electrochemical gas sensors for sensitive and selective gas sensing applications. The characterization of ink-jet printed carbon heaters on Kapton substrate and its results are discussed. Similarly, the results of formulation of silver nano-conductive ink and printing of silver IDT electrodes on Kapton and its characterization are reported here for the first time.

Flexible carbon heaters of different sizes (macro and micro), carbon micro-IDT electrodes and silver IDT electrodes patterns were developed using AutoCAD 2D and printed on the Kapton (polyimide sheet) flexible substrate using the home-made nano-conductive inks with the help of EpsonT60 commercial piezo-head-based drop-on demand technology printer with standard printing options.

The proposed novel method is able to print heater patterns and IDT electrode patterns of approximately 12 µm and approximately 1 µm thickness, respectively, on flexible substrate using the home-made nano-conductive inks of carbon and silver by using a commercial low-cost printer. The home-made nano-conductive inks can be re-used for multiple prints up to six months shelf life. The resistance of the carbon heater was measured as 88 O under normal atmospheric condition. The novel flexible carbon heater was tested for its functionality and found to be satisfactory. The resistance of the silver IDT flexible electrodes was measured as 9.5 O which is better than the earlier works carried out in this paper.

The main challenge is associated with cleaning of printing ink ejection system in the existing commercial printers. The customization of the existing printer in the near future can minimize the printing challenges.

The novel ink-jet printing technology proposed in this work is cost-effective, capable of achieving bulk production of flexible sensor elements, and consumes the least device fabrication time and high material yielding. The printing can be done with commercial piezo-head-based ink-jet printers with custom-prepared nano-conductive inks. There is a huge market potential for this paper.

Both the carbon heaters and silver IDT electrodes were printed on Kapton flexible substrate by using the commercial printer for the first time. The paper is promising the revolution in flexible low-cost sensor fabrication for mass production, and it is an alternate for thin film and thick sensor fabrication methods. The future of sensor fabrication technology will be the ink-jet printing method. In this paper, the research developments of flexible carbon heaters and flexible silver IDT electrodes for the time are reported. The characterization of carbon heaters and silver IDT electrodes were carried out and confirmed that the results are favourable for gas sensor applications.

Various ink formulations for inkjet printing on nylon66 carpet are prepared by using CI Acid Red 57, Natrosol and sodium alginate thickeners, ethylene glycol, diethylene glycol, and isopropanol with auxiliaries. The inks are characterised for their rheological, wetting, and storage stability properties. They were jetted by using a Printos P16 drop-on-demand jet print-head onto the nylon66 carpet materials, and the printed images were characterised by using an Image Xpert system.

The inks that contained the synthetic thickeners at the optimum ratio provide good printing and imaging properties, such as optical density, drop size, and depth of penetration into the substrate at pH 4-5. The optimised ink formulation is found to have good storage stability. The study has focused on ink formulations based on CI Acid Red 57. Ink formulations based on other colorants could also be studied in order to assess the applicability of the ink formulation system found for other colorants. The ink formulations developed could find both uses in industrial scale printing and low cost ink formulations for printing of nylon66 carpets.

This review paper aims to introduce the inkjet printing as a tool for fabrication of flexible/wearable sensors. It summarizes inkjet printing techniques including various modes of operation, commonly used substrates and inks, commercially available inkjet printers and variables affecting the printing process. More focus is on the drop-on-demand printing mode, a strongly considered printing technique for patterning conductive lines on flexible and stretchable substrates. As inkjet-printed patterns are influenced by various variables related to its conductivity, resistivity, durability and dimensions of printed patterns, the main printing parameters (e.g. printing multilayers, inks sintering, surface treatment, cartridge specifications and printing process parameters) are reported. The embedded approaches of adding electronic components (e.g. surface-mounted and optoelectronic devices) to the stretchable circuit are also included.

In this paper, inkjet printing techniques for fabrication of flexible/stretchable circuits will be reviewed. Specifically, the various modes of operation, commonly used substrates and inks and variables affecting the printing process will be presented. Next, examples of inkjet-printed electronic devices will be demonstrated. These devices will be compared to their rigid counterpart in terms of ease of implementation and electrical behavior for wearable sensor applications. Finally, a summary of key findings and future research opportunities will be presented.

In conclusion, it is evident that the technology of inkjet printing is becoming a competitor to traditional lithography fabrication techniques, as it has the advantage of being low cost and less complex. In particular, this technique has demonstrated great capabilities in the area of flexible/stretchable electronics and sensors. Various inkjet printing methods have been presented with emphasis on their principle of operation and their commercial availability. In addition, the components of a general inkjet printing process have been discussed in details. Several factors affect the resulting printed patterns in terms of conductivity, resistivity, durability and geometry.

The paper focuses on flexible/stretchable optoelectronic devices which could be implemented in stretchable circuits. Furthermore, the importance and challenges related to printing highly conductive and highly stretchable lines, as well as reliable electronic devices, and interfacing them with external circuitry for power transmission, data acquisition and signal conditioning have been highlighted and discussed. Although several fabrication techniques have been recently developed to allow patterning conductive lines on a rubber substrate, the fabrication of fully stretchable wearable sensors remains limited which needs future research in this area for the advancement of wearable sensors.

The purpose of this paper is to prepare and characterise various ink formulations for inkjet printing on nylon 66 carpet.

Various ink formulations were prepared using CI Acid Red 57, synthetic thickeners (BYK425 and BYK420), ethylene glycol, diethylene glycol, isopropanol with auxiliaries. The inks were characterised for their rheological, wetting and storage stability properties. The inks were jetted using a Printos P16 drop‐on‐demand jet print‐head onto nylon 66 carpet materials. The printed images were characterised using an ImageXpert system.

It is found that the inks containing the synthetic thickeners at the optimum ratio give good printing and image properties, such as optical density, drop size, and depth of penetration into the substrate at pH 4‐5. The optimised ink formulation is found to have good storage stability.

The study focuses on ink formulations based on CI Acid Red 57. Ink formulations based on other colorants could also be studied in order to assess the applicability of the ink formulation system found for other colorants.

The ink formulations developed could find use in industrial scale printing.

Low cost ink formulations for printing of nylon carpets are novel.

New applications of solid freeform fabrication (SFF) are arising, such as functional rapid prototyping and in situ fabrication, which push SFF to its limits in terms of geometrical fidelity due to the applications' inherent process uncertainties. Current closed‐loop feedback control schemes monitor and manipulate SFF techniques at the process level, e.g. envelope temperature, feed rate. “Closing the loop” on the process level, instead of the overall part geometry level, leads to limitations in the types of errors that can be detected and corrected. The purpose of this paper is to propose a technique called greedy geometric feedback (GGF) control which “closes the loop” on the overall part geometry level.

The overall part geometry is monitored throughout the print and, using a greedy algorithm, real‐time decisions are made to serially determine the locations of subsequent droplets, i.e. overall part geometry is directly manipulated. A computer simulator and a physical experimental platform were developed to compare the performance of GGF to an open‐loop control scheme. Root mean square surface height errors were measured under controlled uncertainties in droplet height, droplet radius of curvature, droplet positioning and mid‐print part deformations.

The GGF technique outperformed open‐loop control under process uncertainties in droplet shape, droplet placement and mid‐print part deformations. The disparity between performances is dependant on the nature and extent of the imposed process uncertainties.

Future research will focus on improving the performance of GGF for specific cases by designing more complex greedy algorithmic scoring heuristics. Also, the technique will be generalized beyond heightmap representations of 3D spaces.

The GGF technique is the first to “close the loop” on the overall part geometry level. GGF, therefore, can compensate for a broader range of errors than existing closed‐loop feedback control schemes. Also, since the technique only requires the real‐time update of a very limited set of heights, the technique is computationally inexpensive and widely applicable. By developing a closed‐loop feedback scheme that addressed part geometry‐level errors, SFF can be applied to more challenging in situ fabrication scenarios with less conventional materials.

The review glances upon the colorants used for printing on ceramic substrates by ink jet technology and techniques, chemistry involved during the selection of the colorants.

The ink jet technology is an easy and a convenient technique, specially designed colorants are used for such applications with tailor made properties and features.

New developments in technology and chemistry of colorants to achieve successes in application studies of ceramic substrates.

N/A.

This review glances upon the history, development and practical approach of the current techniques with available dyes and pigments and the techniques involved during the synthesis and application.

The review paper provides information about the development of the inkjet technique on ceramics and available colorants with methods.